Mounting jig and coating equipment
By designing the carrier and counterweight structure in the installation fixture, the pressure and impact problems of the coated probe on the target are solved, the target is protected and the processing quality is improved.
Patent Information
- Application Number
- CN202421921154.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the prior art, the coating probe is prone to damage to the target when the surface of the target material is uneven, and the pressure on the target material may be increased during the coating process.
A mounting fixture is designed, including a carrier, clamping assembly, support and counterweight block. Through the rotation of the carrier and the balance of the counterweight block, the pressure on the coated probe to the target material is reduced, and the impact force is reduced when raised to avoid damaging the target material.
It effectively avoids excessive pressure and impact of the coated probe on the target material, improves the quality of the target material, and reduces the risk of damage.
Smart Images

Figure CN223249738U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of target material processing, and particularly relates to a mounting fixture and coating equipment. Background Art
[0002] The rotating target material is usually a non-metallic material and needs to be bound to the back tube during the processing. The back tube is usually a metal material. In order to ensure the binding effect, the inner wall of the rotating target material and the outer wall of the back tube need to be metallized before binding. That is, a layer of the same metal material is attached to the outer wall of the rotating target material and the back tube, and then the cylinder and the back tube are connected to achieve intermolecular bonding, making the bonding stronger.
[0003] In existing technology, a brazing filler metal is typically melted and applied to the inner wall of a rotating target. An ultrasonic probe is then used to vibrate the filler metal, evenly adhering it to the rotating target. The applied probe exerts a certain amount of pressure on the target. However, when the target surface is uneven, the pressure between the applied probe and the target can increase. Furthermore, the constant impact of the probe on the target can easily damage the target. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a mounting fixture and a coating device which can avoid damage to a target material during the coating process of a coating probe.
[0005] The technical solution proposed by the utility model is:
[0006] A mounting fixture, comprising:
[0007] Mounting seat;
[0008] a bearing member rotatably connected to the mounting seat about a rotation axis;
[0009] A clamping assembly and a counterweight block are both arranged on the top of the carrier, and the clamping assembly and the counterweight block are respectively located on both sides of the rotation axis, and the clamping assembly is used to clamp the coating probe;
[0010] The support member is connected to the mounting seat and corresponds to the clamping assembly. During the rotation of the support member, the bottom of the support member can abut against the support member.
[0011] Furthermore, the mounting fixture further includes an adjusting member, which is connected to the mounting seat and corresponds to the counterweight block. During the rotation of the supporting member, the bottom of the supporting member can abut against the adjusting member.
[0012] Furthermore, the support member and the adjustment member are both movably connected to the mounting seat to adjust the rotation range of the bearing member.
[0013] Furthermore, the rotation axis extends in a horizontal direction, and both the support member and the adjustment member can move back and forth in a vertical direction.
[0014] Furthermore, the support member and the adjustment member are both threadedly connected to the mounting seat.
[0015] Furthermore, the supporting member includes a connecting portion and a first mounting portion and a second mounting portion, the connecting portion is rotatably connected to the mounting seat around the rotation axis, the first mounting portion and the second mounting portion are respectively connected to opposite sides of the connecting portion, the clamping assembly is arranged on the first mounting portion, the counterweight block is arranged on the second mounting portion, the support member can abut against the first mounting portion, and the second mounting portion can abut against the adjusting member during the rotation of the connecting portion.
[0016] Furthermore, the mounting fixture further includes a connecting shaft, which is rotatably connected to the mounting seat around the rotation axis, and the bottom of the supporting member is fixedly connected to the connecting shaft.
[0017] Furthermore, the clamping assembly includes a first clamp and a second clamp, the first clamp and the second clamp are arranged at intervals on the top of the carrier, and both the first clamp and the second clamp can clamp the coating probe.
[0018] Furthermore, the bearing member is provided with a bearing slot, the bearing slot is located on a side of the rotation axis away from the clamping assembly, and the counterweight block is arranged in the bearing slot;
[0019] When the supporting member rotates to a horizontal position, the counterweight block is located below the coating probe clamped by the clamping assembly in the vertical direction.
[0020] A coating device comprises the mounting fixture described above.
[0021] Using the above-mentioned mounting jig, the coating probe is clamped on the clamping assembly, and the carrier is supported on the support member under the action of the coating probe, so that the coating probe remains fixed relative to the mounting seat. A counterweight is placed on the carrier to balance the weight of the coating probe to reduce the pressure of the coating probe on the target material. At the same time, during the coating process, since the coating probe can rotate with the carrier, if the surface of the target material is uneven, the coating probe will tilt up under the action of the target material. In this way, it is possible to effectively avoid the coating probe from exerting excessive pressure on the target material, thereby avoiding the coating probe from damaging the target material. In addition, when the coating probe falls after tilting up, the setting of the counterweight can also reduce the impact force of the coating probe on the target material, further avoiding the coating probe from damaging the target material. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0023] Figure 1 A schematic diagram of the structure of the installation fixture and coating probe provided in one embodiment of the utility model;
[0024] Figure 2 for Figure 1 A partially enlarged schematic diagram of the structure shown;
[0025] Figure 3 for Figure 2 A schematic diagram of the structure shown from another angle.
[0026] Description of labels:
[0027] 100. Mounting fixture; 200. Coating probe; 110. Mounting seat; 120. Carrying member; 130. Clamping assembly; 140. Support member; 150. Connecting shaft; 160. Adjusting member; 121. Connecting portion; 122. First mounting portion; 123. Second mounting portion; 1231. Carrying slot; 131. First fixture; 132. Second fixture. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] On the one hand, the utility model provides a mounting fixture, such as Figure 1 As shown, the installation fixture 100 can install the coating probe 200 and can prevent the coating probe 200 from exerting excessive pressure on the target, thereby preventing the coating probe 200 from crushing the target.
[0031] like Figure 2 and Figure 3 As shown, the mounting fixture 100 includes a mounting base 110, a support 120, a clamping assembly 130, and a counterweight. The support 120 is rotatably connected to the mounting base 110 about a rotation axis. The clamping assembly 130 and the counterweight are both disposed on top of the support 120, on either side of the rotation axis. The clamping assembly 130 is used to clamp the coating probe 200.
[0032] It should be noted that when the coating probe 200 is clamped in the clamping assembly 130, the head of the coating probe 200 is close to the clamping assembly 130 and extends from the clamping assembly 130 away from the counterweight. The weight of the side of the carrier 120 where the clamping assembly 130 is located is greater than the weight of the side where the counterweight is located. This allows the coating probe 200 to press against the target material under the action of gravity, while the counterweight can balance the weight of the coating probe 200, preventing the coating probe 200 from exerting excessive pressure on the target material. It can also be confirmed that the rotation axis extends horizontally.
[0033] Furthermore, the mounting fixture 100 includes a support member 140, which is connected to the mounting base 110 and corresponds to the clamping assembly 130. During the rotation of the support member 120, the bottom of the support member 120 can abut against the support member 140. In this way, when the support member 120 rotates under the action of the coating probe 200, the bottom of the support member 120 can abut against the support member 140, thereby supporting the support member 120.
[0034] Using the above-mentioned mounting fixture 100, the coating probe 200 is clamped on the clamping assembly 130, and the carrier 120 is supported on the support 140 under the action of the coating probe 200, so that the coating probe 200 remains fixed relative to the mounting seat 110. A counterweight is placed on the carrier 120 to balance the weight of the coating probe 200 to reduce the pressure of the coating probe 200 on the target material. At the same time, during the coating process, since the coating probe 200 can rotate with the carrier 120, if the surface of the target material is uneven, the coating probe 200 will tilt up under the action of the target material. In this way, it is possible to effectively avoid the coating probe 200 from exerting excessive pressure on the target material, thereby preventing the coating probe 200 from damaging the target material.
[0035] In addition, when the coating probe 200 is tilted up and then falls down, the setting of the counterweight block can also reduce the impact force of the coating probe 200 on the target material, further preventing the coating probe 200 from damaging the target material.
[0036] In one embodiment, the mounting fixture 100 further includes a connecting shaft 150, which is rotatably connected to the mounting base 110 around a rotation axis, and the bottom of the carrier 120 is fixedly connected to the connecting shaft 150. Optionally, the bottom of the carrier 120 is connected to the connecting shaft 150 by welding.
[0037] In one embodiment, the mounting fixture 100 further includes an adjustment member 160, which is connected to the mounting base 110 and corresponds to the counterweight. During the rotation of the support member 120, the bottom of the support member 120 can abut against the adjustment member 160. In this way, the rotation range of the support member 120 can be limited by the support member 140 and the adjustment member 160.
[0038] It should be explained that when the coating probe 200 tilts up under the action of the target material, the tilting amplitude will not be particularly large, that is, the coating probe 200 will not usually tilt up to cause the supporting member 120 to abut against the adjusting member 160, and the supporting member 120 will not be able to continue to rotate, resulting in excessive pressure between the coating probe 200 and the target material.
[0039] In one embodiment, the mounting base 110 has an installation space, the connecting shaft 150 is rotatably disposed in the installation space, the support member 140 and the adjusting member 160 are both connected to the side of the mounting base 110 away from the installation space, and the top ends of the support member 140 and the adjusting member 160 extend into the installation space and are located on both sides of the connecting shaft 150. Figure 3 In the illustrated embodiment, the support member 140 and the adjustment member 160 are both connected to the bottom of the mounting base 110 .
[0040] In one embodiment, the support member 140 and the adjustment member 160 are both movably connected to the mounting base 110 to adjust the rotation range of the support member 120. Optionally, the support member 140 and the adjustment member 160 can both reciprocate in a vertical direction to adjust the height of the top ends of the support member 140 and the adjustment member 160, thereby adjusting the rotation range of the support member 120. Of course, in other embodiments, the support member 140 and the adjustment member 160 can also move in other directions, such as reciprocating in a direction tangential to the rotation direction of the support member 120, as long as the rotation range of the support member 120 can be adjusted.
[0041] As an example, the support member 140 and the adjustment member 160 are both threadedly connected to the mounting base 110. Optionally, the support member 140 and the adjustment member 160 are both jackscrews.
[0042] In one embodiment, the carrier 120 includes a connecting portion 121 and a first mounting portion 122 and a second mounting portion 123. The connecting portion 121 is rotatably connected to the mounting base 110 about a rotation axis, that is, connected to the connecting shaft 150. The first mounting portion 122 and the second mounting portion 123 are respectively connected to opposite sides of the connecting portion 121. The clamping assembly 130 is disposed on the first mounting portion 122, and the counterweight is disposed on the second mounting portion 123.
[0043] Specific to Figure 3 In the embodiment shown, the support member 140 corresponds to the first mounting portion 122, and the adjusting member 160 corresponds to the second mounting portion 123. During the rotation of the supporting member 120, the top end of the support member 140 can abut against the bottom end of the first mounting portion 122, and the top end of the adjusting member 160 can abut against the bottom end of the second mounting portion 123.
[0044] In one embodiment, the bearing member 120 defines a bearing slot 1231 . The bearing slot 1231 is located on a side of the rotation axis away from the clamping assembly 130 , ie, on the second mounting portion 123 . The counterweight is disposed in the bearing slot 1231 .
[0045] When the supporting member 120 rotates to the horizontal position, Figure 3 As shown, the counterweight is vertically located below the coating probe 200 clamped by the clamping assembly 130. It should be explained that the tail of the coating probe 200 extends at least to the second mounting portion 123. In order to prevent the counterweight from affecting the coating probe 200, a bearing slot 1231 is provided on the second mounting portion 123 to accommodate the counterweight.
[0046] Preferably, the bearing groove 1231 at least passes through the end of the second mounting portion 123 away from the connecting portion 121, that is, Figure 3 The right end of the second mounting portion 123 is located in the middle. It should be noted that there can be multiple counterweights. After the coating probe 200 is clamped in the clamping assembly 130, counterweights can be added or reduced according to actual needs. The opening of the bearing slot 1231 that passes through the end of the second mounting portion 123 allows the counterweights to pass through, thereby facilitating the addition or removal of counterweights.
[0047] In one embodiment, the clamping assembly 130 includes a first clamp 131 and a second clamp 132. The first clamp 131 and the second clamp 132 are arranged at intervals on the top of the carrier 120, and the first clamp 131 and the second clamp 132 can both clamp the coating probe 200 to ensure that the coating probe 200 is stably clamped and fixed on the carrier 120.
[0048] Specific to Figure 3 In the illustrated embodiment, the first clamp 131 and the second clamp 132 are spaced apart along the arrangement direction of the first mounting portion 122 , the connecting portion 121 and the second mounting portion 123 .
[0049] In one embodiment, the first clamp 131 and the second clamp 132 each include a fixed block and a clamping block. The fixed block is fixedly connected to the first mounting portion 122 and defines a first slot. The clamping block is detachably connected to the fixed block and defines a second slot. When the clamping block and the fixed block are connected, the first slot and the second slot communicate with each other to enclose a clamping groove for clamping the coating probe 200.
[0050] Furthermore, the clamp further comprises a locking member for locking and fixing the fixing block and the clamping block. Preferably, the first trough body and the second trough body are both arc-shaped, and the locking member is a bolt.
[0051] In summary, the installation fixture 100 provided by the present invention can realize the installation of the coating probe 200, and at the same time can reduce the pressure of the coating probe 200 on the target material, avoid crushing or damaging the target material, and improve the quality of the target material.
[0052] On the other hand, the present invention further provides a coating device, which includes a coating probe 200 and the mounting fixture 100 in the above embodiment.
[0053] It should be noted that, in actual application, the mounting base 110 is slidably disposed on the guide rail to move the coating probe 200 during the coating process.
[0054] In order to facilitate understanding of the technical solution of the present invention, the operation process of the coating equipment in the above embodiment is described here:
[0055] First, adjust the support member 140 and the adjustment member 160 according to actual needs, such as the initial position requirements and the tilting range requirements of the coating probe 200. Then, clamp the coating probe 200 to the clamping assembly 130. Then, add a counterweight according to the weight of the coating probe 200 to ensure that the pressure of the coating probe 200 on the target meets the requirements. Next, start the coating probe 200 and move the mounting base 110 along the guide rail during the coating process.
[0056] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mounting fixture, characterized in that: include: Mounting seat; a bearing member rotatably connected to the mounting seat about a rotation axis; A clamping assembly and a counterweight block are both arranged on the top of the carrier, and the clamping assembly and the counterweight block are respectively located on both sides of the rotation axis, and the clamping assembly is used to clamp the coating probe; The support member is connected to the mounting seat and corresponds to the clamping assembly. During the rotation of the support member, the bottom of the support member can abut against the support member.
2. The installation jig according to claim 1, characterized in that: The mounting fixture further includes an adjusting member, which is connected to the mounting seat and corresponds to the counterweight block. During the rotation of the supporting member, the bottom of the supporting member can abut against the adjusting member.
3. The installation jig according to claim 2, characterized in that: The supporting member and the adjusting member are both movably connected to the mounting seat to adjust the rotation range of the supporting member.
4. The installation jig according to claim 3, characterized in that: The rotation axis extends in a horizontal direction, and both the support member and the adjustment member can reciprocate in a vertical direction.
5. The installation jig according to claim 4, characterized in that: The supporting member and the adjusting member are both threadedly connected to the mounting seat.
6. The installation jig according to claim 2, characterized in that: The supporting member includes a connecting portion and a first mounting portion and a second mounting portion. The connecting portion is rotatably connected to the mounting seat around the rotation axis. The first mounting portion and the second mounting portion are respectively connected to opposite sides of the connecting portion. The clamping assembly is arranged on the first mounting portion, and the counterweight block is arranged on the second mounting portion. The support member can abut against the first mounting portion, and the second mounting portion can abut against the adjusting member during the rotation of the connecting portion.
7. The installation jig according to claim 1, characterized in that: The mounting fixture further includes a connecting shaft, which is rotatably connected to the mounting seat around the rotation axis, and the bottom of the supporting member is fixedly connected to the connecting shaft.
8. The installation jig according to claim 1, wherein: The clamping assembly includes a first clamp and a second clamp. The first clamp and the second clamp are arranged at intervals on the top of the carrier, and both the first clamp and the second clamp can clamp the coating probe.
9. The installation jig according to claim 1, characterized in that: The bearing member is provided with a bearing slot, the bearing slot is located on a side of the rotation axis away from the clamping assembly, and the counterweight block is arranged in the bearing slot; When the supporting member rotates to a horizontal position, the counterweight block is located below the coating probe clamped by the clamping assembly in the vertical direction.
10. A coating device, characterized in that: The invention comprises the installation jig according to any one of claims 1 to 9.