Quartz sand flotation machine
By setting up a vertical first sand barrier plate and swing assembly in the quartz sand flotation machine, the problem of mortar flow obstacles is solved, efficient flotation processing of quartz sand is achieved, and the adhesion and grinding effect of quartz sand is improved.
Patent Information
- Application Number
- CN202422028044.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing quartz sand flotation machines are hindered during the flotation process, resulting in poor flotation processing effect.
A quartz sand flotation machine is designed, including a vertically arranged first sand baffle plate and an auxiliary flotation assembly with sand holes. Combined with a hydraulic cylinder and a swing assembly, it realizes rapid grinding of the edge of the quartz sand and ensures rapid flow of the mortar through a mixing mechanism.
The flotation processing efficiency and effect of quartz sand is improved, the fluidity of mortar in the flotation box is ensured, and the adhesion and grinding effect of quartz sand is enhanced.
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Figure CN223249546U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of quartz sand production, in particular to a quartz sand flotation machine. Background Art
[0002] Quartz sand is an important non-metallic mineral and a raw material for hundreds of industrial processes, primarily used in the glass, metallurgical, construction, chemical, and electronics industries. With economic development and scientific advancement, particularly the rapid growth of the photovoltaic and electronics industries, the demand for ultrapure quartz powder continues to increase, and the requirements for its deep processing are also becoming increasingly demanding.
[0003] In the production process of quartz sand, purification is an important process. Generally, flotation machines are used to purify quartz sand. The purification effect directly determines the purity and quality of quartz sand. However, the existing quartz sand only uses a stirring device to stir the mortar to achieve the purpose of flotation purification, and its purification effect is difficult to achieve the expected result.
[0004] Chinese utility model patent CN201220471813.5 describes a high-efficiency quartz sand flotation machine. The machine, through the provision of a first sand baffle, can increase the friction between the quartz sand and the barrel, and between the quartz sand and the first sand baffle during the flotation process. The quartz sand can pass through the sand holes of the first sand baffle, further increasing the smoothness of the quartz sand and its adhesion, while effectively improving the flotation and impurity removal effect of the quartz sand. However, the first sand baffle hinders the rapid flow of the slurry during use, thereby reducing the effect of the flotation process. Utility Model Content
[0005] The purpose of the utility model is to provide a quartz sand flotation machine to solve the problem in the prior art that the flow of slurry in the flotation process of the existing flotation machine is hindered, resulting in poor flotation processing effect.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a quartz sand flotation machine, comprising a bottom plate, the top of the bottom plate being fixedly connected to a top plate via support legs, a flotation box being provided on the top of the bottom plate, a plurality of stirring mechanisms being provided on the top plate from left to right, a plurality of auxiliary flotation assemblies being provided on the top plate from left to right, the number of the auxiliary flotation assemblies being equal to and corresponding to the number of the stirring mechanisms, the auxiliary flotation assemblies comprising two symmetrically distributed first sand retaining plates, a plurality of sand passing holes being provided on the left side of the first sand retaining plates, the two first sand retaining plates being vertically arranged and respectively located on the left and right sides of the stirring mechanism.
[0007] Preferably, the horizontal cross-section of the first sand retaining plate is arc-shaped, and the concave arc surface of the first sand retaining plate is aligned with the stirring mechanism. The advantage of such a setting is that it can enhance the contact surface between the sand retaining plate and the mortar near the stirring mechanism, improve the grinding effect of the edge of the quartz sand to improve the adhesion of the quartz sand, and thereby improve the effect of the quartz sand flotation processing.
[0008] Preferably, the stirring mechanism includes a first motor fixedly connected to the bottom of the top plate, the output shaft of the first motor is fixedly connected to a rotating shaft, the bottom end of the rotating shaft is fixedly connected to a stirring rod, and the stirring rod is located inside the flotation box. The advantage of this arrangement is that the mortar can be stirred fully and quickly, thereby ensuring the effect and quality of the flotation processing.
[0009] Preferably, it also includes a plurality of pairs of first hydraulic cylinders fixedly connected to the top of the top plate from left to right, the number of pairs of the first hydraulic cylinders is equal to the number of auxiliary flotation components and corresponds one to one, and the output ends of each pair of the first hydraulic cylinders pass through the top plate and are fixedly connected to the tops of the two first sand retaining plates respectively. The advantage of such an arrangement is that it can drive the first sand retaining plates to move downward and be immersed in the mortar or to be separated from the mortar upward, so that the quartz sand can be immersed in the mortar for grinding as needed, and can be separated from the mortar after grinding is completed, thereby ensuring that the mortar can flow rapidly under the stirring of the stirring mechanism, further improving the efficiency of the flotation process.
[0010] Preferably, two cavities are symmetrically provided on the front and rear sides of the first sand retaining plate, and the auxiliary flotation assembly also includes a second sand retaining plate rotatably connected between the top wall and the inner bottom wall of the cavity by a first rotating rod, and a plurality of sand holes are provided on the left side of the second sand retaining plate. The auxiliary flotation assembly also includes a swinging assembly provided on the top plate, and the swinging assembly is used to drive the second sand retaining plate to swing back and forth clockwise or counterclockwise. The advantage of such an arrangement is that the speed of grinding the edge of the quartz sand can be increased by the second sand retaining plate, thereby improving the efficiency of the flotation processing.
[0011] Preferably, the swing assembly includes a first cam fixedly connected to the top end of the first rotating rod, a first torsion spring fixedly connected between the bottom of the first cam and the top of the first sand retaining plate, the swing assembly also includes a plurality of groups of fixed rods fixedly connected to the bottom of the top plate from left to right, the number of groups of fixed rods is equal to the number of stirring mechanisms and corresponds one to one, each group of fixed rods includes two pairs of fixed rods, the bottom ends of the two pairs of fixed rods are fixedly sleeved with second cams, the outer circumferences of the two pairs of fixed rods are coaxially fixedly sleeved with driving wheels, and the four driving wheels are respectively located directly above the four second cams. The two pairs of second cam outer edge surfaces can respectively conflict with the four first cam outer edge surfaces in each auxiliary flotation component. The swing component also includes a drive plate coaxially fixedly sleeved on the outer peripheral surface of the rotating shaft, and the drive plate conflicts with the outer peripheral surfaces of the four drive wheels. The advantage of this arrangement is that the second cam is driven to swing intermittently by the first cam, and the first cam drives the second sand retaining plate to swing back and forth through the first rotating rod and the first torsion spring, thereby increasing the contact range of the second sand retaining plate with the mortar, further improving the efficiency of grinding the edge of the quartz sand, and thereby improving the effect and efficiency of the flotation processing.
[0012] In summary, the technical effects and advantages of the utility model are:
[0013] 1. In the utility model, the auxiliary flotation assembly is provided, and two first sand retaining plates are vertically provided, and the two first sand retaining plates are respectively located on the left and right sides of the stirring mechanism. Thus, the flow rate of the mortar in the flotation box will not be excessively affected while the edge of the quartz sand is quickly polished, thereby improving the flotation processing efficiency of the quartz sand.
[0014] 2. In the present invention, the second cam is driven to swing intermittently by the swinging assembly, and the first cam drives the second sand retaining plate to swing back and forth through the first rotating rod and the first torsion spring, thereby increasing the contact range between the second sand retaining plate and the mortar, further improving the efficiency of grinding the edge of the quartz sand, and thus improving the effect and efficiency of the flotation processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a first structural schematic diagram of a quartz sand flotation machine in an embodiment of the present utility model;
[0017] Figure 2This is a second structural schematic diagram of a quartz sand flotation machine in an embodiment of the present utility model;
[0018] Figure 3 This is a schematic diagram of a first partial structure of a quartz sand flotation machine in an embodiment of the present utility model;
[0019] Figure 4 This is a schematic diagram of a second partial structure of a quartz sand flotation machine in an embodiment of the present utility model;
[0020] Figure 5 This is a schematic diagram of a third partial structure of a quartz sand flotation machine in an embodiment of the present utility model;
[0021] Figure 6 This is a structural diagram of a flotation box in an embodiment of the present utility model;
[0022] Figure 7 In the embodiment of the present utility model Figure 3 A magnified schematic diagram of point A in the middle;
[0023] Figure 8 In the embodiment of the present utility model Figure 4 Enlarged schematic diagram of point B in the middle.
[0024] In the figure: 1. bottom plate; 11. supporting leg; 12. top plate; 2. flotation box; 21. partition; 22. foam blowing device; 23. air inlet pipe; 24. water inlet pipe; 25. discharge pipe; 3. stirring mechanism; 31. first motor; 32. rotating shaft; 33. stirring rod; 4. auxiliary flotation assembly; 41. first sand deflector; 42. second sand deflector; 43. swing assembly; 431. first cam; 432. first torsion spring; 433. fixing rod; 434. second cam; 435. driving wheel; 436. driving disk; 5. first hydraulic cylinder. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example 1
[0027] Please refer to Figures 1-8A quartz sand flotation machine shown in the figure includes a bottom plate 1, the top of the bottom plate 1 is fixedly connected to a top plate 12 by a supporting leg 11, a flotation box 2 is provided on the top of the bottom plate 1, and a number of stirring mechanisms 3 are provided on the top plate 12 from left to right. A number of auxiliary flotation components 4 are provided on the top plate 12 from left to right. The number of auxiliary flotation components 4 is equal to the number of stirring mechanisms 3 and corresponds one to one. The auxiliary flotation components 4 include two symmetrically distributed first sand retaining plates 41. A plurality of sand passing holes are opened on the left side of the first sand retaining plates 41. The two first sand retaining plates 41 are vertically arranged and are respectively located on the left and right sides of the stirring mechanism 3.
[0028] A partition 21 is fixedly connected to the inner bottom wall of the flotation box 2, and the top of the partition 21 is lower than the top of the flotation box 2. A closed waste trough is formed between the right side of the partition 21 and the right inner wall of the flotation box 2. The waste trough is used to collect froth from flotation. A foam blowing device 22 is installed on the right wall of the flotation box 2. The foam blowing device 22 is used to blow the froth floating on the surface of the mortar into the waste trough. The left side of the flotation box 2 is connected to several air inlet pipes 23. The right end of the air inlet pipe 23 passes through the left wall of the flotation box 2 and extends to the interior of the flotation box 2. A plurality of blowing holes are provided on the top of the flotation box 2. The blowing holes spray a large amount of gas into the mortar to ensure smooth flotation. The front of the flotation box 2 is connected to a water inlet pipe 24, and the lower part of the right side of the flotation box 2 is connected to a discharge pipe 25. The discharge pipe 25 is used to discharge the waste in the waste trough.
[0029] Example 2
[0030] According to Example 1, please refer to Figure 1-Figure 3 The horizontal cross section of the first sand baffle 41 is arc-shaped, and the concave arc surface of the first sand baffle 41 is aligned with the stirring mechanism 3.
[0031] Specifically, the contact surface between the first sand baffle 41 and the mortar near the stirring mechanism 3 can be enhanced, thereby improving the grinding effect on the edge of the quartz sand to improve the adhesion of the quartz sand, thereby improving the effect of the quartz sand flotation processing.
[0032] refer to Figure 4 and Figure 5 The stirring mechanism 3 includes a first motor 31 fixedly connected to the bottom of the top plate 12 , the output shaft of the first motor 31 is fixedly connected to a rotating shaft 32 , the bottom end of the rotating shaft 32 is fixedly connected to a stirring rod 33 , and the stirring rod 33 is located inside the flotation box 2 .
[0033] Specifically, the mortar can be fully and quickly stirred, ensuring the effect and quality of the flotation process.
[0034] refer to Figures 1-6, and also includes multiple pairs of first hydraulic cylinders 5 fixedly connected to the top of the top plate 12 from left to right. The number of pairs of first hydraulic cylinders 5 is equal to the number of auxiliary flotation components 4 and corresponds one to one. The output end of each pair of first hydraulic cylinders 5 passes through the top plate 12 and is fixedly connected to the top of the two first sand retaining plates 41 respectively.
[0035] Specifically, it can drive the first sand baffle 41 to move downward and immerse into the mortar or to separate upward from the mortar. In this way, the quartz sand can be immersed in the mortar to grind it as needed, and separated from the mortar after the grinding is completed, thereby ensuring that the mortar can flow quickly under the stirring of the stirring mechanism 3, further improving the efficiency of the flotation process.
[0036] Example 3
[0037] According to Example 1 or 2, please refer to Figure 3 and Figure 7 The first sand retaining plate 41 has two cavities symmetrically opened on the front and rear sides. The auxiliary flotation assembly 4 also includes a second sand retaining plate 42 rotatably connected between the top wall and the inner bottom wall of the cavity through a first rotating rod. The left side of the second sand retaining plate 42 is provided with multiple sand passing holes. The auxiliary flotation assembly 4 also includes a swinging assembly 43 provided on the top plate 12. The swinging assembly 43 is used to drive the second sand retaining plate 42 to swing back and forth clockwise or counterclockwise.
[0038] Specifically, the second sand baffle 42 can increase the speed of grinding the edge of the quartz sand, thereby improving the efficiency of the flotation process.
[0039] refer to Figure 3 、 Figure 4 、 Figure 7 and Figure 8 The swing assembly 43 includes a first cam 431 fixedly connected to the top of the first rotating rod, and a first torsion spring 432 is fixedly connected between the bottom of the first cam 431 and the top of the first sand retaining plate 41. The swing assembly 43 also includes a plurality of groups of fixed rods 433 fixedly connected to the bottom of the top plate 12 from left to right. The number of groups of fixed rods 433 is equal to the number of stirring mechanisms 3 and corresponds one to one. Each group of fixed rods 433 includes two pairs of fixed rods 433, and the bottom ends of the two pairs of fixed rods 433 are fixedly sleeved with second cams 434. The outer circumferences of the two pairs of fixed rods 433 are coaxially fixedly sleeved with driving wheels 435. The four driving wheels 435 are respectively located directly above the four second cams 434. The outer edge surfaces of the two pairs of second cams 434 can respectively conflict with the outer edge surfaces of the four first cams 431 in each auxiliary flotation assembly 4. The swing assembly 43 also includes a drive disk 436 coaxially fixedly sleeved on the outer circumference of the rotating shaft 32, and the drive disk 436 conflicts with the outer circumferences of the four driving wheels 435.
[0040] Specifically, the first cam 431 drives the second cam 434 to swing intermittently, and the first cam 431 drives the second sand retaining plate 42 to swing back and forth through the first rotating rod and the first torsion spring 432, thereby increasing the contact range between the second sand retaining plate 42 and the mortar, further improving the efficiency of grinding the edge of the quartz sand, and thereby improving the effect and efficiency of the flotation processing.
[0041] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A quartz sand flotation machine, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a top plate (12) via a supporting leg (11); a flotation box (2) is provided on the top of the bottom plate (1); a plurality of stirring mechanisms (3) are sequentially provided on the top plate (12) from left to right; a plurality of auxiliary flotation assemblies (4) are sequentially provided on the top plate (12) from left to right; the number of the auxiliary flotation assemblies (4) is equal to the number of the stirring mechanisms (3) and corresponds one to one; the auxiliary flotation assemblies (4) include two symmetrically distributed first sand retaining plates (41); a plurality of sand holes are provided on the left side of the first sand retaining plates (41); the two first sand retaining plates (41) are vertically arranged and are respectively located on the left and right sides of the stirring mechanism (3).
2. A quartz sand flotation machine according to claim 1, characterized in that: The horizontal cross section of the first sand retaining plate (41) is in the shape of an arc, and the concave arc surface of the first sand retaining plate (41) is aligned with the stirring mechanism (3).
3. A quartz sand flotation machine according to claim 2, characterized in that: The stirring mechanism (3) comprises a first motor (31) fixedly connected to the bottom of the top plate (12); the output shaft of the first motor (31) is fixedly connected to a rotating shaft (32); the bottom end of the rotating shaft (32) is fixedly connected to a stirring rod (33); and the stirring rod (33) is located inside the flotation box (2).
4. A quartz sand flotation machine according to claim 3, characterized in that: The invention also comprises a plurality of pairs of first hydraulic cylinders (5) fixedly connected to the top of the top plate (12) in sequence from left to right, wherein the number of pairs of the first hydraulic cylinders (5) is equal to the number of the auxiliary flotation assemblies (4) and corresponds one to one, and the output end of each pair of the first hydraulic cylinders (5) passes through the top plate (12) and is fixedly connected to the tops of the two first sand retaining plates (41) respectively.
5. A quartz sand flotation machine according to claim 4, characterized in that: The first sand retaining plate (41) has two cavities symmetrically formed on its front and rear sides. The auxiliary flotation assembly (4) further comprises a second sand retaining plate (42) rotatably connected between the top wall and the bottom wall of the cavity via a first rotating rod. A plurality of sand holes are formed on the left side of the second sand retaining plate (42). The auxiliary flotation assembly (4) further comprises a swing assembly (43) provided on the top plate (12). The swing assembly (43) is used to drive the second sand retaining plate (42) to swing back and forth clockwise or counterclockwise.
6. A quartz sand flotation machine according to claim 5, characterized in that: The swing assembly (43) includes a first cam (431) fixedly connected to the top of the first rotating rod, a first torsion spring (432) fixedly connected between the bottom of the first cam (431) and the top of the first sand retaining plate (41), and the swing assembly (43) also includes a plurality of groups of fixed rods (433) fixedly connected to the bottom of the top plate (12) from left to right, the number of groups of the fixed rods (433) being equal to the number of the stirring mechanisms (3) and corresponding one to one, each group of the fixed rods (433) including two pairs of fixed rods (433), the bottom ends of the two pairs of fixed rods (433) being fixed A second cam (434) is fixedly sleeved, and the outer peripheral surfaces of the two pairs of fixed rods (433) are coaxially fixedly sleeved with driving wheels (435). The four driving wheels (435) are respectively located directly above the four second cams (434). The outer edge surfaces of the two pairs of second cams (434) can respectively conflict with the outer edge surfaces of the four first cams (431) in each auxiliary flotation component (4). The swing component (43) also includes a driving disk (436) coaxially fixedly sleeved on the outer peripheral surface of the rotating shaft (32), and the driving disk (436) conflicts with the outer peripheral surfaces of the four driving wheels (435).
Citation Information
Patent Citations
High-efficiency quartz sand flotation machine
CN202803416U