Automatic saw blade cleaning device for cutting of band sawing machine
By introducing a sedimentation box and filter net into the cutting device of the band saw machine, the problems of wastewater treatment and scraper wear are solved, and the recycling and cleaning efficiency of wastewater are improved.
Patent Information
- Application Number
- CN202421860762.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing band saw blade cleaning device has problems such as inconvenient wastewater treatment and recycling after cleaning and the wear of scraper strips affecting the cleaning quality.
An automatic cleaning device for cutting saw blades for band saw machines is designed, including a sedimentation box, filter mesh, cleaning brush, rotary spray pipe and backflush head to realize wastewater precipitation and recycling, and improve the cleaning efficiency of the filter mesh through threaded rods and cleaning motors.
The sedimentation and recycling of wastewater is realized, the filter is blocked, and the cleaning efficiency and the service life of the device are improved.
Smart Images

Figure CN223250004U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sawing machine cleaning, in particular to an automatic cleaning device for a saw blade used for cutting on a band sawing machine. Background Art
[0002] The automatic cleaning device for saw blades used in band saw cutting is an advanced industrial equipment designed to improve production efficiency and ensure the service life of saw blades. During the cutting process of the band saw machine, the saw blade will constantly contact the workpiece, generating a large amount of metal chips and coolant. These impurities will adhere to the saw blade, affecting the cutting effect and service life. The introduction of the automatic cleaning device can remove impurities on the saw blade in real time during the sawing process, ensuring that the saw blade always maintains the best working condition. This device is generally composed of a cleaning brush, a spray system and a control unit. During the sawing process, the cleaning brush rotates at high speed close to the surface of the saw blade, effectively removing metal chips and coolant on the saw blade; at the same time, the spray system will regularly spray special cleaning agents to help the cleaning brush better remove impurities. The entire cleaning process is automatically controlled by the control unit and is carried out synchronously with the sawing process. No manual intervention is required, which saves labor costs and improves production efficiency. The introduction of the automatic cleaning device for saw blades used in band saw cutting not only improves the sawing quality and efficiency, but also extends the service life of the saw blade and reduces production costs. It is one of the indispensable equipment in modern industrial production.
[0003] According to the search of China Utility Model Publication No.: CN207900370U, a band saw machine with a saw band dust removal scraper is disclosed. The scraper is used to scrape off water stains and sediment adhered to the saw band passing through the scraper along the inclined direction of the scraper. The scraper can simultaneously realize the two cleaning operations of spraying water and scraping water on the saw band. The device has a simple structure, is easy to use, and has a good cleaning effect.
[0004] However, there are some issues that need to be considered when implementing the above technical solutions: first, the wastewater after cleaning is inconvenient to be treated and recycled, resulting in waste; second, the sawing machine uses a scraper to clean water stains and debris adhering to the saw belt. Long-term use will cause the scraper rubber strip to wear and affect the cleaning quality. Utility Model Content
[0005] The purpose of the present invention is to provide an automatic cleaning device for a saw blade used for cutting on a band saw machine, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic cleaning device for a saw blade used for cutting on a band saw machine, comprising a base and a cleaning mechanism rotating seat, a controller is provided on the front of the base, a cleaning mechanism is provided on one side of the controller, a sedimentation box is provided inside the base, a hanging ring is provided on the top of the sedimentation box, a filter is provided on the right side of the sedimentation box, a first water pump is provided on the right side of the base, a recoil head is provided on the right side of the filter, and a cleaning brush is provided on the inside of the sedimentation box.
[0007] Preferably, the base and the top are provided with a guide groove, the guide groove corresponds to the position of the sedimentation box, the sedimentation box fits tightly with the base, the filter screen and the sedimentation box are snap-connected, and the hanging rings are provided in multiple groups.
[0008] Preferably, the top of the first water pump is connected to one end of a first connecting pipe, and the other end of the first connecting pipe is rotatably connected to a rotating spray pipe, and two groups of the rotating spray pipes are provided.
[0009] Preferably, a suction pipe is provided at the bottom of the base, a second water pump is connected above the suction pipe, the top of the second water pump is connected to one end of a second connecting pipe, the second connecting pipe is connected to a recoil head, and the recoil heads are provided in multiple groups, and the positions of the recoil heads and the filter screens correspond.
[0010] Preferably, a rotating motor is provided on the outer side of the rotating seat, and a rotating frame is provided on the inner side of the rotating seat. The rotating frame forms a rotating structure with the rotating seat through the rotating motor.
[0011] Preferably, a threaded rod is provided inside the rotating frame, one end of the threaded rod is connected to a moving motor, a limiting rod is provided on the right side of the threaded rod, a moving block is provided on the outside of the limiting rod, and the moving block forms a movable structure with the rotating frame through the threaded rod.
[0012] Preferably, a cleaning motor is connected above the moving block, the cleaning motor is connected to one end of a connecting rod, the other end of the connecting rod is connected to a cleaning brush, and the cleaning brush corresponds to the position of the filter.
[0013] Preferably, a limit card is provided on the inner side of the lifting ring, the limit card is rotatably connected to the base, and the limit card fits tightly with the sedimentation box.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model provides a sedimentation box and a filter screen, so that the cleaned waste water enters the sedimentation box for sedimentation, and the impurities are easy to be processed after being precipitated, and the waste water flows back to the base through the filter screen for recycling, which saves resources. After a period of use, a suction pipe, a second water pump, a second connecting pipe and a recoil head are provided. When the second water pump is operated, clean water is sprayed out from the recoil head through the second connecting pipe to clean the inside of the filter screen, so as to avoid clogging of the filter screen and affecting the use of the device. A threaded rod, a moving motor, a limiting rod, a moving block, a cleaning motor, a connecting rod and a cleaning brush are provided. The moving motor drives the threaded rod to rotate to move the moving block back and forth to clean the filter screen. At the same time, the cleaning motor drives the cleaning brush to rotate to brush off impurities attached to the surface of the filter screen, thereby improving the cleaning efficiency.
[0016] The utility model is provided with a first water pump, a first connecting pipe and a rotary spray pipe. When the first water pump works, clean water is sprayed out from the rotary spray pipe through the first connecting pipe to clean the saw blade. When the sedimentation box is taken or placed, the rotary spray pipe is rotated to the outside to avoid affecting the lifting of the sedimentation box. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model.
[0018] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0019] Figure 3 This is a schematic diagram of the cooperation of the suction pipe, the second water pump, the second connecting pipe and the recoil head of the utility model.
[0020] Figure 4 This is a schematic diagram of the coordination of the rotating seat, rotating motor, rotating frame, threaded rod, moving motor, limiting rod, moving block, cleaning motor, connecting rod and cleaning brush of the present invention.
[0021] In the figure: 1. base; 2. controller; 3. cleaning mechanism; 301. guide trough; 302. sedimentation box; 303. lifting ring; 304. filter screen; 305. first water pump; 306. first connecting pipe; 307. rotating spray pipe; 308. suction pipe; 309. second water pump; 310. second connecting pipe; 311. recoil head; 312. rotating seat; 313. rotating motor; 314. rotating frame; 315. threaded rod; 316. moving motor; 317. limiting rod; 318. moving block; 319. cleaning motor; 320. connecting rod; 321. cleaning brush; 322. limiting card. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1-4 The utility model provides an embodiment: an automatic cleaning device for a saw blade for cutting a band saw machine, comprising a base 1, a cleaning mechanism 3 and a rotating base 312. A controller 2 is provided on the front of the base 1, and a cleaning mechanism 3 is provided on one side of the controller 2. A sedimentation box 302 is provided inside the base 1, a hanging ring 303 is provided on the top of the sedimentation box 302, a filter screen 304 is provided on the right side of the sedimentation box 302, a first water pump 305 is provided on the right side of the base 1, a recoil head 311 is provided on the right side of the filter screen 304, and a cleaning brush 321 is provided on the inside of the sedimentation box 302.
[0027] Specifically, a guide groove 301 is provided on the top of the base 1, and the guide groove 301 corresponds to the position of the sedimentation box 302. The sedimentation box 302 fits tightly with the base 1, the filter screen 304 is snap-connected with the sedimentation box 302, and multiple groups of hanging rings 303 are provided. The cleaned wastewater enters the sedimentation box 302 for sedimentation, and the impurities are easy to handle after sedimentation. The wastewater flows back to the base 1 through the filter screen 304 for recycling, saving resources. After use for a period of time, the sedimentation box 302 is taken out through the hanging ring 303 to clean the impurities.
[0028] Specifically, the top of the first water pump 305 is connected to one end of the first connecting pipe 306, and the other end of the first connecting pipe 306 is rotatably connected to the rotating spray pipe 307. Two groups of rotating spray pipes 307 are provided. When the first water pump 305 works, clean water is sprayed out from the rotating spray pipe 307 through the first connecting pipe 306 to clean the saw blade. When taking and placing the sedimentation box 302, the rotating spray pipe 307 is rotated to the outside to avoid affecting the lifting of the sedimentation box 302.
[0029] Specifically, a suction pipe 308 is provided at the bottom of the base 1, and a second water pump 309 is connected to the top of the suction pipe 308. The top of the second water pump 309 is connected to one end of the second connecting pipe 310, and the second connecting pipe 310 is connected to the recoil head 311. There are multiple groups of recoil heads 311, and the positions of the recoil heads 311 and the filter screen 304 correspond. When the second water pump 309 works, clean water is sprayed out from the recoil head 311 through the second connecting pipe 310 to clean the inside of the filter screen 304 to prevent the filter screen 304 from being blocked and affecting the use of the device.
[0030] Specifically, a rotating motor 313 is provided on the outside of the rotating seat 312, and a rotating frame 314 is provided on the inside of the rotating seat 312. The rotating frame 314 forms a rotating structure with the rotating seat 312 through the rotating motor 313. When the rotating motor 313 works, it drives the rotating frame 314 to avoid affecting the lifting of the sedimentation box 302.
[0031] Specifically, a threaded rod 315 is provided inside the rotating frame 314, one end of the threaded rod 315 is connected to a moving motor 316, a limiting rod 317 is provided on the right side of the threaded rod 315, and a moving block 318 is provided on the outside of the limiting rod 317. The moving block 318 forms a movable structure with the rotating frame 314 through the threaded rod 315. The moving motor 316 drives the threaded rod 315 to rotate so that the moving block 318 moves back and forth to clean the filter 304.
[0032] Specifically, a cleaning motor 319 is connected to the top of the moving block 318, and the cleaning motor 319 is connected to one end of the connecting rod 320. The other end of the connecting rod 320 is connected to a cleaning brush 321. The cleaning brush 321 corresponds to the position of the filter 304. When the cleaning motor 319 works, it drives the cleaning brush 321 to rotate, brushing off impurities attached to the surface of the filter 304, thereby improving the cleaning efficiency.
[0033] Specifically, a limit card 322 is set on the inner side of the hanging ring 303. The limit card 322 is rotatably connected to the base 1. The limit card 322 fits tightly with the sedimentation box 302. The limit card 322 clamps the sedimentation box 302 to prevent it from shaking and floating during use, causing impurities to enter the base 1. When disassembling and assembling the sedimentation box 302, just rotate the limit card 322 to loosen it.
[0034] Working principle: First, the first water pump 305 works, and clean water is sprayed out from the rotating spray pipe 307 through the first connecting pipe 306 to clean the saw blade. Then, the cleaned waste water enters the sedimentation tank 302 for sedimentation. After the impurities are precipitated, it is easy to handle. The waste water flows back to the base 1 through the filter 304 for recycling, saving resources. After a period of use, the moving motor 316 drives the threaded rod 315 to rotate and the moving block 318 moves back and forth to clean the filter 304. At the same time, the cleaning motor 319 works to drive the cleaning brush 321 to rotate, and the impurities attached to the filter 304 are removed. The impurities on the surface are brushed off to improve the cleaning efficiency. At the same time, the second water pump 309 works to spray clean water from the recoil head 311 through the second connecting pipe 310 to clean the inside of the filter 304 to prevent the filter 304 from being blocked and affecting the use of the device. When a certain amount of impurities accumulates in the sedimentation box 302, the rotating limit card 322 releases the sedimentation box 302, and then the rotating spray pipe 307 is rotated to the outside. At the same time, the rotating motor 313 works to drive the rotating frame 314 to avoid affecting the hoisting of the sedimentation box 302. The sedimentation box 302 is taken out through the lifting ring 303 to clean the impurities.
[0035] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.
Claims
1. An automatic cleaning device for a saw blade used in a band sawing machine, comprising a base (1), a cleaning mechanism (3) and a rotating base (312), characterized in that: A controller (2) is provided on the front of the base (1). A cleaning mechanism (3) is provided on one side of the controller (2), and a cleaning mechanism (3) is provided inside the base (1). Sedimentation box (302), the top of which is provided with a hanging ring (303), A filter screen (304) is provided on the right side of (302), and a first water pump is provided on the right side of the base (1). (305), a recoil head (311) is provided on the right side of the filter screen (304), and the sedimentation box (302) A cleaning brush (321) is provided on the inner side of the housing.
2. The automatic cleaning device for a band saw blade according to claim 1, characterized in that: The base (1) and the top are provided with a guide groove (301), and the guide groove (301) and The sedimentation box (302) is in a corresponding position, and the sedimentation box (302) is tightly fitted with the base (1). The filter screen (304) and the sedimentation box (302) are snap-connected, and the hanging rings (303) are provided in multiple groups.
3. The automatic cleaning device for a band saw blade according to claim 1, characterized in that: The top of the first water pump (305) is connected to one end of the first connecting pipe (306). The other end of a connecting pipe (306) is rotatably connected to a rotating spray pipe (307), wherein the rotating spray pipe (307) Set up two groups.
4. The automatic cleaning device for a band saw blade according to claim 1, characterized in that: The bottom of the base (1) is provided with a suction pipe (308), the upper end of the suction pipe (308) A second water pump (309) is connected to the top of the second water pump (309) and the second connecting pipe (310). One end is connected, the second connecting pipe (310) is connected to the recoil head (311), and the recoil head (311) Multiple groups are provided, and the positions of the recoil heads (311) and the filter screens (304) correspond to each other.
5. The automatic cleaning device for a band saw blade according to claim 1, characterized in that: A rotating motor (313) is provided on the outside of the rotating seat (312). A rotating frame (314) is provided on the inner side of the rotating frame (314), and the rotating frame (314) is connected to the rotating motor (313) The swivel seat (312) constitutes a rotating structure.
6. The automatic cleaning device for a band saw blade according to claim 5, characterized in that: A threaded rod (315) is provided inside the rotating frame (314), and the threaded rod (315) One end of the threaded rod (315) is connected to a moving motor (316), and a limiting rod (317) is provided on the right side of the threaded rod (315). A moving block (318) is provided on the outside of the limiting rod (317), and the moving block (318) is screwed The threaded rod (315) and the rotating frame (314) form a movable structure.
7. The automatic cleaning device for a band saw blade according to claim 6, characterized in that: A cleaning motor (319) is connected above the moving block (318). The cleaning motor (319) Connected to one end of a connecting rod (320), the other end of the connecting rod (320) is connected to a cleaning brush (321), The cleaning brush (321) corresponds to the position of the filter screen (304).
8. The automatic cleaning device for a band saw blade according to claim 1, characterized in that: A limit card (322) is provided on the inner side of the lifting ring (303), and the limit card (322) is connected to The base (1) is rotatably connected, and the limit card (322) is tightly fitted with the sedimentation box (302).
Citation Information
Patent Citations
Band saw (ing) machine with saw band elimination dirt scraper blade
CN207900370U