Aluminum processing leftover material recovery device

By designing an aluminum scrap recycling device with crushing and extrusion mechanism, the gap problem caused by insufficient crushing of scraps in the existing device is solved, and a more efficient aluminum scrap recycling and forming effect is achieved.

CN223250203UActive Publication Date: 2025-08-22LIAONING ZHONGWANG GROUP CO LTD
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Patent Information

Application Number
CN202422340947.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-22
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing aluminum scrap recycling devices lack the crushing function, which leads to large gaps in scraps when extruded and molded, which affects the recycling effect.

Method used

An aluminum scrap recycling device including a crushing mechanism and an extrusion mechanism is designed. The scrap material is crushed into debris through a crushing roller, and the debris is extruded by a cylinder-driven extrusion plate, and the unfinished material is secondaryly processed in combination with a screen box.

Benefits of technology

The uniform distribution and extrusion forming of aluminum scraps is achieved, which improves recycling efficiency and molding quality, reduces voids and increases recycling value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum processing, and discloses an aluminum processing leftover material recovery device which comprises a supporting seat, a conveying belt is arranged at the top of the supporting seat, a smashing mechanism is arranged at the top of the conveying belt, an extruding mechanism is arranged on the right side of the supporting seat, and the smashing mechanism comprises a supporting frame. The supporting frame is fixedly connected to the left side of the top of the supporting base, a material box is fixedly connected to the top of the supporting frame, and smashing rollers are rotationally connected to the two sides in the material box. According to the aluminum processing leftover material recycling device, through the arranged smashing mechanism, secondary smashing is conducted on aluminum processing leftover materials, refining is conducted on the aluminum processing leftover materials, more uniform material distribution in the extrusion process is facilitated, gaps and defects are reduced, and the later extrusion forming effect is improved; and under the action of the air cylinder, the purpose of extrusion forming of the aluminum machining leftover materials can be achieved, and the recovery value of the aluminum machining leftover materials is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum processing, in particular to a device for recovering aluminum processing scraps. Background Art

[0002] Aluminum processing primarily refers to the process of transforming aluminum billets into finished products using plastic working methods. Key processing methods include rolling, extrusion, stretching, and forging. These methods utilize various physical processes to plastically deform the aluminum billet, ultimately achieving the desired shape and size.

[0003] During the aluminum processing process, scraps will be generated, and an aluminum processing scrap recovery device is needed. Most of the existing aluminum processing scrap recovery devices do not have the function of crushing the aluminum processing scraps. This leads to the phenomenon of large gaps when the aluminum processing scraps are extruded. As a result, the effect of extrusion molding and recycling of the aluminum processing scraps is poor and there are defects. Utility Model Content

[0004] In view of this, the present invention discloses a device for recycling aluminum processing scraps, the specific scheme of which is as follows:

[0005] An aluminum processing scrap recycling device includes a support base, a conveyor belt, a crushing mechanism, and an extrusion mechanism;

[0006] The conveyor belt and the crushing mechanism are both arranged on the support seat. The crushing mechanism includes a material box and a crushing roller. The crushing roller is arranged in the material box. The upper and lower parts of the material box are both provided with openings. The conveyor belt is arranged below the lower opening of the material box.

[0007] The extrusion mechanism is arranged on the support seat and located below the conveyor belt, and includes a box body, an extrusion plate, a vertical plate, and a cylinder. The box body is a trough structure with an opening at the top, the vertical plate is arranged on the support seat, the cylinder is arranged on the vertical plate, the extrusion plate is located in the box body, and the piston rod of the cylinder is connected to the extrusion plate.

[0008] As a supplement to the technical solution of the utility model, the crushing mechanism further includes a support frame, a flat gear, and a motor;

[0009] The material box is arranged above the conveyor belt through a support frame. There are two groups of crushing rollers. A flat gear is provided at the end of each group of crushing rollers. The two groups of flat gears are meshed with each other. The motor is connected to one group of crushing rollers.

[0010] As a supplement to the technical solution of the present utility model, the pulverizing mechanism further includes a fixing member and a material guide plate, and the material guide plate is arranged at the upper opening position of the material box through the fixing member.

[0011] As a supplement to the technical solution of the utility model, the crushing mechanism also includes a screening box and a handle;

[0012] The screening box is a box-like structure with a slot on the top, and the bottom plate of the screening box is a screen-like structure. The screening box is arranged in the material box and is located below the crushing roller. An opening for inserting the screening box is opened on the side wall of the material box, and a handle is provided on one side wall of the screening box.

[0013] As a supplement to the technical solution of the utility model, the crushing mechanism also includes a connecting piece, a limiting plate, and a limiting rod;

[0014] A limit plate is provided on the side wall of the screening box opposite to the handle. The limit plate is a plate-shaped structure. A hole groove cooperating with the limit plate is opened on the side wall of the material box. When the screening box is inserted into the material box, the limit plate is located in the hole groove on the side wall of the material box. The connecting piece is provided on the side wall of the screening box and above the handle. The connecting piece is provided with an upwardly extending protrusion. Openings are provided on the protrusion and on the side wall of the material box above the connecting piece. The limit rod passes through the protrusion and the opening on the side wall of the material box to connect the screening box with the material box.

[0015] As a supplement to the technical solution of the present utility model, the extrusion mechanism further includes a support member, a guide rod, a slider, and a mounting block;

[0016] Slide grooves are provided on both side walls of the box body, and guide rods are provided outside the slide grooves. The guide rods are provided on the box body through support members, and the mounting blocks are sleeved on the guide rods and can slide on the guide rods.

[0017] A slider is provided on the side surface of the extrusion plate, one end of the slider is connected to the side surface of the extrusion plate, and the other end of the slider passes through the slide groove on the side wall of the box body and is connected to the mounting block.

[0018] Beneficial Effects: The utility model can crush aluminum scraps through the crushing mechanism. By refining the aluminum scraps, it helps to distribute the material more evenly during the extrusion process, reduce gaps and defects, and improve the effect of subsequent extrusion molding. The extrusion mechanism, under the action of the cylinder, can achieve the purpose of extrusion molding of aluminum scraps, thereby increasing the recycling value of aluminum scraps. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the pulverizing mechanism of the utility model;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the pulverizing mechanism of the utility model;

[0023] Figure 5 This is a schematic diagram of the material box structure of the utility model;

[0024] Figure 6 This is a schematic diagram of the extrusion mechanism of the utility model;

[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the utility model.

[0026] In the figure: 1. Support seat; 2. Crushing mechanism; 201. Connecting part; 202. Motor; 203. Limiting plate; 204. Crushing roller; 205. Flat gear; 206. Support frame; 207. Screening box; 208. Fixing part; 209. Guide plate; 210. Material box; 211. Limiting rod; 212. Handle; 3. Extrusion mechanism; 301. Box body; 302. Extrusion plate; 303. Support member; 304. Slider; 305. Vertical plate; 306. Cylinder; 307. Guide rod; 308. Mounting block; 4. Conveyor belt. DETAILED DESCRIPTION

[0027] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0028] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0029] like Figures 1 to 7 As shown, a device for recycling aluminum processing scraps includes a support base 1, a conveyor belt 4, a crushing mechanism 2, and an extrusion mechanism 3.

[0030] The conveyor belt 4 and the crushing mechanism 2 are both arranged on the support seat 1. The crushing mechanism 2 includes a material box 210 and a crushing roller 204. The crushing roller 204 is arranged in the material box 210. Aluminum processing scraps can be put into the material box 210, and the aluminum processing scraps are crushed into debris by the crushing roller 204. The material box 210 is provided with openings at the top and bottom. The upper opening is used for feeding and the lower opening is used for discharging. The conveyor belt 4 is arranged below the opening at the bottom of the material box 210, and is used to transport the crushed debris to the extrusion mechanism 3.

[0031] The extrusion mechanism 3 is arranged on the support base 1 and is located below the conveyor belt 4, so that the conveyor belt 4 can transport debris into the extrusion mechanism 3, including a box body 301, an extrusion plate 302, a vertical plate 305, and a cylinder 306. The box body 301 is a trough structure with an opening on the top. The debris transported by the conveyor belt 4 falls into the box body 301 through the opening on the top of the box body 301. The vertical plate 305 is arranged on the support base 1, and the cylinder 306 is arranged on the vertical plate 305. The extrusion plate 302 is located in the box body 301, and the piston rod of the cylinder 306 is connected to the extrusion plate 302. When the piston rod of the cylinder 306 is extended, it drives the extrusion plate 302 to extrude the debris in the box body 301 to form aluminum chip briquettes.

[0032] During use of the present invention, aluminum processing scraps are first put into the crushing mechanism 2, and the aluminum processing scraps are crushed into debris by the crushing roller 204. The debris falls from the bottom opening of the material box 210 of the crushing mechanism 2 to the conveyor belt 4, and is transported by the conveyor belt 4 to the box body 301 of the extrusion mechanism 3. At this time, the cylinder 306 is started, and the debris in the box body 301 is squeezed by the extrusion plate 302, which can achieve the purpose of extruding the debris into shape.

[0033] As a preferred technical solution of the present invention, the crushing mechanism 2 further includes a support frame 206 , a flat gear 205 , and a motor 202 .

[0034] The material box 210 is arranged above the conveyor belt 4 through the support frame 206. There are two groups of crushing rollers 204. A flat gear 205 is provided at the end of each group of crushing rollers 204. The two groups of flat gears 205 are meshed with each other. The motor 202 is connected to one group of crushing rollers 204. Through the above arrangement, the relative rotation of the two groups of crushing rollers 204 can be achieved only by setting one group of motors 202, thereby realizing the crushing function of aluminum processing scraps.

[0035] As a preferred technical solution of the present invention, the pulverizing mechanism 2 further includes a fixing member 208 and a material guide plate 209 . The material guide plate 209 is arranged at the upper opening position of the material box 210 through the fixing member 208 .

[0036] As a preferred technical solution for this practicality, when aluminum processing scraps are crushed by the crushing mechanism 2, the crushing effect may be poor, resulting in some blocky scraps not being crushed into debris and falling directly onto the conveyor belt 4. When the aluminum processing scraps are crushed by the extrusion mechanism 3, the blocky scraps and debris are extruded, resulting in a large number of gaps in the aluminum chip briquettes. To avoid the above technical problems, the crushing mechanism 2 also includes a screening box 207 and a handle 212.

[0037] The screening box 207 is a box-shaped structure with a slotted top. The bottom plate of the screening box 207 is a mesh-like structure, which can filter and collect block scraps that have not been crushed into debris, facilitating secondary crushing of large pieces of aluminum processing scraps. The screening box 207 is arranged in the material box 210 and is located below the crushing roller 204. An opening for inserting the screening box 207 is opened on the side wall of the material box 210, and a handle 212 is provided on one side wall of the screening box 207 to facilitate pulling out the screening box 207.

[0038] As a supplement to the above technical solution, the crushing mechanism 2 further includes a connecting member 201 , a limiting plate 203 , and a limiting rod 211 .

[0039] A limit plate 203 is provided on the side wall of the screening box 207 opposite the handle 212. The limit plate 203 is a plate-shaped structure. A hole slot is provided on the side wall of the material box 210 to cooperate with the limit plate 203. When the screening box 207 is inserted into the material box 210, the limit plate 203 is located in the hole slot on the side wall of the material box 210, and the screening box 207 is supported by the arrangement of the hole slot. The connecting member 201 is provided on the side wall of the screening box 207 and is located above the handle 212. The connecting member 201 has an upwardly extending protrusion. The protrusion and the side wall of the material box 210 above the connecting member are both provided with openings. The limit rod 211 passes through the protrusion and the opening on the side wall of the material box 210 to connect the screening box 207 to the material box 210.

[0040] The limiting plate 203 is arranged on the front end side wall of the screening box 207, and the handle 212 and the connecting piece 201 are arranged on the rear end side wall of the screening box 207. They are respectively connected to the material box 210 through the limiting plate 203 and the connecting piece 201, thereby achieving the technical effect of detachable connection between the screening box 207 and the material box 210. When the screening box 207 needs to be taken out, the limiting rod 211 is first moved out, and then the handle 212 is pulled to pull the screening box 207 out of the material box 210.

[0041] As a preferred technical solution of the above embodiment, the surface of the limiting rod 211 is provided with a thread, and the surface of the limiting rod 211 is threadedly connected with a locking nut, and the screening box 207 can be fixed by the provided locking nut.

[0042] As a preferred technical solution of the present invention, the extrusion mechanism 3 further includes a support member 303 , a guide rod 307 , a slider 304 , and a mounting block 308 .

[0043] The side walls of the box body 301 are provided with a slide groove, and a guide rod 307 is provided outside the slide groove. The guide rod 307 is set on the box body 301 through the support member 303, and the mounting block 308 is sleeved on the guide rod 307 and can slide on the guide rod 307;

[0044] A slider 304 is provided on the side surface of the extrusion plate 302. One end of the slider 304 is connected to the side surface of the extrusion plate 302, and the other end of the slider 304 passes through a slot on the side wall of the box 301 and is connected to the mounting block 308. This arrangement improves the movement stability of the extrusion plate 302 during the extrusion of aluminum chips.

[0045] The above description is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, can make equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for recycling aluminum processing scraps, characterized in that: It comprises a support base (1), a conveyor belt (4), a crushing mechanism (2), and an extrusion mechanism (3); The conveyor belt (4) and the crushing mechanism (2) are both arranged on the support seat (1); the crushing mechanism (2) comprises a material box (210) and a crushing roller (204); the crushing roller (204) is arranged in the material box (210); the material box (210) is provided with openings at the top and bottom; and the conveyor belt (4) is arranged below the lower opening of the material box (210); The extrusion mechanism (3) is arranged on the support seat (1) and is located below the conveyor belt (4), and comprises a box body (301), an extrusion plate (302), a vertical plate (305), and a cylinder (306); the box body (301) is a trough structure with an upper opening; the vertical plate (305) is arranged on the support seat (1); the cylinder (306) is arranged on the vertical plate (305); the extrusion plate (302) is located in the box body (301); and the piston rod of the cylinder (306) is connected to the extrusion plate (302).

2. The aluminum processing scrap recycling device according to claim 1, characterized in that: The pulverizing mechanism (2) further includes a support frame (206), a flat gear (205), and a motor (202); The material box (210) is arranged above the conveyor belt (4) through a support frame (206). Two groups of crushing rollers (204) are provided. A flat gear (205) is provided at the end of each group of crushing rollers (204). The two groups of flat gears (205) are meshed with each other. The motor (202) is connected to one of the groups of crushing rollers (204).

3. The aluminum processing scrap recycling device according to claim 1, characterized in that: The pulverizing mechanism (2) further comprises a fixing member (208) and a material guide plate (209), wherein the material guide plate (209) is arranged at the upper opening position of the material box (210) through the fixing member (208).

4. The aluminum processing scrap recycling device according to claim 1, characterized in that: The pulverizing mechanism (2) further includes a screening box (207) and a handle (212); The screening box (207) is a box-shaped structure with a slot on the top, and the bottom plate of the screening box (207) is a screen-shaped structure. The screening box (207) is arranged in the material box (210) and is located below the crushing roller (204). An opening for inserting the screening box (207) is opened on the side wall of the material box (210), and a handle (212) is provided on one side wall of the screening box (207).

5. The aluminum processing scrap recycling device according to claim 4, characterized in that: The pulverizing mechanism (2) further includes a connecting member (201), a limiting plate (203), and a limiting rod (211); A limiting plate (203) is provided on the side wall of the screening box (207) opposite to the handle (212), and the limiting plate (203) is a plate-shaped structure. A hole groove cooperating with the limiting plate (203) is opened on the side wall of the material box (210). When the screening box (207) is inserted into the material box (210), the limiting plate (203) is located in the hole groove on the side wall of the material box (210). The connecting member (201) is provided on the side wall of the screening box (207) and above the handle (212). The connecting member (201) is provided with a protrusion extending upward. The protrusion and the side wall of the material box (210) above the connecting member are both provided with openings. The limiting rod (211) passes through the protrusion and the opening on the side wall of the material box (210) to connect the screening box (207) with the material box (210).

6. The aluminum processing scrap recycling device according to claim 1, characterized in that: The extrusion mechanism (3) further includes a support member (303), a guide rod (307), a slider (304), and a mounting block (308); Both side walls of the box body (301) are provided with a slide groove, and a guide rod (307) is provided outside the slide groove. The guide rod (307) is arranged on the box body (301) through a support member (303), and the mounting block (308) is sleeved on the guide rod (307) and can slide on the guide rod (307); A slider (304) is provided on the side surface of the extrusion plate (302), one end of the slider (304) is connected to the side surface of the extrusion plate (302), and the other end of the slider (304) passes through a slide groove on the side wall of the box body (301) and is connected to the mounting block (308).