Large semi-mobile collecting cover device applied to smoke dust collection

Through a large semi-moving collection cover device, the displacement of the moving cover is achieved by using the guide rail and roller system. Combined with the multi-blade air outlet structure and environmental monitoring, the problem that the fixed-size collection cover cannot adapt to different workpieces is solved, reducing the cost and footprint of purification equipment, and improving operational safety and efficiency.

CN223250179UActive Publication Date: 2025-08-22SHANGHAI ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202422215066.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-22
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The existing smoke and dust collection devices are fixed in size and cannot meet the processing needs of workpieces of different sizes, resulting in excessive air volume and increasing the operating cost and floor area of ​​purification equipment.

Method used

A large semi-moving collection cover device is adopted, including a fixed cover and a moving cover. The displacement of the cover is achieved through guide rails, rollers and rail motors. Combined with a multi-blade air outlet structure and an environmental monitoring system, it is adapted to smoke and dust collection of different workpiece sizes.

Benefits of technology

It realizes smoke and dust collection of variable sizes, reduces the operating cost and floor area of ​​the purification equipment, meets the use needs of different workpieces, and improves the safety and efficiency of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a large semi-mobile collecting cover device applied to smoke dust collection, which is used for collecting smoke dust and waste gas and comprises a fixed cover, a mobile cover and a mobile device, the fixed cover and the movable cover are of an open structure, and the movable cover is arranged in the fixed cover in a displacement mode through a moving device. Wherein the moving device comprises a guide rail, rollers and a guide rail motor; at least four groups of rollers are arranged at the bottom of the movable cover; the guide rails are arranged at the bottoms of two sides of the movable cover, the rollers at the bottom of the movable cover are arranged on the guide rails, the guide rail motors for driving the rollers to roll are arranged on the rollers, and the guide rail motors drive the rollers to move on the guide rails so as to drive the movable cover to move on the fixed cover. According to the semi-moving type collecting cover, the collecting cover with the variable size is manufactured in a semi-moving mode, the semi-moving type collecting cover is easy to operate, the using requirements of different workpieces in a workshop are met, the operation cost of purification treatment equipment can be saved, and meanwhile the occupied area of workshop production is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of smoke and exhaust gas collection, and in particular to a large-scale semi-mobile collection hood device used for smoke and dust collection. Background Art

[0002] Various pollutants released during the industrial production process, such as smoke particles and polluted gases, will pollute and damage the indoor and outdoor air, cause harm to human health, and hinder the normal progress of the production process.

[0003] Among them, general particulate matter and dust may cause various pneumoconiosis after being inhaled by people. In order to prevent the smoke and dust particles from causing harm to workers, the pollutants and dust need to be collected and purified uniformly.

[0004] There are many ways to collect smoke and exhaust gas, such as: closed hood, semi-closed hood, external hood, receiving hood, etc. Different collection methods are selected for different production environments.

[0005] The sizes of various collection hoods listed above are generally fixed after confirmation. In some workshops, workpieces of different sizes are required to be processed and produced at the same location. The sizes of workpieces vary, and large pieces are even more than 10 meters long, while small pieces are 1-2 meters long. The collection hood is designed according to the size of the large piece. The size of the collection hood must meet the requirements of covering the entire workpiece. The size of the collection hood must be large. Under certain collection wind speed specifications, the larger the size of the collection hood, the greater the amount of air collected, thereby increasing the operating cost of subsequent smoke purification equipment. Utility Model Content

[0006] The purpose of this utility model is to provide a smoke and dust collection device that is simple to operate, size-adjustable, and easy to maintain to replace conventional collection hoods. This solves the problem of large differences in workpiece sizes and large air volume collection, and reduces the operating costs of subsequent purification equipment.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A large semi-mobile collection hood device for smoke and dust collection, used for collecting smoke and exhaust gas, comprises a fixed hood, a movable hood and a movable device; the fixed hood and the movable hood both adopt an overall inverted U-shape, with both sides and the bottom being open structures, and the movable hood is displaced and arranged in the fixed hood by the movable device; the opening on the outside of the fixed hood (1) is connected to the smoke exhaust port, and the opening on the outside of the movable hood (2) is connected to the smoke exhaust port discharged by the workpiece; the movable device comprises a guide rail, a roller and a guide rail motor; the rollers are provided with at least four groups, and the four groups of rollers are arranged at the bottom of the movable hood; the guide rails are arranged at the bottom of both sides of the movable hood, the rollers at the bottom of the movable hood are arranged on the guide rails, and the rollers are provided with the guide rail motors for driving them to roll, and the rollers are driven to displace on the guide rails by the guide rail motors, thereby driving the movable hood to displace on the fixed hood.

[0009] Preferably, both ends of the guide rail are provided with limiting mechanisms for limiting the displacement range of the roller.

[0010] Preferably, the roller is provided with a brake, and the brake is used to limit the displacement of the roller.

[0011] Preferably, a guide device is provided in the fixed cover, and the guide device is used to guide the smoke and dust from the opening of the movable cover to the smoke exhaust port.

[0012] Preferably, the guide device adopts a multi-blade air outlet structure connected to the bell mouth, and the multi-blade air outlet structure adopts several blades connected in parallel as the air outlet, which is arranged in the fixed cover to collect smoke. The air outlet is connected to the air duct of the smoke exhaust outlet through the bell mouth and enters the purification equipment. The multi-blade air outlet structure avoids the problem of the workpiece position blocking the air outlet and causing flow deviation.

[0013] Preferably, a ruler is provided on one side of the guide rail, and the ruler is used to mark the displacement distance of the movable cover to accommodate workpieces of different sizes.

[0014] Preferably, the movable cover is provided with a displacement sensor and an alarm indicator light. The displacement sensor is connected to the control system through a signal. The control system is electrically connected to the alarm indicator light. The alarm indicator light includes light and sound to remind staff to pay attention to avoid when the movable cover is displaced.

[0015] Preferably, the inner wall of the mobile hood is provided with an environmental monitoring mechanism and an alarm indicator light; the environmental monitoring mechanism is connected to the control system through a signal, the control system is connected to the alarm indicator light, and the control system electrically controls the alarm indicator light to light up through a preset monitoring threshold value. The red light is defined as a high concentration that does not meet the specifications, and the green light is defined as meeting the specifications, which is used to monitor the smoke concentration in the mobile hood.

[0016] Preferably, the fixed cover and the movable cover are made of carbon steel plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] This utility model utilizes a semi-mobile collection hood with variable dimensions to collect dust generated during the processing of workpieces of varying sizes. This hood is simple to operate, meets the needs of diverse workpieces in the workshop, saves space, and reduces the operating costs of subsequent purification equipment. This utility model can reduce the operating costs of purification equipment while also conserving workshop floor space. This large-scale semi-mobile collection hood for dust collection is designed specifically for the specific pollutant dust collection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic front view of a large semi-mobile collection hood device for collecting smoke and dust provided in an embodiment of the present invention;

[0020] Figure 2 A side structural diagram of a large semi-mobile collection hood device for collecting smoke and dust provided in an embodiment of the present utility model;

[0021] Figure 3 A schematic front view of a large semi-mobile collection hood device for collecting smoke and dust provided in an embodiment of the present invention;

[0022] Figure 4 It is a structural schematic diagram of an embodiment of the utility model in application.

[0023] The serial numbers in the figure are as follows:

[0024] 1. Fixed cover; 2. Movable cover; 3. Guide rail motor; 4. Roller; 5. Guide rail; 6. Closed limit switch; 7. Opened limit switch; 8. Alarm indicator light; 9. Diversion device. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] like Figures 1 to 3 As shown, a large-scale semi-mobile collection hood device for smoke and dust collection disclosed in this embodiment is used for collecting smoke and exhaust gas, including a fixed hood 1, a movable hood 2 and a movable device.

[0027] Both the fixed hood 1 and the movable hood 2 are constructed of carbon steel plates and are in an inverted U-shape, with open sides and a bottom. The outer diameter of the movable hood 2 is slightly smaller than the inner diameter of the fixed hood 1. The movable hood 2 is movably mounted within the fixed hood 1 via a movable mechanism. The outer opening of the movable hood 2 allows smoke to enter, while the outer opening of the fixed hood 1 interfaces with the exhaust port. The movable mechanism allows the movable hood 2 to move within the fixed hood 1, thereby extending the length of the fixed hood 1 by the distance the movable hood 2 moves.

[0028] The moving device comprises a guide rail 5, rollers 4 and a guide rail motor 3. The rollers 4 are arranged in four groups, and the four groups of rollers 4 are evenly arranged on the four corners of the bottom frame of the moving cover 2.

[0029] The guide rails 5 are installed on both sides of the bottom frame of the movable cover 2. The rollers 4 on the bottom of the bottom frame of the movable cover 2 are set on the guide rails 5, and the rollers 4 are provided with guide rail motors 3 for driving them to roll. The guide rail motor 3 drives the rollers 4 to rotate through the drive shaft to achieve displacement on the guide rails 5, and then the rollers 4 drive the connected movable cover 2 to displace on the fixed cover 1.

[0030] The length of the guide rail 5 is the length range within which the movable cover 2 can move, so it can be customized according to a length suitable for most workpieces.

[0031] Furthermore, in this embodiment, limit mechanisms are respectively provided at both ends of the guide rail 5, and the limit mechanisms include an open limit switch 7 away from the fixed cover 1 and a closed limit switch 6 close to the fixed cover 1. The displacement range of the roller 4 is limited between the open limit switch 7 and the closed limit switch 6.

[0032] Furthermore, in this embodiment, a brake is provided on the roller 4. After the movable cover 2 is displaced to a distance deemed appropriate by the staff, its movement is restricted by the brake on the roller 4, thereby fixing the position of the movable cover 2 after displacement.

[0033] Further, if Figure 4 As shown, in this embodiment, a guide device 9 is provided in the fixed cover 1 of the collecting cover. The guide device 9 adopts a multi-blade air outlet for drainage, which is used to guide the smoke and dust from the outer opening position of the movable cover 2 to the exhaust port connected to the outer opening of the fixed cover 1, while ensuring the exhaust effect, so that the working environment of the workers remains relatively comfortable.

[0034] If a trumpet-shaped air outlet is separately provided at the connection between the fixed cover 1 and the air duct of the smoke exhaust port for exhaust, air flow resistance may be generated at the position of the workpiece, thereby causing the problem of biased flow. The trumpet is connected by a multi-blade air outlet structure. The multi-blade air outlet structure uses several blades connected in parallel as air outlets, which are provided in the fixed cover 1 and are used to collect smoke and exhaust gas in the collection cover. The smoke and exhaust gas pass through the air outlet and the air duct connected to the smoke exhaust port through the trumpet to enter the purification equipment. The multi-blade air outlet structure avoids the problem of biased flow due to the position of the workpiece blocking the air outlet during processing in the collection cover.

[0035] Furthermore, in this embodiment, a ruler is provided on one side of the guide rail 5 , and the ruler is used to mark the displacement distance of the movable cover 2 to accommodate workpieces of different sizes.

[0036] Furthermore, in this embodiment, a displacement sensor and an alarm indicator light 8 are provided on the outer top wall of the movable cover 2. The displacement sensor is connected to the control system via signals, and the control system is electrically connected to the alarm indicator light 8. The alarm indicator light 8 includes both light and sound. When the displacement sensor detects that the movable cover 2 is moving, the alarm indicator light 8 emits a light and an alarm sound to remind the staff to avoid the movable cover 2 when it is moving, thereby preventing safety accidents.

[0037] In addition, to further monitor the drainage of smoke and pollutants, this embodiment is provided with an environmental monitoring mechanism and an alarm indicator light 8 on the inner wall of the mobile cover 2. The environmental monitoring mechanism is connected to the control system via signals, and the control system is connected to the alarm indicator light 8. The control system electrically controls the alarm indicator light 8 to illuminate according to a preset monitoring threshold. A red light indicates that the concentration is high and does not meet the standards, and a green light indicates that it meets the standards. This is used to monitor the smoke concentration inside the mobile cover 2.

[0038] The working principle of this embodiment is as follows:

[0039] When processing small workpieces, the movable cover 2 moves rightward toward the fixed cover 1 ( Figure 1 Retract it into the interior of the fixed cover 1 (in the direction of the arrow A).

[0040] When processing a large workpiece, the movable cover 2 moves to the left away from the fixed cover 1, thereby extending the fixed cover 1 and forming a larger collecting cover together with the fixed cover 1.

[0041] When the movable cover 2 needs to be retracted into the fixed cover 1, when the roller 4 of the movable cover 2 touches the closed position limit switch 6 during the displacement, the closed position limit switch 6 transmits a signal to the control system, and the control system controls the guide motor 3 to stop powering, and then the movable cover 2 stops displacement.

[0042] When the movable cover 2 needs to be displaced out of the fixed cover 1, when the roller 4 of the movable cover 2 touches the open position limit switch 7 during the displacement, the open position limit switch 7 transmits a signal to the control system, and the control system controls the guide motor 3 to stop powering, and then the movable cover 2 stops displacing.

[0043] During the displacement of the mobile cover 2, a signal is sent to the control system through the displacement sensor, and the control system electrically controls the alarm indicator light 8 to emit light and sound reminders to remind surrounding staff to avoid or pay attention, effectively avoiding the occurrence of safety accidents.

[0044] This utility model utilizes a semi-mobile collection hood with variable dimensions to collect dust generated during the processing of workpieces of varying sizes. This hood is simple to operate, meets the needs of diverse workpieces in the workshop, saves space, and reduces the operating costs of subsequent purification equipment. This utility model can reduce the operating costs of purification equipment while also conserving workshop floor space. This large-scale semi-mobile collection hood for dust collection is designed specifically for the specific pollutant dust collection process.

[0045] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0047] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A large semi-mobile collection hood device for collecting smoke and dust, used for collecting smoke and exhaust gas, characterized in that: It comprises a fixed cover (1), a movable cover (2) and a movable device; The fixed cover (1) and the movable cover (2) both adopt an overall inverted U-shape, with both sides and the bottom being open structures, and the movable cover (2) is displaced and arranged in the fixed cover (1) by a moving device; the outer opening of the fixed cover (1) is connected to the smoke exhaust port, and the outer opening of the movable cover (2) is connected to the smoke exhaust port of the workpiece; The moving device comprises a guide rail (5), a roller (4) and a guide rail motor (3); the roller (4) is provided with at least four groups, and the four groups of rollers (4) are arranged at the bottom of the moving cover (2); the guide rail (5) is arranged at the bottom of both sides of the moving cover (2), the rollers (4) at the bottom of the moving cover (2) are arranged on the guide rail (5), and the roller (4) is provided with the guide rail motor (3) for driving the roller to roll, and the roller (4) is driven by the guide rail motor (3) to move on the guide rail (5), thereby driving the moving cover (2) to move on the fixed cover (1).

2. A large semi-mobile collection hood device for smoke and dust collection according to claim 1, characterized in that: Limiting mechanisms are respectively provided at both ends of the guide rail (5) for limiting the displacement range of the roller (4).

3. A large semi-mobile collection hood device for smoke and dust collection according to claim 2, characterized in that: The roller (4) is provided with a brake, and the brake is used to limit the displacement of the roller (4).

4. A large semi-mobile collection hood device for smoke and dust collection according to claim 1, characterized in that: A guide device (9) is provided in the fixed cover (1), and the guide device (9) is used to guide smoke and dust from the opening of the movable cover (2) to the smoke exhaust port.

5. A large-scale semi-mobile collection hood device for smoke and dust collection according to claim 4, characterized in that: The guide device (9) adopts a multi-blade air outlet structure connected to a bell mouth. The multi-blade air outlet structure adopts a plurality of blades connected in parallel as air outlets, which are arranged in the fixed cover (1) and are used to collect smoke. The air outlet is connected to the air duct of the exhaust port through the bell mouth and enters the purification equipment. The multi-blade air outlet structure avoids the problem of the workpiece position blocking the air outlet and causing flow deviation.

6. A large-scale semi-mobile collection hood device for smoke and dust collection according to claim 1, characterized in that: A ruler is provided on one side of the guide rail (5), and the ruler is used to mark the displacement distance of the movable cover (2) to accommodate workpieces of different sizes.

7. A large-scale semi-mobile collection hood device for smoke and dust collection according to claim 1, characterized in that: The movable cover (2) is provided with a displacement sensor and an alarm indicator light (8); the displacement sensor is connected to a control system via a signal; the control system is electrically connected to the alarm indicator light (8); the alarm indicator light (8) includes light and sound, and is used to remind staff to pay attention to avoid when the movable cover (2) is displaced.

8. The large-scale semi-mobile collection hood device for smoke and dust collection according to claim 1, characterized in that: An inner wall of the mobile cover (2) is provided with an environmental monitoring mechanism and an alarm indicator light; the environmental monitoring mechanism is connected to a control system via a signal, the control system is connected to an alarm indicator light (8), and the control system electrically controls the alarm indicator light (8) to illuminate via a preset monitoring threshold, with a red light being defined as a high concentration that does not meet the specifications, and a green light being defined as meeting the specifications, for monitoring the smoke concentration within the mobile cover (2).

9. The large-scale semi-mobile collection hood device for smoke and dust collection according to claim 1, characterized in that: The fixed cover (1) and the movable cover (2) are made of carbon steel plates.