Integrated automatic ball loading machine for ball mill

Abstract

The utility model relates to the technical field of ball mills, in particular to an integrated automatic ball loading machine for a ball mill. Comprising a rack, a hopper, a discharging separator, a conveying device, a metering device and a control system, a conical hopper is arranged on the top face of the rack, an opening is formed in the bottom of the hopper and connected with the discharging separator, a slide carriage is arranged below the discharging separator, and the lower end of the slide carriage is connected with a semicircular groove; a skirt edge belt is arranged on the conveyor flat belt, a plurality of conveying rollers are arranged below the conveyor flat belt, a weighing roller is arranged at the tail end of the conveyor flat belt, a semi-circular groove is connected with the skirt edge belt on the conveyor flat belt, and a vibrating motor and two infrared detectors are fixed on the semi-circular groove. A weighing sensor device is arranged on the machine frame at the tail end of the skirt belt, and the weight of the steel ball is measured through a weighing roller. Weight hanging rings are fixed to the lower ends of the weighing sensors and used for calibrating the sensors, and sensor protection frames are further arranged on the outer sides of the frames on the two sides of the conveyor and used only during transportation.

Description

Technical Field

[0001] The utility model relates to the technical field of ball mills, in particular to an integrated automatic ball loading machine for ball mills. Background Art

[0002] Ball mills are commonly used in the mining industry, grinding metal ores, nonferrous metal ores, and non-metallic minerals to obtain the desired particle size and mineral grade, providing qualified materials for subsequent processes. Steel balls play a primary role in ball mill operation, serving as the grinding medium. The friction between the steel balls and the material creates a grinding action, making wear-resistant steel balls an essential consumable component.

[0003] When a ball mill is operating, its efficiency generally depends on the total work performed by each steel ball (number of impacts and impact force). Therefore, it is crucial to fully utilize the performance of each steel ball and strictly control the number of steel balls loaded. If the ball load is too high, the steel balls will overlap, preventing the full crushing capacity of each ball and generating internal friction that increases kinetic energy consumption. Conversely, if the ball load is too low, insufficient crushing capacity will affect normal production processes and increase energy consumption. Therefore, strict and stable control of the ball load is essential.

[0004] In order to effectively control the ball loading amount of the ball mill, our company specially designed and developed an integrated automatic ball loading machine. Utility Model Content

[0005] The main purpose of the utility model is to provide an integrated automatic ball loading machine for a ball mill, so as to effectively solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an integrated automatic ball loading machine for a ball mill, comprising a frame, a hopper, a discharge separator, a conveying device, a metering device, and a control system. The frame is a rectangular frame, a conical hopper is provided on the top surface, an opening is provided at the bottom of the hopper, the opening is connected to the discharge separator, the discharge separator is driven by a discharge reducer, a slide is provided under the discharge separator, and a semicircular groove is connected to the lower end of the slide; the conveying device is a conveyor, a horizontally arranged conveyor flat belt is provided on the conveyor, a plurality of conveying rollers are provided under the conveyor flat belt, a weighing roller is provided at the end of the conveyor flat belt, the conveyor flat belt is driven by a conveyor belt reducer, and the semicircular groove is connected to the conveyor flat belt.

[0007] Preferably, a skirt belt is provided on the conveyor flat belt, the skirt belt is driven by the conveyor flat belt, and the steel balls enter the skirt belt from the semicircular groove and move therewith.

[0008] Preferably, the semicircular groove has an inclination, and the steel ball automatically slides downward in the semicircular groove. A vibration motor is fixed on the semicircular groove to prevent the steel ball from getting stuck.

[0009] Preferably, two infrared detectors are provided on the semicircular groove for detecting the running status of the steel ball.

[0010] Preferably, a weighing sensor device is provided on the end frame of the skirt belt to measure the weight of the steel ball.

[0011] Preferably, there are two weighing sensor devices, including sensor bases fixed on the outside of the frames on both sides of the conveyor, the sensor bases use sensor fixing bolts to horizontally fix the weighing sensor, and a channel steel is fixed on the lower side of the weighing sensor probe rod with a bracket bolt. The upper side of the bracket bolt passes through the weighing sensor probe rod thread to fix the roller bracket, and a hanging ring is fixed at the lower end of the channel steel for calibrating the sensor accuracy.

[0012] Preferably, a U-shaped groove is provided on the upper end of the roller bracket, and a weighing roller of the conveyor is placed in the U-shaped groove of the roller bracket on both sides of the conveyor, and the weighing roller is located on the lower side of the conveyor flat belt.

[0013] Preferably, a sensor protection frame is provided on the outside of the frame on both sides of the conveyor, which is only used during transportation and is removed when the equipment is in operation; the sensor protection frame includes a protection frame cross bar provided under the weighing roller, and both ends of the protection frame cross bar are hoisted on the protection frame fixing plate by a protection frame hoisting screw, and the protection frame fixing plate is fixed on the conveyor frame on both sides of the weighing roller.

[0014] The beneficial effects of the utility model are that the weight of the steel balls input into the ball mill can be accurately measured, thereby ensuring the working quality and efficiency of the ball mill. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Attachment Figure 1 It is the front view of the utility model.

[0016] Attachment Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 .

[0017] Attachment Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 .

[0018] Attachment Figure 4 It is a schematic diagram of the three-dimensional structure of the conveyor of the present utility model.

[0019] Attachment Figure 5 This is a structural schematic diagram of the feeder of the utility model.

[0020] Attachment Figure 6 For attachment Figure 5 A-A section view.

[0021] Attachment Figure 7 This is a structural diagram of the weighing sensor device of the utility model.

[0022] Attachment Figure 8 For attachment Figure 7 Top view.

[0023] Attachment Figure 9 This is a structural diagram of the weighing sensor device of the utility model after removing the sensor protection frame.

[0024] Attachment Figure 10 For attachment Figure 9 Top view.

[0025] Attachment Figure 11 For attachment Figure 9 Left view.

[0026] Attachment Figure 12 This is a schematic diagram of the structure of the sensor protection frame of the utility model.

[0027] Attachment Figure 13 This is a schematic diagram of the structure of the roller support of the utility model.

[0028] Attachment Figure 1 —13, conveyor 1, skirt belt 2, conveyor belt reducer 3, feeder reducer 4, feeder separator 5, hopper 6, vibrating motor 7, infrared detector 8, weighing sensor device 9, steel ball 10, slide 11, semicircular groove 12, sensor base 13, sensor fixing bolt 14, weighing sensor 15, roller bracket 16, channel steel 17, hanging ring 17-1, bracket bolt 18, sensor protection frame 19, protection frame cross bar 20, protection frame fixing plate 21, protection frame lifting screw 22, conveyor flat belt 23, weighing roller 24. DETAILED DESCRIPTION

[0029] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] Attachment Figure 1-6 shows an integrated automatic ball loading machine for a ball mill, comprising a control system, a frame, a hopper, a discharge separator, a conveying device, a metering device, and a control system. The frame is a rectangular frame, and a conical hopper 6 is provided on the top surface. An opening is provided at the bottom of the hopper 6, and the opening is connected to the discharge separator 5. The discharge separator 5 is driven by the discharge reducer 4. A slide 11 is provided under the discharge separator 5, and a semicircular groove 12 is connected to the lower end of the slide 11; the conveying device is a conveyor 1, and a horizontally arranged conveyor flat belt 23 is provided on the conveyor 1, and a plurality of conveying rollers are provided under the conveyor flat belt 23, and a weighing roller 24 is provided at the end thereof. The conveyor flat belt 23 is driven by the conveyor belt reducer 3, and the semicircular groove 12 is connected to the conveyor flat belt 23.

[0031] A skirt belt 2 is provided on the conveyor flat belt 23 . The skirt belt 2 is driven by the conveyor flat belt 23 . The steel balls 10 enter the skirt belt 2 from the semicircular groove 12 and move therewith.

[0032] The semicircular groove 12 has an inclination, and the steel ball automatically slides downward in the semicircular groove. A vibration motor 7 is fixed on the semicircular groove to prevent the steel ball from getting stuck.

[0033] Two infrared detectors 8 are also provided on the semicircular groove for detecting the running status of the steel ball 10.

[0034] A weighing sensor device 9 is provided on the end frame of the skirt belt 2 to measure the weight of the steel ball.

[0035] There are two weighing sensor devices 9, including a sensor base 13 fixed to the outside of the frame on both sides of the conveyor 1. The sensor base 13 uses a sensor fixing bolt 14 to horizontally fix the weighing sensor 15. The lower side of the probe rod of the weighing sensor 15 is fixed to a channel steel 17 with a bracket bolt 18. The upper side of the bracket bolt 18 passes through the probe rod of the weighing sensor 15 and is fixed to the roller bracket 16. The lower end of the channel steel 17 is fixed with a hanging ring 17-1 for calibrating the sensor accuracy.

[0036] A U-shaped groove is provided at the upper end of the roller bracket 16 , and a weighing roller 24 of the conveyor 1 is placed in the U-shaped groove of the roller bracket 16 on both sides of the conveyor 1 , and the weighing roller 24 is located on the lower side of the conveyor flat belt 23 .

[0037] A sensor protection frame 19 is also provided on the outside of the frame on both sides of the conveyor 1. It is only used during transportation and is removed when the equipment is in operation. The sensor protection frame 19 includes a protection frame cross bar 20 arranged under the weighing roller 24. The two ends of the protection frame cross bar 20 are hoisted on the protection frame fixing plate 21 by a protection frame hoisting screw 22. The protection frame fixing plate 21 is fixed on the conveyor 1 frame on both sides of the weighing roller 24.

[0038] During use, the steel ball 10 enters the discharge separator 5 from the hopper 6, then enters the semicircular groove 12 through the slide 11, and then enters the skirt belt 2 from the semicircular groove 12, and is driven forward by the conveyor flat belt 23. When each steel ball 10 passes through the weighing roller 24, the weighing sensor 15 detects the weight of the steel ball and records it in the control system. After prior debugging and subtracting the error caused by the conveyor flat belt 23, the total weight of the steel balls can be basically weighed to achieve accurate delivery.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated automatic ball loading machine for a ball mill, characterized by: It includes a frame, a hopper, a discharge separator, a conveying device, a metering device, and a control system. The frame is a rectangular frame with a conical hopper on the top and an opening at the bottom of the hopper. The opening is connected to the discharge separator, and the discharge separator is driven by a discharge reducer. A slide is provided under the discharge separator, and the lower end of the slide is connected to a semicircular groove; the conveying device is a conveyor, and a horizontally arranged conveyor flat belt is provided on the conveyor. Multiple conveying rollers are provided under the conveyor flat belt, and a weighing roller is provided at the end. The conveyor flat belt is driven by a conveyor belt reducer, and the semicircular groove is connected to the conveyor flat belt.

2. The integrated automatic ball loading machine for a ball mill according to claim 1, characterized in that: The conveyor flat belt is provided with a skirt belt, which is driven by the conveyor flat belt. The steel balls enter the skirt belt from the semicircular groove and move therewith.

3. The integrated automatic ball loading machine for a ball mill according to claim 1, characterized in that: The semicircular groove has an inclination, and the steel ball slides downward automatically in the semicircular groove. A vibrating motor is fixed on the semicircular groove to prevent the steel ball from getting stuck.

4. The integrated automatic ball loading machine for a ball mill according to claim 1, characterized in that: Two infrared detectors are also provided on the semicircular groove to detect the running status of the steel ball.

5. The integrated automatic ball loading machine for a ball mill according to claim 1, characterized in that: A weighing sensor device is provided on the end frame of the skirt belt to measure the weight of the steel ball.

6. The integrated automatic ball loading machine for a ball mill according to claim 5, characterized in that: There are two weighing sensor devices, including sensor bases fixed on the outside of the frames on both sides of the conveyor. The sensor bases use sensor fixing bolts to horizontally fix the weighing sensors. A channel steel is fixed to the lower side of the weighing sensor probe rod with bracket bolts. The upper side of the bracket bolt passes through the weighing sensor probe rod thread to fix the roller bracket. A hanging ring is fixed to the lower end of the channel steel for calibrating the sensor accuracy.

7. The integrated automatic ball loading machine for a ball mill according to claim 1, characterized in that: A U-shaped groove is provided at the upper end of the roller bracket. A weighing roller of the conveyor is placed in the U-shaped groove of the roller bracket on both sides of the conveyor. The weighing roller is located on the lower side of the conveyor flat belt.

8. The integrated automatic ball loading machine for a ball mill according to claim 1, characterized in that: A sensor protection frame is also provided on the outside of the frame on both sides of the conveyor. It is only used during transportation and is removed when the equipment is in operation. The sensor protection frame includes a protection frame cross bar arranged under the weighing roller. The two ends of the protection frame cross bar are hoisted on the protection frame fixing plate with a protection frame hoisting screw. The protection frame fixing plate is fixed to the conveyor frame on both sides of the weighing roller.

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