Ultrasonic cleaning equipment
By introducing a separation device and a switching transfer mechanism into the ultrasonic cleaning equipment, the long classification time problem caused by confusion of workpieces of multiple varieties is solved, and the efficiency of workpiece classification is improved.
Patent Information
- Application Number
- CN202422366328.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
When existing ultrasonic cleaning equipment cleans multiple types of workpieces, the confusion of workpieces leads to long classification time and low efficiency.
Using a partition device and a switching transfer mechanism, the cleaning tank is divided into multiple workpiece placement areas through the partition block, and the classification efficiency of the workpiece is improved through the connection mechanism and the switching transfer mechanism.
It reduces the operator's classification time for cleaning and complete workpieces and improves the overall cleaning efficiency.
Smart Images

Figure CN223250084U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cleaning equipment, and in particular to an ultrasonic cleaning equipment. Background Art
[0002] Ultrasonic cleaning technology has been widely used in the field of industrial cleaning, especially for the cleaning of precision parts.
[0003] Currently, an ultrasonic cleaning device includes a main body with an ultrasonic generator disposed at the bottom of the main body; a cleaning tank is provided on the main body for placing the workpiece. The workpiece to be cleaned is placed in the cleaning tank, and then the ultrasonic generator is activated, and the liquid in the cleaning tank cleans the workpiece.
[0004] When multiple types of workpieces are placed together in a cleaning tank and cleaned, they will be mixed together; the operator needs to spend more time to sort the cleaned workpieces, which makes the overall time longer and leads to lower efficiency. Utility Model Content
[0005] In order to improve efficiency, the present application provides an ultrasonic cleaning device.
[0006] This application provides an ultrasonic cleaning device that adopts the following technical solution:
[0007] An ultrasonic cleaning device includes a main body and an ultrasonic generator, wherein a cleaning tank is provided on the main body; the ultrasonic generator is arranged on the main body; and further includes a separating device, wherein the separating device includes a separating block and a connecting mechanism, wherein a plurality of separating blocks are provided, each of the separating blocks is arranged on the main body via the connecting mechanism, and all the separating blocks are located in the cleaning tank.
[0008] By adopting the above technical solution, the dividing blocks are connected to the main body through a connecting mechanism, and an appropriate number of dividing blocks can be selected according to needs. Multiple dividing blocks divide the cleaning tank into multiple workpiece placement areas; then different types of workpieces are placed in different placement areas; then the ultrasonic generator is started, and the liquid in the cleaning tank will clean the workpieces; after the cleaning is completed, the operator takes the workpieces located in different placement areas, which can reduce the classification time; therefore, the set dividing device can reduce the time for the operator to classify the cleaned workpieces, thereby improving efficiency.
[0009] Optionally, a switching transfer mechanism is further included, which includes a placement frame and a handle. The placement frame is located in the cleaning tank, the partition block is connected to the placement frame through the connecting mechanism, and a plurality of first through holes are formed on the placement frame; the handle is arranged on the placement frame.
[0010] By adopting the above technical solution, the partition block divides the placement frame into multiple placement areas, and different types of workpieces are placed in different placement areas, and then the placement frame is placed in the cleaning tank; when the workpiece located in the cleaning tank is being cleaned, another placement frame with a partition block is prepared, and then the workpiece that needs to be cleaned later is placed in the placement frame; when the workpiece located in the cleaning tank is cleaned, the placement frame containing the cleaned workpiece is taken out of the cleaning tank, and then the placement frame containing the workpiece that needs to be cleaned is placed in the cleaning tank; when there are workpieces to be cleaned in the cleaning tank, the operator can take the cleaned workpieces out of different placement areas; therefore, the switching transfer mechanism set up can improve efficiency.
[0011] Optionally, the connecting mechanism includes a first connecting block, a second connecting block, a third connecting block and a connecting assembly, the first connecting block is connected to the partition block, the second connecting block is arranged on the first connecting block and abuts against the outer wall of the placement frame; the third connecting block is arranged on the first connecting block and abuts against the inner wall of the placement frame; the connecting assembly connects the second connecting block, the third connecting block and the placement frame.
[0012] By adopting the above technical solution, when connecting the separator block to the placement frame, the first connecting block on the separator block is first made to contact the placement frame, the second connecting block is made to contact the outer wall of the placement frame, and the third connecting block is made to contact the inner wall of the placement frame; then the second connecting block and the third connecting block are connected to the placement frame using a connecting assembly, thereby achieving the installation of the separator block on the placement frame.
[0013] Optionally, the connecting assembly includes a connecting bolt and a connecting nut, a second through hole is provided on the second connecting block, a third through hole is provided on the third connecting block, and the end of the connecting bolt away from its own nut passes through the second through hole, one of the first through holes and the third through hole; the connecting nut is threadedly connected to the connecting bolt, and the second connecting block and the third connecting block are located between the connecting bolt's own nut and the connecting nut.
[0014] By adopting the above technical solution, after the second connecting block contacts the outer wall of the placement frame and the third connecting block contacts the inner wall of the placement frame, the end of the connecting bolt away from its own nut is passed through the second through hole, one of the first through holes and the third through hole in sequence, and then the connecting nut is threadedly connected to the connecting bolt passing through the third through hole; the provided connecting assembly structure is simple and easy to operate.
[0015] Optionally, a limiting mechanism is provided on the main body, and the limiting mechanism includes a limiting block and an adjustment component. The limiting block is provided on the main body, and the adjustment component is provided on the main body and connected to the limiting block.
[0016] By adopting the above technical solution, when the placement frame is located in the cleaning tank, the limiting block is driven to move by the adjustment component, so that the limiting block contacts the placement frame located in the cleaning tank, thereby improving the stability of the placement frame in the main body.
[0017] Optionally, there are two limiting blocks, and the adjustment assembly includes an adjustment block, a bidirectional screw and an adjustment motor, and each limiting block is provided with the adjustment block; the two ends of the bidirectional screw are respectively threadedly connected to the two adjustment blocks; the adjustment motor is arranged on the main body and the output shaft is connected to the bidirectional screw.
[0018] By adopting the above technical solution, the adjustment motor is started, and the output shaft of the adjustment motor drives the bidirectional screw to rotate, and the bidirectional screw drives the two adjustment blocks to move toward or away from each other, and the two adjustment blocks will drive the two limiting blocks to move toward each other.
[0019] Optionally, a lifting mechanism is provided on the main body, and the lifting mechanism includes a lifting block and a lifting assembly. The lifting block and the lifting assembly are slidingly arranged in the cleaning tank, a fourth through hole is opened on the lifting block, and the placement frame is in contact with the lifting block; the lifting assembly is arranged on the main body and connected to the lifting block.
[0020] By adopting the above technical solution, when the placement frame is located in the cleaning tank, it will conflict with the lifting block located at the back of the cleaning tank; when the workpiece in the placement frame is cleaned, the lifting component is started, the lifting component drives the lifting block to move, and the lifting block drives the placement frame to move, making it easier for the operator to transfer the placement frame.
[0021] Optionally, the lifting assembly includes a lifting motor and a lifting screw, the lifting motor is arranged on the main body, the lifting screw is connected to the output shaft of the lifting motor, and the lifting screw passes through the lifting block and is threadedly connected to the lifting block.
[0022] By adopting the above technical solution, the lifting motor is started, the output shaft of the lifting motor drives the lifting screw to rotate, and the lifting screw drives the lifting block to move.
[0023] Optionally, a covering mechanism is provided on the main body, and the covering mechanism includes a covering sealing block and an adjusting assembly. The covering sealing block is provided on the main body through the adjusting assembly, and the covering sealing block covers the cleaning tank.
[0024] By adopting the above technical solution, when the placement frame containing the workpiece is located in the cleaning tank, the adjustment component is started, and the adjustment component drives the covering sealing block to move, so that the covering sealing block covers the cleaning tank, reducing the leakage of pollutants during the cleaning process.
[0025] Optionally, the adjustment assembly includes a lifting cylinder, an adjustment block, a rotating shaft and a rotating motor, the cylinder body of the lifting cylinder is fixed on the main body, and the adjustment block is arranged on the piston rod of the lifting cylinder; the rotating shaft is rotatably arranged on the adjustment block, and the covering sealing block is arranged on the rotating shaft; the rotating motor is arranged on the adjustment block and the output shaft is connected to the rotating shaft.
[0026] By adopting the above technical solution, the lifting cylinder is started, and the piston rod of the lifting cylinder drives the adjusting block, and the rotating shaft on the block drives the covering sealing block to move, so that the covering sealing block no longer covers the cleaning tank; then the rotating motor is started, and the output shaft of the rotating motor drives the rotating shaft to rotate, and the rotating shaft drives the covering sealing block to rotate.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. The set separation device can reduce the time for operators to classify the cleaned workpieces, thereby improving efficiency;
[0029] 2. The switching transfer mechanism is set up to improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic structural diagram of an ultrasonic cleaning device in an embodiment of the present application;
[0031] Figure 2 This is a schematic structural diagram of a separation device in an embodiment of the present application;
[0032] Figure 3 This is a structural diagram of the lifting mechanism in the embodiment of the present application;
[0033] Figure 4 Schematic diagram of the structure of the connection component in the embodiment of the present application.
[0034] : Figure numerals: 1. Main body; 11. Cleaning tank; 12. Slide; 2. Partitioning device; 21. Partitioning block; 211. Connecting hole; 3. Connecting mechanism; 31. First connecting block; 32. Second connecting block; 33. Third connecting block; 34. Connecting assembly; 341. Connecting bolt; 342. Connecting nut; 4. Switching transfer mechanism; 41. Placement frame; 411. First through hole; 42. Handle; 5. Limiting mechanism; 51. Limiting block; 52. Adjusting assembly; 521. Adjusting block; 522. Bidirectional screw; 523. Adjusting motor; 6. Lifting and lifting mechanism; 61. Lifting block; 611. Fourth through hole; 62. Lifting assembly; 621. Lifting motor; 622. Lifting screw; 63. Slider; 7. Covering mechanism; 71. Covering sealing block; 72. Adjusting assembly; 721. Lifting cylinder; 722. Adjusting block; 723. Rotating shaft; 724. Rotating motor. DETAILED DESCRIPTION
[0035] The following is combined with Figure 1-4 This application is described in further detail.
[0036] The embodiment of the present application discloses an ultrasonic cleaning device.
[0037] refer to Figure 1 and Figure 2 An ultrasonic cleaning device includes a main body 1 having a cleaning tank 11 formed therein and an ultrasonic generator disposed at the bottom thereof; a partition 2 disposed within the cleaning tank 11; and a covering mechanism 7 disposed on the main body 1 to cover the cleaning tank 11. In this embodiment, the ultrasonic generator is capable of generating ultrasonic waves at two frequencies: 28 kHz and 40 kHz.
[0038] refer to Figure 1 and Figure 2 The covering mechanism 7 includes an adjusting component 72, and the adjusting component 72 includes a lifting cylinder 721. The cylinder body of the lifting cylinder 721 is fixed on the outer wall of the main body 1. The piston rod of the lifting cylinder 721 is connected to an adjusting block 722. The adjusting block 722 is rotatably connected to a rotating shaft 723. The rotating shaft 723 is fixedly connected to a covering sealing block 71. The covering sealing block 71 can cover the cleaning tank 11 and seal the cleaning tank 11; the adjusting block 722 is fixedly connected to a rotating motor 724, and the output shaft of the rotating motor 724 is connected to one end of the rotating shaft 723.
[0039] Start the rotating motor 724, the output shaft of the rotating motor 724 drives the rotating shaft 723 to rotate, and the rotating shaft 723 drives the covering sealing block 71 to rotate, so that the covering sealing block 71 is located directly above the main body 1 and corresponds to the cleaning tank 11; then start the lifting cylinder 721, the piston rod of the lifting cylinder 721 drives the adjusting block 722 to move toward the direction close to the main body 1, and the rotating shaft 723 on the adjusting shaft block drives the covering sealing block 71 to move toward the direction close to the main body 1, so that the covering sealing block 71 contacts the main body 1, and the covering sealing block 71 covers the sealing groove.
[0040] refer to Figure 2 and Figure 3The main body 1 is provided with a chute 12 that communicates with the cleaning tank 11. The main body 1 is provided with a lifting mechanism 6. The lifting mechanism 6 includes a slider 63 that is slidably connected to the chute 12. The slider 63 is fixedly connected to a lifting block 61. The cross-section of the lifting block 61 is the same as that of the cleaning tank 11. The lifting block 61 is evenly provided with a plurality of fourth through holes 611 that communicate with the cleaning tank 11. The main body 1 is provided with a lifting assembly 62. The lifting assembly 62 includes a lifting screw 622 that is rotatably connected to the chute 12. The lifting screw 622 passes through the slider 63 and is threadedly connected to the slider 63. A lifting motor 621 is fixedly connected to the main body 1. The output shaft of the lifting motor 621 is connected to one end of the lifting screw 622.
[0041] The lifting motor 621 is started, and the output shaft of the lifting motor 621 drives the lifting screw 622 to rotate. The lifting screw 622 drives the slider 63 to slide in the slide groove 12, and the slider 63 drives the lifting block 61 to move in the cleaning tank 11.
[0042] refer to Figure 2 and Figure 3 A switching transfer mechanism 4 is provided on the main body 1, and the switching transfer mechanism 4 includes a placement frame 41. The placement frame 41 is located in the cleaning tank 11 and abuts against the lifting block 61. A plurality of first through holes 411 communicating with the cleaning tank 11 are evenly opened on the placement frame 41; handles 42 are hinged at both ends of the placement frame 41.
[0043] refer to Figure 3 and Figure 4 The partitioning device 2 includes a plurality of partitioning blocks 21 located within the placement frame 41. The plurality of partitioning blocks 21 divide the placement frame 41 into different placement areas. A plurality of connecting holes 211 are evenly provided on the partitioning blocks 21. A connecting mechanism 3 is provided at both ends of the partitioning block 21. The connecting mechanism 3 includes a first connecting block 31 fixedly connected to the partitioning block 21. A second connecting block 32 is integrally provided on the side away from each other of the two first connecting blocks 31. The second connecting block 32 can contact the outer wall of the placement frame 41. A second through hole is provided on the second connecting block 32, and the second through hole is connected to one of the first through holes 411. A third connecting block 33 is integrally provided on the upper side wall opposite to the first connecting block 31 and the second connecting block 32. The third connecting block 33 can contact the inner wall of the placement frame 41. A third through hole is provided on the third connecting block 33, and the axis of the third through hole coincides with the axis of the second through hole. A connecting assembly 34 is provided on the second connecting block 32, and the connecting assembly 34 includes a connecting bolt 341. The end of the connecting bolt 341 away from its own nut passes through the second through hole on the second connecting block 32, the first through hole 411 on the placement frame 41 and the third through hole on the third connecting block 33 in sequence; a connecting nut 342 is threadedly connected to the connecting bolt 341 passing through the third through hole.
[0044] Place the partition block 21 in the placement frame 41 and adjust the position of the partition block 21 in the placement frame 41, the first connecting block 31 contacts the placement frame 41, the second connecting block 32 contacts the outer wall of the placement frame 41, the third connecting block 33 contacts the inner wall of the placement frame 41, and the axis of the second through hole, the axis of the first through hole 411 and the axis of the third through hole coincide with each other; then make the end of the connecting bolt 341 away from its own nut pass through the second through hole on the second connecting block 32, the first through hole 411 on the placement frame 41 and the third through hole on the third connecting block 33 in sequence, and then thread the connecting nut 342 with the connecting bolt 341, the connecting nut 342 presses against the side wall of the third connecting block 33 away from the second connecting block 32, and the nut of the connecting bolt 341 presses against the side wall of the second connecting block 32 away from the third connecting block 33, thereby realizing the connection of the partition block 21 to the placement frame 41.
[0045] The implementation principle of an ultrasonic cleaning device in an embodiment of the present application is as follows: according to the type of aviation bearing that needs to be cleaned, an appropriate number of partition blocks 21 are selected, and the partition blocks 21 are connected in a placement frame 41 to form multiple placement areas; then different types of aviation bearings are placed in different placement areas in the placement frame 41.
[0046] Then place the placement frame 41 with the aviation bearing that needs to be cleaned into the cleaning tank 11 and abut against the lifting block 61; then start the adjustment motor 523 so that the two limiting blocks 51 are pressed against the placement frame 41 in the cleaning tank 11, and at the same time start the lifting cylinder 721 and the rotating motor 724 so that the covering sealing block 71 abuts against the main body 1 and covers the sealing groove.
[0047] Finally, the ultrasonic generator is started to allow the cleaning liquid in the cleaning tank 11 to clean the aviation bearing located in the placement frame 41 .
[0048] After cleaning is completed, first turn off the ultrasonic generator, then start the lifting cylinder 721 and the rotating motor 724, so that the covering sealing block 71 no longer covers the sealing groove; then start the adjustment motor 523, so that the two limiting blocks 51 no longer conflict with the placement frame 41; then start the lifting motor 621, so that the lifting block 61 drives the placement frame 41 to move, making it easier for the operator to transfer the placement frame 41.
[0049] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. An ultrasonic cleaning device, comprising a main body (1) and an ultrasonic generator, wherein a cleaning tank (11) is provided on the main body (1); the ultrasonic generator is arranged on the main body (1); and the device is characterized in that: It also includes a partition device (2), the partition device (2) including a partition block (21) and a connecting mechanism (3), a plurality of the partition blocks (21) are provided, each of the partition blocks (21) is provided on the main body (1) via the connecting mechanism (3), and all the partition blocks (21) are located in the cleaning tank (11); The apparatus further comprises a switching transfer mechanism (4), wherein the switching transfer mechanism (4) comprises a placement frame (41) and a handle (42), wherein the placement frame (41) is located in the cleaning tank (11), the partition block (21) is connected to the placement frame (41) via the connection mechanism (3), and a plurality of first through holes (411) are formed on the placement frame (41); and the handle (42) is disposed on the placement frame (41); The main body (1) is provided with a limiting mechanism (5), and the limiting mechanism (5) comprises a limiting block (51) and an adjustment component (52). The limiting block (51) is provided on the main body (1), and the adjustment component (52) is provided on the main body (1) and connected to the limiting block (51).
2. An ultrasonic cleaning device according to claim 1, characterized in that, The connecting mechanism (3) comprises a first connecting block (31), a second connecting block (32), a third connecting block (33) and a connecting assembly (34); the first connecting block (31) is connected to the partition block (21); the second connecting block (32) is arranged on the first connecting block (31) and contacts the outer side wall of the placement frame (41); the third connecting block (33) is arranged on the first connecting block (31) and contacts the inner side wall of the placement frame (41); and the connecting assembly (34) connects the second connecting block (32), the third connecting block (33) and the placement frame (41).
3. An ultrasonic cleaning device according to claim 2, characterized in that, The connecting assembly (34) includes a connecting bolt (341) and a connecting nut (342), the second connecting block (32) is provided with a second through hole, the third connecting block (33) is provided with a third through hole, the end of the connecting bolt (341) away from its own nut passes through the second through hole, one of the first through holes (411) and the third through hole; the connecting nut (342) is threadedly connected to the connecting bolt (341), and the second connecting block (32) and the third connecting block (33) are located between the nut of the connecting bolt (341) and the connecting nut (342).
4. The ultrasonic cleaning device according to claim 1, wherein: Two limiting blocks (51) are provided, and the adjustment assembly (52) comprises an adjustment block (521), a bidirectional screw rod (522) and an adjustment motor (523). Each limiting block (51) is provided with the adjustment block (521); both ends of the bidirectional screw rod (522) are respectively threadedly connected to the two adjustment blocks (521); the adjustment motor (523) is provided on the main body (1) and its output shaft is connected to the bidirectional screw rod (522).
5. The ultrasonic cleaning device according to claim 1, characterized in that: The main body (1) is provided with a lifting mechanism (6), the lifting mechanism (6) comprising a lifting block (61) and a lifting assembly (62), the lifting block (61) and the lifting assembly (62), the lifting block (61) being slidably arranged in the cleaning tank (11), the lifting block (61) being provided with a fourth through hole (611), the placement frame (41) being in contact with the lifting block (61); the lifting assembly (62) being arranged on the main body (1) and connected to the lifting block (61).
6. The ultrasonic cleaning device according to claim 5, characterized in that: The lifting assembly (62) comprises a lifting motor (621) and a lifting screw (622), wherein the lifting motor (621) is arranged on the main body (1), the lifting screw (622) is connected to the output shaft of the lifting motor (621), and the lifting screw (622) passes through the lifting block (61) and is threadedly connected to the lifting block (61).
7. The ultrasonic cleaning device according to claim 1, characterized in that: The main body (1) is provided with a covering mechanism (7), the covering mechanism (7) comprising a covering sealing block (71) and an adjusting assembly (72), the covering sealing block (71) being provided on the main body (1) via the adjusting assembly (72), and the covering sealing block (71) covering the cleaning tank (11).
8. The ultrasonic cleaning device according to claim 7, characterized in that: The regulating assembly (72) comprises a lifting cylinder (721), an regulating block (722), a rotating shaft (723) and a rotating motor (724); the cylinder body of the lifting cylinder (721) is fixed on the main body (1); the regulating block (722) is arranged on the piston rod of the lifting cylinder (721); the rotating shaft (723) is rotatably arranged on the regulating block (722); the covering sealing block (71) is arranged on the rotating shaft (723); the rotating motor (724) is arranged on the regulating block (722) and the output shaft is connected to the rotating shaft (723).