Feeding pipe for disc type separator and disc type separator

By designing the feed pipe of the disc separator and using a structure of sealing gasket and mounting components, the problem of incomplete separation of foam materials is solved, and efficient separation of beer and milk materials is achieved, improving the separation effect.

CN223249549UActive Publication Date: 2025-08-22CSSC NANJING LUZHOU MACHINE
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Patent Information

Application Number
CN202421748702.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-08-22
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

When existing disc separators separate foam materials easily generated, the foam carries fine particles of solids, resulting in poor separation effect and low removal rate of solids.

Method used

A feed pipe for a disc separator is designed, including a pipe body, annular folding edge, a sealing gasket and an installation component. The sealing gasket is installed on the annular folding edge through the installation component, a bottom seal and a feed hole is opened on the side. The sealing gasket is made of nylon wear-resistant material and is fixed to the press ring by screws to ensure the sealing effect.

Benefits of technology

Effectively prevent foam from turning, improve the separation effect of foam materials that are prone to producing foam, such as beer and milk, prevent the foam from turning up with fine particles, and improve the separation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feed pipe for disc type separator and disc type separator, its feed pipe includes pipe body, annular edgefold, sealing pad and installation subassembly, the pipe body is provided with annular edgefold, the sealing pad is installed on the upper end face or lower end face of annular edgefold through the installation subassembly. The bottom of the feeding pipe is sealed, a feeding hole is formed in the side face and serves as the discharging direction of the feeding pipe, fed materials can directly enter a liquid pool, foam generation is reduced, meanwhile, the rotary drum body and the distributor are driven by the vertical shaft to rotate at a high speed, sealing is generated between the sealing gasket and the distributor, and generated foam is difficult to turn upwards. Materials enter the discs to be separated through the feeding holes of the distributor, and separated clear liquid is pumped out of the separator through the centripetal pump. Through the feeding pipe, materials can be effectively prevented from turning over from the center of the distributor, and the separation effect of the disc type separator is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of disc-type separator feeding, in particular to a disc-type separator. Background Art

[0002] Disc separator is a high-speed sedimentation centrifuge. It can quickly and effectively separate liquids from solids, or mixtures of two immiscible liquids and solids, by using high speed and strong centrifugal force. Due to its high separation efficiency, it is widely used in industries such as shipping, food, medicine, chemical industry, textile and environmental protection.

[0003] The disc separator is mainly composed of motor, vertical shaft system, drum, frame, inlet and outlet devices, etc. (such as Figure 1 (as shown). The drum is the core component of the separator, where materials rotate at high speed for separation. The inlet and outlet mechanism is where materials enter and exit the drum. Material enters through a feed pipe inserted into the drum, is distributed by a distributor, and is separated between the discs. After separation, the clear liquid is pumped through a centrifugal pump and a clear liquid outlet pipe to a clear liquid tank. Solids are discharged through the gaps and removed from the drum by a centrifuge. They enter the flow channel of the frame and exit the separator through the discharge channel.

[0004] When separating some special materials, such as beer, milk and other materials that are prone to foaming, when the materials enter the separator through the feed pipe, they are suddenly subjected to the shear force generated by the high-speed rotation (6000-10000RPM), which will produce a large amount of foam. Due to the surface tension, these foams will carry a large amount of fine particles of solids, which will directly flip the material from the center of the distributor. Without being separated between the discs, they will directly enter the clear liquid centripetal pump chamber and be transported to the clear liquid tank through the clear liquid outlet pipeline by the centripetal pump. A large amount of fine particles of solids are not separated, resulting in poor separation effect and low solid removal rate. Therefore, a feed pipe that can effectively prevent foam from flipping is needed. This patent designs a disc separator feed sealing device suitable for separating materials that are prone to foaming, such as beer and milk. Utility Model Content

[0005] The purpose of the utility model is to overcome the defects in the prior art and provide a disc separator which can effectively prevent foam from turning over and is suitable for separating materials that are prone to foam, such as wine and milk.

[0006] To achieve the above-mentioned purpose, the technical solution of the present invention is to design a feed pipe for a disc separator, which includes a tube body, an annular fold, a sealing gasket and an installation assembly. The tube body is provided with an annular fold, and the sealing gasket is installed on the upper end face or lower end face of the annular fold through the installation assembly.

[0007] Furthermore, the bottom of the feed tube is sealed, and a feed hole is opened on the side of the lower section of the feed tube, and the feed hole is the discharge direction of the feed tube, and the feed hole is located below the annular folded edge.

[0008] Furthermore, the sealing gasket is installed on the lower end surface of the annular fold.

[0009] Furthermore, the mounting assembly includes a pressure ring and a screw, a threaded hole is provided on the pressure ring, a first opening is provided on the annular folded edge, the sealing gasket is arranged on the lower end surface of the annular folded edge, the pressure ring is arranged on the lower end surface of the sealing gasket, a second opening is provided on the sealing gasket, and the positions and sizes of the first opening, the second opening and the threaded hole are adapted to each other, the screw passes through the first opening and the second opening in sequence from top to bottom and is threadedly fixed in the threaded hole.

[0010] Furthermore, the sealing gasket is made of nylon wear-resistant material.

[0011] Furthermore, the diameter of the sealing gasket is larger than the diameter of the annular folded edge.

[0012] Furthermore, the diameter of the pressure ring is the same as the diameter of the annular fold.

[0013] A disc separator using the aforementioned feed pipe comprises a motor, a frame, a transmission assembly, a drum system, and a centripetal pump;

[0014] The motor is connected to the transmission assembly, the transmission assembly is connected to the drum, and the drum is installed in the frame;

[0015] The rotary drum system includes a rotary drum body and a distributor, and the distributor is installed in the rotary drum body;

[0016] The feed pipe is fixed on the frame, the centripetal pump is installed circumferentially on the middle section of the feed pipe, the lower section of the feed pipe passes through the through hole on the distributor and penetrates into the distributor, and the outer circumference of the sealing gasket contacts the inner wall of the distributor.

[0017] The advantages and beneficial effects of the utility model are:

[0018] (1) The bottom of the feed pipe is sealed, and a feed hole is opened on the side, which is the discharge direction of the feed pipe. The feed can directly enter the liquid pool to reduce the generation of foam. At the same time, the drum body and the distributor rotate at high speed driven by the vertical shaft, so that a seal is generated between the sealing gasket and the distributor, and the generated foam is difficult to turn over. The material enters the discs through the feed hole of the distributor for separation, and the separated clear liquid is pumped out of the separator by the centrifugal pump.

[0019] (2) This separator can effectively improve the separation effect of materials that are easy to produce foam, such as beer and milk; at the same time, it can meet the use of disc separators for separating materials that are easy to produce foam, such as wine and milk, to prevent the foam from carrying the fine particles of solid matter in the material upturned, which can effectively improve the separation effect;

[0020] (3) The feed pipe can effectively prevent the material from flipping from the center of the distributor, thereby improving the separation effect of the disc separator. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the separator assembly;

[0022] Figure 2 This is a schematic diagram of the internal structure of the drum system described in the present utility model;

[0023] Figure 3 for Figure 2 A partial enlarged view of the .

[0024] In the figure: 1-drum body, 2-distributor feed hole, 3-feed pipe, 4-feed hole, 5-distributor, 6-pressure ring, 7-sealing gasket, 8-screw, 9-centripetal pump, 10-annular folding edge, 11-motor, 12-frame, 13-transmission assembly, 14-drum system. DETAILED DESCRIPTION

[0025] The following embodiments are used to further describe the specific embodiments of the present invention in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.

[0026] according to Figures 1-3 As shown, the utility model is a feed pipe for a disc separator, the feed pipe 3 includes a tube body, an annular fold 10, a sealing gasket 7 and a mounting assembly, the tube body is provided with an annular fold 10, and the sealing gasket 7 is installed on the upper end face or the lower end face of the annular fold 10 through the mounting assembly.

[0027] As a preferred embodiment of the above technical solution, the bottom of the feed tube 3 is sealed, and a feed hole 4 is opened on the side of the lower section of the feed tube 3, and the feed hole 4 is the discharge direction of the feed tube, and the feed hole 4 is located below the annular fold 10.

[0028] As a preferred embodiment of the above technical solution, the sealing gasket 7 is installed on the lower end surface of the annular fold 10.

[0029] As a preferred embodiment of the above technical solution, the mounting assembly includes a pressure ring 6 and a screw 8, a threaded hole is provided on the pressure ring 6, a first opening is provided on the annular folded edge 10, the sealing gasket 7 is arranged on the lower end surface of the annular folded edge 10, the pressure ring 6 is provided on the lower end surface of the sealing gasket 7, a second opening is provided on the sealing gasket 7, and the positions and sizes of the first opening, the second opening and the threaded hole are adapted to each other, the screw 8 passes through the first opening and the second opening in sequence from top to bottom and is threadedly fixed in the threaded hole.

[0030] As a preferred embodiment of the above technical solution, the sealing gasket 7 is made of nylon wear-resistant material.

[0031] As a preferred embodiment of the above technical solution, the diameter of the sealing gasket 7 is larger than the diameter of the annular fold 10 .

[0032] As a preferred embodiment of the above technical solution, the diameter of the pressure ring 6 is the same as the diameter of the annular fold 10 .

[0033] A disc separator using the above feed pipe includes a motor 11, a frame 12, a transmission assembly 13, a drum system 14, and a centripetal pump 9;

[0034] The motor 11 is connected to the transmission assembly 13, the transmission assembly 13 is connected to the drum system 14, and the drum system 14 is installed in the frame 12;

[0035] The drum system 14 includes a drum body 1 and a distributor 5, wherein the distributor 5 is installed in the drum body 1;

[0036] The feed pipe 3 is fixed on the frame 12, and the centripetal pump 9 is installed circumferentially on the middle section of the feed pipe 3. The lower section of the feed pipe 3 passes through the through hole on the distributor 5 and penetrates into the distributor 5. The outer circumference of the sealing gasket 7 contacts the inner wall of the distributor 5.

[0037] The implementation principle of this utility model is as follows:

[0038] like Figure 2-3As shown, the feed pipe 3 is fixed on the frame 12 of the separator, and the centripetal pump 9 is installed on the circumference of the middle section of the feed pipe 3. The lower section passes through the through hole on the distributor 5 and penetrates into the distributor 5. A first opening is provided on the annular fold 10 on the feed pipe 3, and a nylon wear-resistant material sealing gasket 7 is installed under the annular fold 10. The outer circle of the sealing gasket 7 contacts the inner wall of the distributor 5, and then a pressure ring 6 is installed. There are threaded holes on the pressure ring 6. Screws 8 are used to pass through the annular fold 10 and the first and second openings of the sealing gasket 7 and are fixed in the threaded holes on the pressure ring 6 to fix the sealing gasket 7. The bottom of the feed pipe 3 is sealed, and a feed hole 4 is opened on the side, which is the discharge direction of the feed pipe 3. The feed can directly enter the liquid pool to reduce the generation of foam. At the same time, the drum body 1 and the distributor 5 rotate at high speed driven by the vertical shaft, so that a seal is generated between the sealing gasket 7 and the distributor 5, and the generated foam is difficult to turn over. The material enters the discs through the feed hole 2 of the distributor for separation, and the separated clear liquid is pumped out of the separator by the centripetal pump 9.

[0039] This separator can effectively improve the separation effect of materials that are prone to foaming, such as beer and milk; at the same time, it can meet the needs of disc separators for separating materials that are prone to foaming, such as wine and milk, to prevent the foam from carrying the fine particles of solid matter in the material upturned, which can effectively improve the separation effect.

[0040] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A feed pipe for a disc separator, characterized in that: The feed pipe (3) comprises a pipe body, an annular fold (10), a sealing gasket (7) and a mounting assembly. The pipe body is provided with an annular fold (10), and the sealing gasket (7) is mounted on the upper end face or the lower end face of the annular fold (10) through the mounting assembly.

2. A feed pipe for a disc separator according to claim 1, characterized in that: The bottom of the feed pipe (3) is sealed, and a feed hole (4) is provided on the side of the lower section of the feed pipe (3), and the feed hole (4) is the discharge direction of the feed pipe, and the feed hole (4) is located below the annular fold (10).

3. The feed pipe for a disc separator according to claim 1, characterized in that: The sealing gasket (7) is mounted on the lower end surface of the annular fold (10).

4. A feed pipe for a disc separator according to claim 3, characterized in that: The mounting assembly includes a pressure ring (6) and a screw (8), the pressure ring (6) is provided with a threaded hole, the annular folding edge (10) is provided with a first opening, the sealing gasket (7) is arranged on the lower end surface of the annular folding edge (10), the pressure ring (6) is provided on the lower end surface of the sealing gasket (7), the sealing gasket (7) is provided with a second opening, and the positions and sizes of the first opening, the second opening and the threaded hole are adapted to each other, and the screw (8) passes through the first opening and the second opening in sequence from top to bottom and is threadedly fixed in the threaded hole.

5. The feed pipe for a disc separator according to claim 1, characterized in that: The sealing gasket (7) is made of nylon wear-resistant material.

6. The feed pipe for a disc separator according to claim 1, characterized in that: The diameter of the sealing gasket (7) is greater than the diameter of the annular folded edge (10).

7. The feed pipe for a disc separator according to claim 4, characterized in that: The diameter of the pressure ring (6) is the same as the diameter of the annular fold (10).

8. A disc separator using the feed pipe according to any one of claims 1 to 7, characterized in that: It includes a motor (11), a frame (12), a transmission assembly (13), a drum system (14), and a centripetal pump (9); The motor (11) is connected to a transmission assembly (13), the transmission assembly (13) is connected to a drum system (14), and the drum system (14) is installed in a frame (12); The drum system (14) comprises a drum body (1) and a distributor (5), wherein the distributor (5) is installed in the drum body (1); The feed pipe (3) is fixed on the frame (12), the centripetal pump (9) is installed on the circumference of the middle section of the feed pipe (3), the lower section of the feed pipe (3) passes through the through hole on the distributor (5) and penetrates into the distributor (5), and the outer circumference of the sealing gasket (7) contacts the inner wall of the distributor (5).

Citation Information

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