Vibrating screen with iron removal function
By designing a vibrating screen with iron removal function, combining vibrating screen and magnetic separation components, electromagnets are used to adsorb and release magnetic materials on the conveyor belt, the problem of large area of plastic particle screening equipment is solved, and efficient screening and iron removal are integrated.
Patent Information
- Application Number
- CN202422316516.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The screening of plastic particles requires an iron removal machine and a vibrating screen, which covers a large area of the equipment.
A vibrating screen with iron removal function is designed, combined with vibrating screen and magnetic separation components, and electromagnetic magnets are used to adsorb and release magnetic materials on the conveyor belt to achieve integration of iron removal and screening.
It reduces the footprint of the equipment, and at the same time realizes efficient screening and iron removal of plastic particles, improving the efficiency of equipment utilization.
Smart Images

Figure CN223249534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic recycling and reuse, in particular to a vibrating screen with an iron removal function. Background Art
[0002] The recycling and reuse of waste plastics can not only reduce environmental pollution but also save resources. After being heated, melted, extruded, and pelletized, waste plastics can be turned back into a pelletized raw material for the processing and production of plastic products.
[0003] Since some waste plastic particles often contain a small amount of iron impurities, they usually need to be introduced into an iron remover to screen out the iron-containing plastic particles. In addition, a vibrating screen is also required to screen out special-shaped particles.
[0004] Therefore, the screening of plastic particles requires the configuration of an iron remover and a vibrating screen, and the equipment occupies a large area. Utility Model Content
[0005] In view of this, it is necessary to provide a vibrating screen with iron removal function to solve the problem that the screening of plastic particles requires the configuration of an iron remover and a vibrating screen, and the equipment occupies a large area.
[0006] The utility model provides a vibrating screen with an iron removal function, comprising a vibrating frame, a first vibrating screen, a magnetic separation component and a second vibrating screen, wherein the first vibrating screen is obliquely arranged at the top of the vibrating frame for screening special-shaped materials, the magnetic separation component comprises a conveyor belt and a plurality of electromagnets, the conveyor belt is arranged below the first vibrating screen and is spaced apart from the vibrating frame for receiving the screened material of the first vibrating screen, the plurality of electromagnets are arranged in sequence along the circumference of the conveyor belt, the electromagnets can be moved to the top of the conveyor belt and be energized for adsorbing magnetic materials, the electromagnets can be moved to the bottom of the conveyor belt and be de-energized for releasing magnetic materials, the second vibrating screen is obliquely arranged at the bottom of the vibrating frame and is located below the discharge end of the conveyor belt for receiving and screening non-magnetic granular materials and powder materials.
[0007] Furthermore, the vibration frame includes a frame, multiple legs and multiple springs, the bottom of the frame is connected to the multiple legs via the multiple springs, the first vibration screen and the second vibration screen are fixedly connected to the frame, openings are formed on opposite sides of the frame, and brackets are connected to both sides of the conveyor belt, and two brackets are respectively set through the two openings.
[0008] Furthermore, the first vibrating screen includes a first screen frame and a first screen mesh. The first screen frame is tilted and its outer edge is fixedly connected to the vibrating frame. The first screen mesh is laid in the first screen frame. The bottom of the first screen frame is formed with a first discharge end for collecting and discharging special-shaped materials.
[0009] Furthermore, the second vibrating screen includes a second screen frame and a second screen mesh. The second screen frame is arranged at an angle and its outer edge is fixedly connected to the vibrating frame. The second screen mesh is laid in the second screen frame. The bottom of the second screen frame is formed with a second discharge end for collecting and discharging non-magnetic granular materials. The bottom of the second screen mesh is provided with a third discharge end for collecting and discharging powder materials. The top of the second screen frame is provided with a third discharge end for receiving the magnetic material released by the electromagnet above it.
[0010] Furthermore, the conveyor belt is a plate chain conveyor belt, the electromagnet is plate-shaped, and a plurality of the electromagnets are respectively fixedly arranged on a plurality of chain plates of the plate chain conveyor belt, and two adjacent chain plates are hinged.
[0011] Furthermore, each of the chain plates is fixedly connected to a power supply, the power supply is electrically connected to the electromagnet, and a contact switch is provided on a side of the power supply away from the electromagnet to control the opening and closing of the power supply.
[0012] Furthermore, a power-off contact and a power-on contact are fixedly connected to the inner wall of the vibration frame. The power-off contact and the power-on contact are arranged in sequence along the conveying direction of the bottom of the conveyor belt and can contact the contact switch.
[0013] Furthermore, the first discharge end includes a conical surface formed on the upper surface of the bottom of the first screen frame and a first discharge pipe connected to the tip of the conical surface.
[0014] Furthermore, the second discharge end includes a tapered surface formed on the upper surface of the bottom of the second screen frame and a second discharge pipe connected to the tip of the tapered surface.
[0015] Furthermore, the third discharge end is a conical bucket arranged below the second screen.
[0016] Compared with the existing technology, the material is introduced into the top of the first vibrating screen. As the first vibrating screen vibrates, the material that meets the specifications can be screened out, and the special-shaped material is intercepted on the first vibrating screen. The material that meets the specifications falls onto the conveyor belt. The electromagnet can absorb the magnetic material. As the conveyor belt rotates, the non-magnetic material falls onto the second vibrating screen through the discharge end of the conveyor belt. The second vibrating screen is used to screen the non-magnetic granular material and powder. At the same time, the electromagnet drives the magnetic material to move to the bottom of the conveyor belt. The electromagnet is powered off and the magnetic material falls. The vibrating screen not only has the screening function, but also has the function of magnetically removing iron-containing particles, which effectively reduces the footprint of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the overall structure of a vibrating screen with iron removal function provided by an embodiment of the utility model;
[0018] Figure 2 This is a schematic diagram of the arrangement of the electromagnet, power supply and contact switch in a vibrating screen with iron removal function provided by an embodiment of the utility model. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of this application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, and are not used to limit the scope of the present invention.
[0020] like Figure 1 As shown, the utility model provides a vibrating screen with iron removal function, including a vibrating frame 100, a first vibrating screen 200, a magnetic separation component 300 and a second vibrating screen 400. The first vibrating screen 200 is tilted at the top of the vibrating frame 100 for screening special-shaped materials. The magnetic separation component 300 includes a conveyor belt 310 and a plurality of electromagnets 320. The conveyor belt 310 is arranged below the first vibrating screen 200 and is spaced apart from the vibrating frame 100 to receive the undersize of the first vibrating screen 200. The plurality of electromagnets 320 are arranged in sequence along the circumference of the conveyor belt 310. The electromagnets 320 can move to the top of the conveyor belt 310 and be energized to absorb magnetic materials. The electromagnets 320 can move to the bottom of the conveyor belt 310 and be de-energized to release magnetic materials. The second vibrating screen 400 is tilted at the bottom of the vibrating frame 100 and is located below the discharge end of the conveyor belt 310 to receive and screen non-magnetic particulate materials and powder materials.
[0021] During implementation, the material is introduced into the top of the first vibrating screen 200. As the first vibrating screen 200 vibrates, the material that meets the specifications can be screened out, and the special-shaped material is intercepted on the first vibrating screen 200. The material that meets the specifications falls onto the conveyor belt 310. The electromagnet 320 can absorb the magnetic material. As the conveyor belt 310 rotates, the non-magnetic material falls onto the second vibrating screen 400 through the discharge end of the conveyor belt 310. The second vibrating screen 400 is used to screen non-magnetic granular materials and powder materials. At the same time, the electromagnet 320 drives the magnetic material to move to the bottom of the conveyor belt 310. The electromagnet 320 is powered off and the magnetic material falls. The vibrating screen not only has a screening function, but also has the function of magnetically removing iron-containing particles, which effectively reduces the footprint of the equipment.
[0022] The vibration frame 100 in this embodiment is used to connect the first vibration screen 200 and the second vibration screen 400 to provide support for the vibration of the first vibration screen 200 and the second vibration screen 400.
[0023] In one embodiment, the vibration frame 100 includes a frame 110, multiple legs 120 and multiple springs 130. The bottom of the frame 110 is connected to the multiple legs 120 via multiple springs 130. The first vibrating screen 200 and the second vibrating screen 400 are fixedly connected to the frame 110. Openings 111 are formed on opposite sides of the frame 110. Brackets 311 are connected to both sides of the conveyor belt 310, and the two brackets 311 are respectively set through the two openings 111.
[0024] In this embodiment, the first vibrating screen 200 is tilted and arranged on the top of the vibrating frame 100 to screen out irregular materials, such as irregular plastic particles that do not meet the standards, such as long strips.
[0025] In one embodiment, the first vibrating screen 200 includes a first screen frame 210 and a first screen 220. The first screen frame 210 is tilted and its outer edge is fixedly connected to the vibrating frame 100. The first screen 220 is laid in the first screen frame 210. A first discharge end 230 is formed at the bottom of the first screen frame 210 for collecting and discharging special-shaped materials.
[0026] In this embodiment, the second vibrating screen 400 is tilted and disposed at the bottom of the vibrating frame 100 and below the discharge end of the conveyor belt 310 to receive and screen non-magnetic granular materials and powders. The non-magnetic granular materials are non-magnetic plastic particles of a standard shape.
[0027] In one embodiment, the second vibrating screen 400 includes a second screen frame 410 and a second screen 420. The second screen frame 410 is arranged at an angle and its outer edge is fixedly connected to the vibrating frame 100. The second screen 420 is laid in the second screen frame 410. A second discharge end 430 is formed at the bottom of the second screen frame 410 for collecting and discharging non-magnetic granular materials. A third discharge end 440 is provided at the bottom of the second screen 420 for collecting and discharging powder materials. A third discharge end 440 is provided at the top of the second screen frame 410 for receiving the magnetic material released by the electromagnet 320 above it.
[0028] The magnetic separation assembly 300 in this embodiment is used to separate magnetic plastic particles from non-magnetic plastic particles. The magnetic separation assembly 300 includes a conveyor belt 310 and a plurality of electromagnets 320. The conveyor belt 310 is disposed below the first vibrating screen 200 and spaced apart from the vibrating frame 100 to receive the undersize material from the first vibrating screen 200. The plurality of electromagnets 320 are sequentially arranged along the circumference of the conveyor belt 310. The electromagnets 320 can be moved above the conveyor belt 310 and energized to absorb magnetic material. The electromagnets 320 can also be moved below the conveyor belt 310 and de-energized to release the magnetic material.
[0029] In one embodiment, the conveyor belt 310 is a plate chain conveyor belt, the electromagnet 320 is plate-shaped, and multiple electromagnets 320 are respectively fixed on multiple chain plates of the plate chain conveyor belt, and two adjacent chain plates are hinged.
[0030] like Figure 2 As shown, in order to control the power on and off of the electromagnet 320, in one embodiment, a power supply 321 is fixedly connected to each chain plate, the power supply 321 is electrically connected to the electromagnet 320, and a contact switch 322 is provided on the side of the power supply 321 away from the electromagnet 320 to control the power supply 321 to be turned on and off.
[0031] Among them, the power-off contact 330 and the power-on contact 340 are fixedly connected to the inner wall of the vibration frame 100. The power-off contact 330 and the power-on contact 340 are arranged in sequence along the conveying direction of the bottom of the conveyor belt 310 and can contact the contact switch 322. The fourth discharge end 450 is set at a position between the power-off contact 330 and the power-on contact 340.
[0032] The first discharge end 230 in this embodiment includes a conical surface formed on the upper surface of the bottom of the first screen frame 210 and a first discharge pipe connected to the tip of the conical surface.
[0033] The second discharge end 430 in this embodiment includes a conical surface formed on the upper surface of the bottom of the second screen frame 410 and a second discharge pipe connected to the tip of the conical surface.
[0034] In this embodiment, the third discharge end 440 is a conical hopper disposed below the second screen 420 , and the fourth discharge end 450 is a material receiving box.
[0035] This embodiment further includes a vibration source 500 , ie, a vibration motor, installed on the conical bucket.
[0036] Compared with the prior art: the material is introduced into the top of the first vibrating screen 200. As the first vibrating screen 200 vibrates, the material that meets the specifications can be screened out, and the special-shaped material is intercepted on the first vibrating screen 200. The material that meets the specifications falls onto the conveyor belt 310. The electromagnet 320 can adsorb the magnetic material. As the conveyor belt 310 rotates, the non-magnetic material falls onto the second vibrating screen 400 through the discharge end of the conveyor belt 310. The second vibrating screen 400 is used to screen non-magnetic granular materials and powder materials. At the same time, the electromagnet 320 drives the magnetic material to move to the bottom of the conveyor belt 310. The electromagnet 320 is powered off and the magnetic material falls. The vibrating screen not only has the screening function, but also has the function of magnetically removing iron-containing particles, which effectively reduces the footprint of the equipment.
[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed in the present invention should be covered by the protection scope of the present invention.
Claims
1. A vibrating screen with iron removal function, characterized in that: include: Vibration rack; A first vibrating screen is obliquely arranged on the top of the vibrating frame for screening special-shaped materials; A magnetic separation assembly, comprising a conveyor belt and a plurality of electromagnets, wherein the conveyor belt is disposed below the first vibrating screen and spaced apart from the vibrating frame to receive the undersize material of the first vibrating screen, and the plurality of electromagnets are sequentially arranged along the circumference of the conveyor belt, wherein the electromagnets are capable of moving above the conveyor belt and being energized to attract magnetic material, and are capable of moving below the conveyor belt and being de-energized to release the magnetic material; The second vibrating screen is obliquely arranged at the bottom of the vibrating frame and located below the discharge end of the conveyor belt, and is used for receiving and screening non-magnetic granular materials and powder materials.
2. The vibrating screen with iron removal function according to claim 1, characterized in that: The vibration frame includes a frame, multiple legs and multiple springs. The bottom of the frame is connected to the multiple legs via the multiple springs. The first vibration screen and the second vibration screen are fixedly connected to the frame. Openings are formed on opposite sides of the frame. Brackets are connected to both sides of the conveyor belt. Two brackets are respectively arranged through the two openings.
3. The vibrating screen with iron removal function according to claim 1, characterized in that: The first vibrating screen includes a first screen frame and a first screen mesh. The first screen frame is arranged at an angle and its outer edge is fixedly connected to the vibrating frame. The first screen mesh is laid in the first screen frame. A first discharge end is formed at the bottom of the first screen frame for collecting and discharging special-shaped materials.
4. The vibrating screen with iron removal function according to claim 1, characterized in that: The second vibrating screen includes a second screen frame and a second screen. The second screen frame is arranged at an angle and its outer edge is fixedly connected to the vibrating frame. The second screen is laid in the second screen frame. A second discharge end is formed at the bottom of the second screen frame for collecting and discharging non-magnetic granular materials. A third discharge end is provided at the bottom of the second screen for collecting and discharging powder materials. A third discharge end is provided at the top of the second screen frame for receiving the magnetic material released by the electromagnet above it.
5. The vibrating screen with iron removal function according to claim 4, characterized in that: The conveyor belt is a plate chain conveyor belt, the electromagnet is plate-shaped, and a plurality of the electromagnets are respectively fixedly arranged on a plurality of chain plates of the plate chain conveyor belt, and two adjacent chain plates are hinged.
6. The vibrating screen with iron removal function according to claim 5, characterized in that: A power supply is fixedly connected to each of the chain plates, and the power supply is electrically connected to the electromagnet. A contact switch is provided on a side of the power supply away from the electromagnet to control the opening and closing of the power supply.
7. The vibrating screen with iron removal function according to claim 6, characterized in that: A power-off contact and a power-on contact are fixedly connected to the inner wall of the vibration frame. The power-off contact and the power-on contact are arranged in sequence along the conveying direction of the bottom of the conveyor belt and can contact the contact switch.
8. The vibrating screen with iron removal function according to claim 3, characterized in that: The first discharging end includes a conical surface formed on the upper surface of the bottom of the first screen frame and a first discharging pipe connected to the tip of the conical surface.
9. The vibrating screen with iron removal function according to claim 4, characterized in that: The second discharge end includes a tapered surface formed on the upper surface of the bottom of the second screen frame and a second discharge pipe connected to the tip of the tapered surface.
10. The vibrating screen with iron removal function according to claim 4, characterized in that: The third discharging end is a conical bucket arranged below the second screen.