Dust curing device

Abstract

The utility model relates to the field of environmental protection equipment, in particular to a dust curing device which comprises a storage tank, a forming component, a pressurizing assembly, a blocking assembly and a recycling and wetting assembly. According to the device, through the unique dust curing process, the curing efficiency is improved, and the problems of incomplete dust curing and dust flying are effectively solved, so that the cleanness of the working environment is kept, and meanwhile, the health of operators is also facilitated.

Description

Technical Field

[0001] The present application relates to a method, and more particularly to a method. Background Art

[0002] The generation of dust is inevitable during industrial production processes. It not only pollutes the environment but can also have serious health consequences if inhaled by workers. To keep the working environment clean, existing methods typically involve solidifying dust into blocks by compression molding or adding curing agents. However, traditional solidification methods present some problems in practice. For example, if unevenly distributed dust is directly supplied, it may not solidify smoothly due to the influence of applied pressure, and the dust that fails to solidify is prone to flying, which not only affects the curing efficiency but may also pose a threat to the environment and human health.

[0003] Therefore, based on the above problems, the existing technology needs to be improved. Utility Model Content

[0004] The purpose of this application is to effectively solve the problems of incomplete dust solidification and dust flying, thereby keeping the working environment clean and also being beneficial to the health of workers.

[0005] The above technical objectives of the present application are achieved through the following technical solutions: a dust solidification device, characterized in that it includes: a storage tank, which is used to store dust; a molding component, which is arranged in the storage tank, and the molding component is hollow to form a molding channel; the molding channel includes an inlet and an outlet, and the dust in the storage tank can enter the molding channel through the inlet, and the solid solidified in the molding channel is discharged through the outlet; a pressurizing component, which enters the molding channel from the inlet and squeezes the dust in the storage tank into the molding channel; a sealing component, which enters the molding channel from the outlet and cooperates with the pressurizing component to squeeze the dust entering the molding channel to form a solid; a discharge port, the storage tank wall is hollow to form the discharge port; a guide wall, which is arranged in the storage tank and forms a recovery path, and a recovery component is provided in the recovery path for recovering the uncured dust in the molding channel into the storage tank; a wetting component, which is arranged in the recovery path and on the side of the recovery component close to the inlet.

[0006] By adopting the above technical solution, the synergistic effect of the pressurizing component and the sealing component can effectively squeeze and solidify the dust quickly, thereby improving the speed and efficiency of the solidification process. The uncured molded dust is recycled, which reduces the amount of dust directly discharged into the environment, helping to reduce environmental pollution. The recovered uncured dust can participate in the solidification process again, realizing the effective utilization of resources and reducing production costs. The integrated design makes the dust solidification and recycling process more consistent and automated, reduces the intermediate links, and improves production efficiency and stability. The design of the molding channel and the precise control of the curing process help to produce solidified products with more stable quality and more uniform specifications. Automated operation reduces manual intervention, reduces the labor intensity of workers and the risk of exposure to dust. The overall structure is compact, and the storage tank, molding components and other components are rationally arranged, which can achieve efficient dust solidification and recycling in a limited space.

[0007] Optionally, a dust collection assembly is provided on the storage tank.

[0008] By adopting the above technical solution, the dust collection component can more actively collect dust from the surrounding air, ensuring that more dust is introduced into the storage tank, and improving the overall dust collection rate. It reduces the dust floating in the air, reduces the dust concentration in the workplace, improves the working environment of the operator, and is beneficial to the health of the operator. It promptly removes dust that may escape near the storage tank to prevent the dust from spreading to a wider area and reduce the risk of environmental pollution. It reduces the impact of external dust on other parts of the equipment, reduces the possibility of equipment failure due to dust accumulation or entering key parts, and extends the service life of the equipment. The dust collection component can, to a certain extent, compensate for dust leakage caused by tiny gaps or openings that may exist in the system, and enhance the airtightness of the entire dust solidification device.

[0009] Optionally, the dust collection component includes a dust collection hood, a dust collection duct is provided on the dust collection hood, and a dust collection fan is provided in the dust collection duct.

[0010] By adopting the above technical solution, the dust hood can effectively collect dust in a centralized manner, improving the targetedness and efficiency of dust collection and ensuring that more dust is drawn into the dust collection duct. The dust collection duct provides a specific path for dust transmission, allowing dust to be transported quickly and smoothly to the designated location, reducing leakage and obstruction along the way. The dust collection fan provides sufficient suction power to handle large dust volumes and rapid dust generation, ensuring excellent dust collection results.

[0011] Optionally, the pressurizing assembly includes a first driving member, on which a pressurizing rod is provided, and the first driving member drives the pressurizing rod to penetrate or separate the forming channel.

[0012] By adopting the above technical solution, the first driving member can accurately control the movement of the pressure rod, and realize precise adjustment of the amount and pressure of dust entering the molding channel, thereby ensuring the stability and consistency of the curing effect. By driving the pressure rod to penetrate the molding channel, the dust can be squeezed quickly and forcefully, improving the efficiency of curing and shortening the production cycle. The time and frequency of the pressure rod penetrating or separating the molding channel can be flexibly adjusted according to different dust characteristics and curing requirements, thereby increasing the adaptability of the device. The movement of the pressure rod is controlled by the driving member, which facilitates the realization of automated production, reduces manual intervention, reduces labor intensity, and improves production safety. Stable and precise pressurization operation helps to ensure that the cured product has good quality and performance, such as density, strength, etc.

[0013] Optionally, the blocking assembly includes a second driving member, on which a blocking rod is provided. The second driving member drives the blocking rod to penetrate or separate the forming channel to block or avoid the discharge outlet.

[0014] By employing this technical solution, a second drive element drives the blocking rod to penetrate or separate the molding channel, precisely controlling the opening and closing of the discharge port. This effectively controls the timing and amount of solid material discharged after solidification, ensuring continuous and stable production. During the curing process, the blocking rod blocks the discharge port, ensuring stable pressure and environment within the molding channel, creating optimal conditions for the full solidification of the dust, thereby improving curing quality. Flexible blocking or avoiding the discharge port allows for flexible adjustment of production rhythm to accommodate different work scenarios and production plans.

[0015] Optionally, the wetting component includes a nozzle arranged on the recovery path, and the nozzle is connected to a water inlet pipe.

[0016] By adopting the above technical solution, water is sprayed onto the dust in the recovery path through the nozzle, moistening the unsolidified dust, increasing its weight and viscosity, and helping to more effectively recover the dust to the storage tank, reducing dust escape and loss. Wet dust is less likely to fly, reducing the possibility of dust spreading into the air again during the recovery process, improving the working environment, and reducing environmental pollution. Wet dust reduces flammability, reduces the risk of explosions caused by dust accumulation and drying, and improves the safety of the production process. Proper wetting can provide better conditions for the subsequent curing process, making the dust easier to solidify and shape, and improving the quality and efficiency of curing. The nozzle design can spray water more evenly, ensuring that the dust is fully and uniformly moistened, and ensuring the stability of the recovery effect. The water flow and pressure can be easily controlled through the water inlet pipe, and the degree of moistening can be adjusted according to actual needs to achieve the best recovery effect.

[0017] Optionally, the recovery component includes an exhaust fan and an exhaust fan arranged in the recovery path, the exhaust fan is used to recover uncured dust in the molding channel into the recovery path, and the exhaust fan is used to discharge the dust in the recovery path to the position of the wetting component.

[0018] By adopting the above technical solution, the exhaust fan can quickly draw the unsolidified dust in the molding channel into the recovery path, improving the recovery efficiency and reducing the waste of dust. The exhaust fan accurately discharges the dust in the recovery path to the wet component position, so that the flow of dust has a clear direction and ensures the orderly progress of the recovery process. Timely and effective recovery of unsolidified dust allows it to participate in the curing process again, improving resource utilization and reducing production costs. Through the synergistic effect of the exhaust fan and the exhaust fan, the airflow in the recovery path can be better controlled to avoid dust blockage and accumulation. A stable and efficient recovery system helps maintain the continuity of the production process and reduce production interruptions caused by untimely dust recovery.

[0019] Optionally, the recovery component further includes a recovery conveyor belt for transporting the dust moistened by the wetting component to the inlet.

[0020] By employing this technical solution, the recovery conveyor belt can stably and continuously transport moist dust to the inlet, preventing dust spillage and accumulation during transport and ensuring the continuity of the recovery process. It can accurately deliver moist dust to the designated location, improving the efficiency and accuracy of dust recovery and reuse. The elimination of manual handling of moist dust reduces labor intensity and mitigates the potential errors and safety risks associated with manual operation. The conveyor belt's speed and transport capacity can be adjusted to accommodate varying production rhythms and dust loads.

[0021] In summary, this application has at least the following beneficial effects:

[0022] 1. The dust solidification device of the present application has a reasonable structure. Through the coordinated work of the pressurizing component and the sealing component, it can effectively solidify the dust in the forming channel, reduce the flying of dust, and has a significant effect on improving the working environment and the health of the workers.

[0023] 2. This application preferably uses a recovery component and a wetting component. Through the design of the suction fan, exhaust fan and recovery conveyor belt, it can efficiently recover and process the uncured dust, which not only improves the curing efficiency, but also further reduces the pollution of dust to the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural diagram of a dust solidification device;

[0025] Figure 2It is a cross-sectional view of a dust solidification device;

[0026] Figure 3 It is a cross-sectional view of the storage tank.

[0027] Reference numerals

[0028] 1. Storage tank; 2. Molding component; 3. Molding channel; 4. Inlet; 5. Discharge port; 6. Pressurizing component; 61. First driving member; 62. Pressurizing rod; 7. Blocking component; 71. Second driving member; 72. Blocking rod; 8. Feeding port; 9. Guide wall; 10. Recovery path; 11. Recovery component; 111. Exhaust fan; 112. Exhaust fan; 113. Recovery conveyor belt; 12. Wetting component; 121. Nozzle; 122. Water inlet pipe; 13. Dust collection component; 131. Dust hood; 132. Dust collection duct; 133. Dust collection fan. DETAILED DESCRIPTION

[0029] The present application is further described in detail below with reference to the accompanying drawings.

[0030] In this embodiment, referring to Figure 1-3 , a dust solidification device, mainly includes key parts such as a storage tank 1, a molding component 2, a pressurizing component 6, a sealing component 7, a guide wall 9, a recovery component 11 and a wetting component 12. The storage tank 1 is designed to accommodate a certain amount of dust. The molding component 2 is located in the storage tank 1, and the hollow part thereof forms a molding channel 3. The dust is pressed into the molding channel 3 by the action of the pressurizing component 6, and then compressed and solidified with the cooperation of the sealing component 7. The dust that has not been solidified is recovered by the recovery component 11 through the recovery path 10 formed by the guide wall 9, and re-enters the solidification process after being processed by the wetting component 12.

[0031] The implementation principle of the embodiment is to effectively solidify the dust by utilizing the coordinated action of pressurization and sealing, while reusing the unsolidified dust through a recovery and wetting system, thereby improving the solidification efficiency and reducing environmental pollution.

[0032] Example 2

[0033] This embodiment differs from Example 1 in that a dust collection assembly 13 is added to the storage tank 1. This design more effectively collects dust from the working environment, further improving the cleanliness of the working environment. The dust collection assembly 13 includes a dust collection hood 131 and a dust collection duct 132. A dust collection fan 133 is installed within the dust collection duct 132. This powerful suction draws dust from the working environment and transfers it to the storage tank 1, providing more raw materials for subsequent dust solidification processing.

[0034] Example 3

[0035] Based on Example 2, this embodiment further optimizes the design of the pressurizing assembly 6 and the sealing assembly 7. The pressurizing assembly 6 comprises a first driving member 61 and a pressurizing rod 62. The first driving member 61 drives the pressurizing rod 62 to precisely penetrate or separate the molding channel 3, thereby achieving efficient dust pressurization. The sealing assembly 7 comprises a second driving member 71 and a sealing rod 72. The second driving member 71 controls the sealing rod 72 to precisely penetrate or separate the molding channel 3, thereby achieving flexible sealing or opening of the discharge port 5, ensuring that solidified dust can be discharged smoothly while preventing unsolidified dust from leaking.

[0036] Example 4

[0037] Reference Figure 3 Based on Example 3, this embodiment further improves the design of the recovery component 11 and the wetting component 12. The recovery component 11 includes an exhaust fan 111, an exhaust fan 112 and a recovery conveyor belt 113. The exhaust fan 111 can suck the uncured dust in the molding channel 3 into the recovery path 10, and the exhaust fan 112 is responsible for blowing the dust to the wetting component 12. The wetting component 12 is provided with a nozzle 121 and a water inlet pipe 122. The nozzle 121 is connected to the water supply system through the water inlet pipe 122, which can wet the dust in the recovery path 10 and reduce the possibility of it flying. The recovery conveyor belt 113 can transport the moistened dust back to the inlet 4 for the next round of curing treatment.

[0038] The implementation principle of this embodiment is as follows: First, the dust is collected and accumulated in the storage tank 1. The first driving member 61 of the pressurizing assembly 6 is activated, pushing the pressurizing rod 62 to enter from the inlet 4 of the molding channel 3, squeezing the dust in the storage tank 1 into the molding channel 3. At the same time, the second driving member 71 of the sealing assembly 7 is actuated, causing the sealing rod 72 to enter the molding channel 3 from the discharge port 5, and cooperate with the pressurizing rod 62 to squeeze the dust entering the molding channel 3, causing it to solidify and form a solid. After the dust solidifies, the sealing rod 72 withdraws from the molding channel 3, and the pressurizing rod 62 moves toward the discharge port 5, discharging the solidified solid from the discharge port 5, and the solid falls out from the discharge port 8 due to its own gravity.

[0039] During this process, the uncured dust will be recycled through the recycling path 10. The exhaust fan 111 in the recycling path 10 works to suck the uncured dust into the recycling path 10. The exhaust fan 112 then pushes the dust to the position of the wetting component 12. After being wetted by the water spray of the wetting component 12, the wet dust falls on the recycling conveyor belt 113. The wet dust is transported to the inlet 4 through the recycling conveyor belt 113 so that it can participate in the curing process again, while preventing the dust originally in the storage tank 1 from entering the recycling path 10. The entire device realizes the curing treatment of dust and the recycling and reuse of uncured dust through the coordinated work of various components, thereby achieving the purpose of reducing dust emissions, protecting the environment and recycling resources.

[0040] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A dust solidification device, characterized in that: include: A storage tank (1), the storage tank (1) is used to store dust; A forming component (2) is arranged in the storage tank (1), and the forming component (2) is hollow and forms a forming channel (3); The forming channel (3) comprises an inlet (4) and an outlet (5), wherein the dust in the storage tank (1) can enter the forming channel (3) through the inlet (4), and the solid solidified in the forming channel (3) is discharged through the outlet (5); A pressurizing component (6) enters the forming channel (3) from the inlet (4) to squeeze the dust in the accumulation tank (1) into the forming channel (3); A blocking component (7) enters the forming channel (3) from the discharge port (5) and cooperates with the pressurizing component (6) to squeeze the dust entering the forming channel (3) to form a solid; A material discharge port (8), wherein the wall of the storage tank (1) is hollowed out to form the material discharge port (8); A guide wall (9) is provided in the storage tank (1) and forms a recovery path (10). A recovery component (11) is provided in the recovery path (10) for recovering uncured molded dust in the molding channel (3) into the storage tank (1); The wetting component (12) is arranged in the recovery path (10) and is arranged on a side of the recovery component (11) close to the inlet (4).

2. A dust solidification device according to claim 1, characterized in that: The storage tank (1) is provided with a dust collection assembly (13).

3. A dust solidification device according to claim 2, characterized in that: The dust collection assembly (13) comprises a dust collection hood (131), a dust collection pipe (132) is provided on the dust collection hood (131), and a dust collection fan (133) is provided in the dust collection pipe (132).

4. The dust solidification device according to claim 1, characterized in that: The pressurizing assembly (6) comprises a first driving member (61), the first driving member (61) being provided with a pressurizing rod (62), and the first driving member (61) driving the pressurizing rod (62) to penetrate or separate the forming channel (3).

5. The dust solidification device according to claim 1, characterized in that: The blocking assembly (7) comprises a second driving member (71), the second driving member (71) being provided with a blocking rod (72), and the second driving member (71) driving the blocking rod (72) to penetrate or separate the forming channel (3) for blocking or avoiding the discharge port (5).

6. The dust solidification device according to claim 1, characterized in that: The wetting component (12) comprises a nozzle (121) provided on the recovery path (10), and the nozzle (121) is connected to a water inlet pipe (122).

7. The dust solidification device according to claim 1, characterized in that: The recovery component (11) comprises an exhaust fan (111) and an exhaust fan (112) arranged in the recovery path (10); the exhaust fan (111) is used to recover uncured dust in the molding channel (3) into the recovery path (10); and the exhaust fan (112) is used to discharge the dust in the recovery path (10) to the position of the wetting component (12).

8. The dust solidification device according to claim 7, characterized in that: The recovery component (11) further comprises a recovery conveyor belt (113) for transporting the dust moistened by the moistening component (12) to the inlet (4).

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