Ultrasonic removing device for oxide skin of stainless steel bar
By designing a stainless steel bar oxide scale ultrasonic removal device, using ultrasonic vibration and environmentally friendly cleaning liquid combined with filter components, the problems of low scale removal efficiency and environmental pollution are solved, and efficient and environmentally friendly scale removal effect is achieved.
Patent Information
- Application Number
- CN202421764149.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The prior art is inefficient and has severe environmental pollution when removing stainless steel scales, especially chemical methods take a long time and produce nitrogen oxides.
A stainless steel bar oxide scale ultrasonic removal device is designed, including a processing tank, an ultrasonic cleaner and a filter assembly. It uses ultrasonic vibration and environmentally friendly metal rust removal cleaning liquid to filter impurities through the non-woven fabric in the filter assembly, and sets up an overflow tank to recover the cleaning liquid to form a U-shaped tank to save the cleaning liquid.
It achieves efficient removal of oxide scale, reduces environmental pollution, improves treatment efficiency, and reduces the cost of cleaning liquid use.
Smart Images

Figure CN223250077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal surface treatment equipment, in particular to an ultrasonic scale removal device for stainless steel strips. Background Art
[0002] Oxide scale is a corrosion product formed when steel undergoes oxidation at high temperatures. It is composed of ferrous oxide, ferroferric oxide, and ferric oxide. Oxide scale is brittle and inelastic, and easily cracks and breaks off under mechanical and thermal processing.
[0003] The production of oxide scale not only causes a large amount of steel loss, but also leads to many adverse consequences, mainly including: 1. Oxide scale makes the surface of forgings rough. If the oxide scale is pressed into the forgings during forging, it will seriously become scrap; 2. Removal of oxide scale requires some additional auxiliary processes and equipment; 3. Oxide scale has a high hardness, which not only increases the consumption of deformation energy during forging, but also accelerates the wear of the forging die and reduces its service life.
[0004] To improve the machining quality of workpieces, it is necessary to remove the oxide scale on the surface. Currently, the following methods are mainly used to remove the oxide scale on stainless steel at home and abroad: 1. Physical and mechanical methods, which mainly use dynamic forces to cause friction between the medium and the stainless steel surface. This method has a simple process but low processing efficiency. 2. Chemical methods, which mainly use pickling to produce a chemical reaction with the stainless steel surface. This method is time-consuming and produces a large amount of nitrogen oxides, which is very harmful to the environment.
[0005] In recent years, attention has shifted to electrolysis as a descaling method. Following electrolysis, ultrasonic waves are combined with environmentally friendly metal descaling cleaning fluids to achieve high treatment efficiency while minimizing environmental pollution. Ultrasonic rust removal relies on wave vibrations to remove impurities from the metal surface of the workpiece being derusted and descaled. However, the accumulation of impurities in the treatment tank can affect the cleaning fluid's efficiency in descaling and rust removal. Utility Model Content
[0006] The technical problem to be solved by the utility model is to provide an ultrasonic device for removing oxide scale from stainless steel strips which can improve the efficiency of oxide scale removal.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: an ultrasonic scale removal device for stainless steel strips, comprising a treatment tank, an ultrasonic cleaner and a filter assembly;
[0008] A metal rust removal cleaning liquid is provided in the treatment tank, and an ultrasonic generator is provided on the side wall of the treatment tank;
[0009] The filtering assembly includes a circulation pipeline, a circulation pump and a filtering tank;
[0010] The circulation pipeline includes an outflow pipeline and a return pipeline; the outflow pipeline is provided with a circulation pump, one end of the outflow pipeline is connected to the bottom surface of the treatment tank, and the water outlet end of the outflow pipeline is connected to the filter tank; one end of the return pipeline is connected to the bottom surface of the filter tank and the other end is connected to the treatment tank;
[0011] The filter pool includes a filter rod and an outlet pipe; the water inlet end of the outlet pipe protrudes from the bottom surface of the filter pool, and the water outlet end of the outlet pipe passes through the bottom wall of the filter pool and is connected to the return pipe; the filter rod includes a hollow frustum-shaped filter cartridge, and the side wall of the filter cartridge is provided with water flow holes; the side surface of the filter cartridge is covered with non-woven fabric; the lower end of the filter cartridge is provided with an opening and is sleeved on the outside of the water inlet end of the outlet pipe.
[0012] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, three water outlet pipes are provided, and a filter rod is sleeved on each water outlet pipe.
[0013] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, the pore size of the non-woven fabric is 200-300 meshes.
[0014] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, the height of the bottom surface of the filter tank is higher than the height of the treatment tank.
[0015] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, an overflow groove is provided at the edge of the treatment tank, and the overflow groove is connected to the outflow pipe through a pipe.
[0016] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, the radial cross-section of the treatment tank is U-shaped.
[0017] The beneficial effects of the present invention are as follows: the ultrasonic scale removal device for stainless steel bars is used to quickly remove rust and scale from stainless steel bars through the combined action of chemical etching with a rust removal solution and ultrasonic vibration. The present invention forms a filter rod by wrapping a non-woven fabric around a filter cartridge. The filter rod filters solid impurities from the cleaning liquid. The filter rod has a simple structure, low cost, and is easily replaced after a filtration cycle. The filter assembly is designed for the use scenario of this application, meeting the filtration requirements of this application while being low-cost and cost-effective. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of an ultrasonic scale removal device for stainless steel strips in a specific embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the installation of the filter rod portion of the ultrasonic descaling device for stainless steel strips in a specific embodiment of the present invention;
[0020] Figure 3 This is a schematic structural diagram of an ultrasonic scale removal device for stainless steel strips in a specific embodiment of the present invention;
[0021] Description of labels:
[0022] 1. Treatment tank; 11. Overflow tank; 2. Ultrasonic cleaner; 3. Circulation pipe; 4. Circulation pump;
[0023] 5. Filter tank; 51. Outlet pipe; 52. Filter cartridge; 53. Non-woven fabric. DETAILED DESCRIPTION
[0024] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following description is given in conjunction with the embodiments and the accompanying drawings.
[0025] Please refer to Figures 1 to 3 , an ultrasonic descaling device for stainless steel strips, comprising a treatment tank 1, an ultrasonic cleaner 2 and a filter assembly;
[0026] The treatment tank 1 is provided with a metal rust removal cleaning liquid, and the side wall of the treatment tank 1 is provided with an ultrasonic generator;
[0027] The filtering assembly includes a circulation pipe 3, a circulation pump 4 and a filtering tank 5;
[0028] The circulation pipe 3 includes an outflow pipe and a return pipe; a circulation pump 4 is provided on the outflow pipe, one end of the outflow pipe is connected to the bottom surface of the treatment tank 1, and the water outlet end of the outflow pipe is connected to the filter tank 5; one end of the return pipe is connected to the bottom surface of the filter tank 5, and the other end is connected to the treatment tank 1;
[0029] The filter pool 5 includes a filter rod and an outlet pipe 51; the water inlet end of the outlet pipe 51 protrudes from the bottom surface of the filter pool 5, and the water outlet end of the outlet pipe 51 passes through the bottom wall of the filter pool 5 and is connected to the return pipe; the filter rod includes a hollow frustum-shaped filter cartridge 52, and the side wall of the filter cartridge 52 is provided with water flow holes; the side surface of the filter cartridge 52 is covered with non-woven fabric 53; the lower end of the filter cartridge 52 is provided with an opening and is sleeved on the outside of the water inlet end of the outlet pipe 51.
[0030] The beneficial effects of the present invention are as follows: the ultrasonic scale removal device for stainless steel bars of the present invention is used to quickly remove rust and scale from stainless steel bars under the combined action of chemical etching with a rust removal solution and ultrasonic vibration. The present invention forms a filter rod by wrapping a non-woven fabric 53 around a filter cartridge 52 to filter solid impurities in the cleaning liquid. The filter rod has a simple structure, low cost, and is easy to replace after a filtration cycle. The filter assembly of the present invention is designed for the use scenario of the present application, and while meeting the filtration requirements of the present application, it is low cost and highly cost-effective.
[0031] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, three water outlet pipes 51 are provided, and a filter rod is sleeved on each water outlet pipe 51 .
[0032] As can be seen from the above description, the provision of three water outlet pipes 51 and three filter rods improves the filtering efficiency.
[0033] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, the pore size of the non-woven fabric 53 is 200-300 meshes.
[0034] As can be seen from the above description, setting the size of the above-mentioned aperture can improve the filtration efficiency while filtering impurities to the maximum extent.
[0035] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, the bottom surface of the filter tank 5 is higher than the height of the treatment tank 1 .
[0036] As can be seen from the above description, the above arrangement creates a height difference between the filter tank 5 and the treatment super, utilizing gravity to promote filtration.
[0037] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, an overflow groove 11 is provided at the edge of the treatment tank 1, and the overflow groove 11 is connected to the outflow pipe through a pipe.
[0038] As can be seen from the above description, the metal rust removal cleaning liquid is prone to foaming and overflowing under the action of ultrasonic waves. The overflow tank 11 is provided so that the liquid can be recycled and the environment can be kept clean.
[0039] Furthermore, in the above-mentioned ultrasonic scale removal device for stainless steel strips, the radial cross-section of the treatment tank 1 is U-shaped.
[0040] From the above description, it can be seen that the radial cross-section of the treatment tank 1 is U-shaped, which is convenient for the outflow pipe to absorb the bottom metal rust removal cleaning liquid with many impurities. The stainless steel bar is also similar to a cylinder. The U-shaped treatment tank 1 saves the amount of metal rust removal cleaning liquid on the basis of accommodating the stainless steel bar.
[0041] Example 1:
[0042] like Figures 1 to 3 As shown, an ultrasonic scale removal device for stainless steel strips of this embodiment includes a treatment tank 1, an ultrasonic cleaner 2 and a filter assembly;
[0043] The treatment tank 1 is provided with a metal rust removal cleaning liquid, and the side wall of the treatment tank 1 is provided with an ultrasonic generator;
[0044] The filtering assembly includes a circulation pipe 3, a circulation pump 4 and a filtering tank 5;
[0045] The circulation pipe 3 includes an outflow pipe and a return pipe; a circulation pump 4 is provided on the outflow pipe, one end of the outflow pipe is connected to the bottom surface of the treatment tank 1, and the water outlet end of the outflow pipe is connected to the filter tank 5; one end of the return pipe is connected to the bottom surface of the filter tank 5, and the other end is connected to the treatment tank 1;
[0046] The filter tank 5 includes a filter rod and an outlet pipe 51. The inlet end of the outlet pipe 51 protrudes from the bottom surface of the filter tank 5, and the outlet end of the outlet pipe 51 passes through the bottom wall of the filter tank 5 and connects to the return pipe. The filter rod includes a hollow, frustoconical filter cartridge 52 with water flow holes on its sidewall. The side of the filter cartridge 52 is covered with a non-woven fabric 53. The lower end of the filter cartridge 52 has an opening and is inserted into the outer side of the inlet end of the outlet pipe 51. There are three outlet pipes 51, each of which is inserted into a filter rod. The pore size of the non-woven fabric 53 is 200-300 mesh.
[0047] The edge of the treatment tank 1 is provided with an overflow groove 11, and the overflow groove 11 is connected to the outflow pipe through a pipe. The radial cross section of the treatment tank 1 is U-shaped.
[0048] Environmentally friendly metal rust removal liquid is placed in the treatment tank;
[0049] The rolled stainless steel bars are placed in the treatment tank, where they are quickly rusted by the combined action of chemical etching with rust removal liquid and ultrasonic vibration.
[0050] Turn on the circulation pump, and the environmentally friendly metal rust removal liquid in the treatment tank flows into the filter tank, is filtered by the non-woven fabric on the filter cartridge, and then flows back to the treatment tank; the solid impurities in the cleaning liquid in the treatment tank are filtered out;
[0051] After a period of filtration, the filtration efficiency of the filter rod decreases. Pick up the filter rod and use another unused filter rod to directly insert it into the water outlet pipe (the frustum-shaped filter cartridge is convenient for interference fit). The filter rod can be replaced. The replacement of the filter rod is simple and fast.
[0052] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. An ultrasonic descaling device for stainless steel strips, characterized in that: Includes treatment tank, ultrasonic cleaner and filtration assembly; A metal rust removal cleaning liquid is provided in the treatment tank, and an ultrasonic generator is provided on the side wall of the treatment tank; The filtering assembly includes a circulation pipeline, a circulation pump and a filtering tank; The circulation pipeline includes an outflow pipeline and a return pipeline; the outflow pipeline is provided with a circulation pump, one end of the outflow pipeline is connected to the bottom surface of the treatment tank, and the water outlet end of the outflow pipeline is connected to the filter tank; one end of the return pipeline is connected to the bottom surface of the filter tank and the other end is connected to the treatment tank; The filter pool includes a filter rod and an outlet pipe; the water inlet end of the outlet pipe protrudes from the bottom surface of the filter pool, and the water outlet end of the outlet pipe passes through the bottom wall of the filter pool and is connected to the return pipe; the filter rod includes a hollow frustum-shaped filter cartridge, and the side wall of the filter cartridge is provided with water flow holes; the side surface of the filter cartridge is covered with non-woven fabric; the lower end of the filter cartridge is provided with an opening and is sleeved on the water inlet end of the outlet pipe.
2. The ultrasonic descaling device for stainless steel strips according to claim 1, characterized in that: There are three water outlet pipes, and each water outlet pipe is sleeved with a filter rod.
3. The ultrasonic descaling device for stainless steel strips according to claim 1, characterized in that: The pore size of the non-woven fabric is 200-300 meshes.
4. The ultrasonic descaling device for stainless steel strips according to claim 1, characterized in that: The bottom surface of the filtering pool is higher than the processing tank.
5. The ultrasonic descaling device for stainless steel strips according to claim 1, characterized in that: An overflow groove is provided at the edge of the processing tank, and the overflow groove is connected to the outflow pipe through a pipe.
6. The ultrasonic descaling device for stainless steel strips according to claim 1, characterized in that: The radial cross section of the processing tank is U-shaped.