Rotatable roll forming device
Through the design of anti-blocking equipment and lubrication system, the blockage problem caused by waste accumulation in rotatable roller molding device is solved, and the stable operation and efficient production of the equipment are achieved.
Patent Information
- Application Number
- CN202421968996.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-14
AI Technical Summary
When the existing rotatable roller molding device processes materials, waste materials are prone to accumulate and cause blockage, affecting the continuity and stability of production, and it is difficult to ensure the continuous operation of the equipment.
Anti-blocking equipment is designed to achieve the blow-off of waste by the fan by combining components such as motors, connecting belts, fans, bevel gears, etc., and the rotatable rollers are lubricated through extrusion rods, airbags, oil outlet pipes and other components to prevent clogging and reduce friction and wear.
Effectively remove waste, prevent blockage, maintain production continuity and stability, extend equipment life, reduce maintenance costs and downtime, and improve production efficiency.
Smart Images

Figure CN223250093U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roll forming, in particular to a rotatable roll forming device. Background Art
[0002] A rotary roll forming device is a device used to process and shape materials, commonly used in various industrial processes such as metalworking, plastics processing, paper and plywood processing. The basic working principle of this device is to apply pressure to the material using one or more pairs of rotating rollers, thereby pressing, curling, folding, or stretching the material into the desired shape.
[0003] According to a disclosed rotatable roll-forming device (publication number: CN 107123487 B), it includes a base frame, and two support seats arranged opposite to each other are vertically installed on the surface of the base frame; the support seats include a support plate and a first bearing fixed to the top of the support plate, wherein an inlet support is installed and fixed in the first bearing of one of the support seats, a first gear is fixed to the outer surface of the side wall of one end of the inlet support, and a twisted body support seat is installed and fixed at the other end through a pin coupling, and a fixing sleeve is fixed in the first bearing of the other support seat.
[0004] During the operation of the rotatable roller forming device, especially when processing large amounts of materials or running at high speeds, waste materials (such as chips and scraps after cutting or processing) may accumulate or clog in the device, affecting the continuity and stability of production. Through the mutual cooperation between the above-mentioned support seat, first bearing, support plate and other components, it is difficult to promptly remove some of the waste generated during the production process, it is difficult to ensure the continuous operation capability of the equipment, and it is difficult to maintain the continuity and stability of production, which needs to be improved. Utility Model Content
[0005] The utility model provides a rotatable roller forming device, which solves the problem of a rotatable roller forming device in the related art.
[0006] The top of the base is fixedly connected to the motor, and the top of the base is provided with an anti-blocking device. The anti-blocking device includes a connecting belt, the inner wall of the connecting belt is fixedly connected to the output shaft of the motor, the top of the base is fixedly connected to the support plate, the side of the support plate is rotatably connected to the rotating shaft, and the end of the connecting belt is away from the motor. The one end of the rotating shaft is fixedly connected to the circumferential surface of the rotating rod, and the one end of the rotating rod away from the support plate is fixedly connected to the bevel gear one, the top of the base is fixedly connected to the vertical plate, the side of the vertical plate is rotatably connected to the bevel gear two, the side of the bevel gear two is fixedly connected to the half gear, the top of the base is fixedly connected
[0007] Furthermore, the bevel gear 1 and the bevel gear 2 are meshed with each other, the half gear and the rack are meshed with each other, the fan is located on the side of the motor, and a button is provided on the top of the fan. The bevel gear 1 and the bevel gear 2 are meshed with each other. When the bevel gear 1 rotates, it will drive the bevel gear 2 to rotate, changing the direction of the force. The rotation of the bevel gear 2 will drive the half gear to rotate.
[0008] Furthermore, the rack is located on the displacement track of the half gear, the support plate and the vertical plate are set to metal material, and the bottom of the base is fixedly connected with a pad. The design of the pad is conducive to supporting the bottom of the base, reducing friction and ensuring the stability of the device.
[0009] Furthermore, an L-shaped rod is fixedly connected to the side of the base, and a spring 1 is fixedly connected to the side of the L-shaped rod. The end of the spring 1 away from the L-shaped rod is fixedly connected to the side of the rack. The design of spring 1 is conducive to the rack returning to its original position when the part of the half gear without teeth rotates to drive the rack.
[0010] Furthermore, a short rod is fixedly connected to the side of the long rod, an extrusion rod is fixedly connected to the side of the short rod, an airbag is fixedly connected to the top of the base, an oil outlet pipe runs through the top of the airbag, and the movement of the long rod will drive the short rod and the extrusion rod to move. The inside of the airbag contains some lubricating oil, and the airbag is located on the movement trajectory of the extrusion rod. The extrusion rod will squeeze the airbag during the movement, and the airbag will squeeze out the lubricating oil through the oil outlet pipe.
[0011] Furthermore, a second spring is provided on the inner wall of the airbag, the airbag is located on the displacement track of the extrusion rod, and the oil outlet pipe is located on the top of the base. The design of the second spring is conducive to the automatic reset of the airbag when the airbag is not squeezed.
[0012] Furthermore, there are two springs 2, which are arranged along a linear array inside the airbag. A rotatable roller is provided on the top of the base, and the oil outlet pipe is located on the side of the rotatable roller. The oil outlet pipe is located next to the rotatable roller, which will flow lubricating oil to the rotatable roller to lubricate the rotatable roller and reduce friction and wear of the rotatable roller during high-speed operation.
[0013] Furthermore, a dredge tube is passed through the side of the airbag, and an oil tank is passed through the end of the dredge tube away from the airbag. The bottom of the oil tank is fixedly connected to the top of the base. The dredge tube is used to transfer the lubricating oil inside the oil tank into the interior of the airbag, thereby replenishing the lubricating oil inside the airbag.
[0014] Furthermore, an oil inlet pipe passes through the top of the oil tank, and a number of pads are provided, in groups of two, and symmetrical with each other along the vertical center axis of the base. The pads are set to metal material, and the design of the oil inlet pipe facilitates replenishment of the interior of the oil tank.
[0015] Furthermore, a switch door is hinged on the side of the base, a storage groove is opened on the side of the base, the oil outlet pipe is configured as an air bag located on the side of the fan, the rotatable roller is located on the side of the fan, the storage groove can collect some tools and parts, and the switch door can close the storage groove.
[0016] The working principle and beneficial effects of the utility model are as follows:
[0017] 1. In the utility model, the motor, connecting belt, fan, bevel gear, half gear and other components inside the anti-blocking equipment cooperate with each other, so that the fan moves left and right to blow air to the rotatable roller and other components, and blows away some of the waste generated in the production process, preventing blockage in the processing process and timely removing some of the waste generated in the production process, which can ensure the continuous operation ability of the equipment, help avoid downtime caused by blockage, maintain the continuity and stability of production, reduce the number of equipment shutdowns caused by waste blockage, and significantly improve production efficiency.
[0018] 2. In the utility model, the extrusion rod, airbag, oil outlet pipe, spring 2, oil tank and other components inside the anti-clogging device cooperate with each other, so that when the airbag is squeezed, the lubricating oil will be squeezed out through the oil outlet pipe. The oil outlet pipe is located next to the rotatable roller, and the lubricating oil will flow to the rotatable roller to lubricate the rotatable roller. The lubricating oil can effectively reduce the friction and wear of the rotatable roller during high-speed operation, extend the service life of the rotatable roller, reduce the loss and wear caused by friction, thereby reducing maintenance costs and the frequency of replacing parts, reducing power loss, and maintaining stable operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0020] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional side view structure of the support plate of the utility model;
[0022] Figure 3 For this utility model Figure 2 Schematic diagram of the three-dimensional enlarged structure of A in the middle;
[0023] Figure 4 This is a three-dimensional enlarged structural diagram of the fan of the utility model;
[0024] Figure 5 It is a schematic diagram of the three-dimensional cross-sectional structure of the airbag of the utility model.
[0025] In the figure: 1. Base; 2. Motor; 3. Anti-blocking device; 31. Connecting belt; 32. Support plate; 33. Rotating rod; 34. Bevel gear 1; 35. Vertical plate; 36. Bevel gear 2; 37. Half gear; 38. Support plate; 39. Rack; 310. L-shaped rod; 311. Spring 1; 312. Long rod; 313. Horizontal plate; 314. Fan; 315. Button; 316. Short rod; 317. Extrusion rod; 318. Airbag; 319. Spring 2; 320. Oil outlet pipe; 321. Clearing pipe; 322. Oil tank; 323. Oil inlet pipe; 4. Switch door; 5. Storage slot; 6. Pad. DETAILED DESCRIPTION
[0026] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Example 1
[0028] like Figures 1 to 3As shown, this embodiment proposes a rotatable roll-forming device, including a base 1, the top of the base 1 is fixedly connected to a motor 2, the top of the base 1 is provided with an anti-blocking device 3, the anti-blocking device 3 includes a connecting belt 31, the inner wall of the connecting belt 31 is fixedly connected to the output shaft of the motor 2, the top of the base 1 is fixedly connected to a support plate 32, the side of the support plate 32 is rotatably connected to a rotating rod 33, the end of the connecting belt 31 away from the motor 2 is fixedly connected to the circumferential surface of the rotating rod 33, the end of the rotating rod 33 away from the support plate 32 is fixedly connected to a bevel gear 1 34, the top of the base 1 is fixedly connected to a vertical plate 35, the side of the vertical plate 35 is rotatably connected to a bevel gear 2 36, the side of the bevel gear 2 36 is fixedly connected to a half gear 37, the top of the base 1 is fixedly connected to a support plate 38, the top of the support plate 38 is slidably connected to a rack 39, the side of the rack 39 is fixedly connected to a long rod 312, the top of the long rod 312 is fixedly connected to a horizontal plate 313, and a fan 314 is provided on the side of the horizontal plate 313.
[0029] Bevel gear 1 34 and bevel gear 2 36 are meshed with each other, half gear 37 and rack 39 are meshed with each other, fan 314 is located on the side of motor 2, and a button 315 is provided on the top of fan 314. Bevel gear 1 34 and bevel gear 2 36 are meshed with each other. When bevel gear 1 34 rotates, bevel gear 2 36 is driven to rotate, changing the direction of force. The rotation of bevel gear 2 36 drives half gear 37 to rotate.
[0030] The rack 39 is located on the displacement track of the half gear 37. The support plate 32 and the vertical plate 35 are set to metal material. The bottom of the base 1 is fixedly connected with a pad 6. The design of the pad 6 is conducive to supporting the bottom of the base 1, reducing friction and ensuring the stability of the device.
[0031] An L-shaped rod 310 is fixedly connected to the side of the base 1, and a spring 1 311 is fixedly connected to the side of the L-shaped rod 310. The end of the spring 1 311 away from the L-shaped rod 310 is fixedly connected to the side of the rack 39. The design of the spring 1 311 is conducive to the rack 39 returning to its original position when the part without teeth of the half gear 37 rotates to drive the rack 39.
[0032] In this embodiment, the present application drives the connecting belt 31 to rotate by rotating the motor 2, and the rotation of the connecting belt 31 drives the rotating rod 33 to rotate. The rotation of the rotating rod 33 drives the bevel gear 1 34 to rotate, and the bevel gear 1 34 and the bevel gear 2 36 are meshed with each other. When the bevel gear 1 34 rotates, it drives the bevel gear 2 36 to rotate, changing the direction of the force. The rotation of the bevel gear 2 36 drives the half gear 37 to rotate. The half gear 37 has partial teeth, and the toothed part is meshed with the rack 39. When the half gear 37 rotates to the point where the partial teeth are meshed with the rack 39, the rotation of the half gear 37 drives the rack 39 to move. The movement of the rack 39 drives the long rod 312 to move right on the support plate 38. The long rod 312 is provided with a fan 314, which drives the fan 314 to move right When the toothless portion of the half gear 37 rotates to drive the rack 39, the half gear 37 will not drive the rack 39 to move to the left. The rack 39 can return to its original position through the elastic force of the spring 1 311, causing the rack 39 to move to the left, causing the fan 314 to move left and right. Press the button 315 on the fan 314 to turn on the fan 314. The fan 314 moves left and right to blow air to the rotatable roller and other components, blowing away some of the waste generated in the production process to prevent blockage in the processing process. Timely removal of some of the waste generated in the production process can ensure the continuous operation capability of the equipment, which helps to avoid downtime caused by blockage, maintain the continuity and stability of production, reduce the number of equipment shutdowns caused by waste blockage, and significantly improve production efficiency.
[0033] Example 2
[0034] like Figures 3 to 5 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the side of the long rod 312 is fixedly connected to the short rod 316, the side of the short rod 316 is fixedly connected to the extrusion rod 317, the top of the base 1 is fixedly connected to the air bag 318, the top of the air bag 318 is penetrated by an oil outlet pipe 320, the movement of the long rod 312 will drive the short rod 316 and the extrusion rod 317 to move, the inside of the air bag 318 contains some lubricating oil, the air bag 318 is located on the movement trajectory of the extrusion rod 317, and the extrusion rod 317 will squeeze the air bag 318 during the movement, and the air bag 318 will squeeze the lubricating oil through the oil outlet pipe 320.
[0035] A second spring 319 is provided on the inner wall of the airbag 318. The airbag 318 is located on the displacement track of the extrusion rod 317. The oil outlet pipe 320 is located at the top of the base 1. The design of the second spring 319 is conducive to the automatic reset of the airbag 318 when the airbag 318 is not squeezed.
[0036] There are two springs 319, which are arranged along a linear array inside the airbag 318. A rotatable roller is provided on the top of the base 1, and an oil outlet pipe 320 is located on the side of the rotatable roller. The oil outlet pipe 320 is located next to the rotatable roller, which will flow lubricating oil to the rotatable roller to lubricate the rotatable roller and reduce friction and wear of the rotatable roller during high-speed operation.
[0037] A dredging tube 321 passes through the side of the airbag 318, and an oil tank 322 passes through the end of the dredging tube 321 away from the airbag 318. The bottom of the oil tank 322 is fixedly connected to the top of the base 1. The dredging tube 321 is used to transfer the lubricating oil inside the oil tank 322 into the interior of the airbag 318, thereby replenishing the lubricating oil inside the airbag 318.
[0038] An oil inlet pipe 323 passes through the top of the oil tank 322. There are several pads 6, which are arranged in groups of two and are symmetrical to each other along the vertical center axis of the base 1. The pads 6 are made of metal. The design of the oil inlet pipe 323 facilitates replenishment of the interior of the oil tank 322.
[0039] A switch door 4 is hinged on the side of the base 1, and a storage groove 5 is opened on the side of the base 1. The oil outlet pipe 320 is set as an air bag 318 and is located on the side of the fan 314. The rotatable roller is located on the side of the fan 314. The storage groove 5 can collect some tools and parts, and the switch door 4 can close the storage groove 5.
[0040] In this embodiment, the movement of the long rod 312 will drive the movement of the short rod 316 and the squeezing rod 317. The airbag 318 contains some lubricating oil. The airbag 318 is located on the movement trajectory of the squeezing rod 317. The squeezing rod 317 will squeeze the airbag 318 during its movement. When the airbag 318 is squeezed, the lubricating oil will be squeezed out through the oil outlet pipe 320. The oil outlet pipe 320 is located next to the rotatable roller, and the lubricating oil will flow to the rotatable roller to lubricate the rotatable roller. The lubricating oil can effectively reduce the friction and wear of the rotatable roller during high-speed operation, extend the service life of the rotatable roller, reduce the loss and wear caused by friction, thereby reducing maintenance costs and the frequency of replacing parts, reducing power loss, and maintaining stable operating efficiency.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A rotatable roll forming device, characterized in that: It comprises a base (1), a motor (2) is fixedly connected to the top of the base (1), and an anti-blocking device (3) is provided on the top of the base (1); The anti-blocking device (3) comprises a connecting belt (31), the inner wall of the connecting belt (31) is fixedly connected to the output shaft of the motor (2), the top of the base (1) is fixedly connected to a support plate (32), the side of the support plate (32) is rotatably connected to a rotating rod (33), the end of the connecting belt (31) away from the motor (2) is fixedly connected to the circumferential surface of the rotating rod (33), the end of the rotating rod (33) away from the support plate (32) is fixedly connected to a bevel gear (34), the top of the base (1) is fixedly connected to A vertical plate (35) is rotatably connected to a second bevel gear (36) on the side of the vertical plate (35), a half gear (37) is fixedly connected to the side of the second bevel gear (36), a support plate (38) is fixedly connected to the top of the base (1), a rack (39) is slidably connected to the top of the support plate (38), a long rod (312) is fixedly connected to the side of the rack (39), a cross plate (313) is fixedly connected to the top of the long rod (312), and a fan (314) is provided on the side of the cross plate (313).
2. A rotatable roll forming device according to claim 1, characterized in that: The bevel gear 1 (34) and the bevel gear 2 (36) are meshed with each other, the half gear (37) and the rack (39) are meshed with each other, the fan (314) is located on the side of the motor (2), and a button (315) is provided on the top of the fan (314).
3. A rotatable roll forming device according to claim 2, characterized in that: The rack (39) is located on the displacement track of the half gear (37), the support plate (32) and the vertical plate (35) are configured to be made of metal, and a pad (6) is fixedly connected to the bottom of the base (1).
4. A rotatable roll forming device according to claim 3, characterized in that: An L-shaped rod (310) is fixedly connected to the side of the base (1), a spring (311) is fixedly connected to the side of the L-shaped rod (310), and an end of the spring (311) away from the L-shaped rod (310) is fixedly connected to the side of the rack (39).
5. A rotatable roll forming device according to claim 4, characterized in that: The side of the long rod (312) is fixedly connected to a short rod (316), the side of the short rod (316) is fixedly connected to an extrusion rod (317), the top of the base (1) is fixedly connected to an air bag (318), and the top of the air bag (318) is penetrated by an oil outlet pipe (320).
6. A rotatable roll forming device according to claim 5, characterized in that: The inner wall of the airbag (318) is provided with a second spring (319), the airbag (318) is located on the displacement track of the extrusion rod (317), and the oil outlet pipe (320) is located on the top of the base (1).
7. A rotatable roll forming device according to claim 6, characterized in that: The second spring (319) is provided in two numbers and is arranged along a linear array inside the airbag (318). A rotatable roller is provided on the top of the base (1), and the oil outlet pipe (320) is located on the side of the rotatable roller.
8. The rotatable roll forming device according to claim 7, characterized in that: A dredging pipe (321) is passed through the side of the airbag (318), and an oil tank (322) is passed through the end of the dredging pipe (321) away from the airbag (318), and the bottom of the oil tank (322) is fixedly connected to the top of the base (1).
9. The rotatable roll forming device according to claim 8, characterized in that: An oil inlet pipe (323) passes through the top of the oil tank (322), and a plurality of the pads (6) are provided in groups of two and are symmetrical to each other along the vertical center axis of the base (1). The pads (6) are made of metal.
10. The rotatable roll forming device according to claim 9, characterized in that: A switch door (4) is hingedly connected to the side of the base (1), a storage groove (5) is provided on the side of the base (1), the oil outlet pipe (320) is configured as an air bag (318) located on the side of the fan (314), and the rotatable roller is located on the side of the fan (314).
Citation Information
Patent Citations
A rotatable roll forming device
CN107123487B