Anti-deformation rolling processing device for deformed steel bars

By introducing a support mechanism and installation mechanism into the rebar rolling device, the deformation problem of the bending part of the rebar during the rolling process is solved, and stable processing and high-quality molding of rebar are achieved.

CN223250217UActive Publication Date: 2025-08-22LISHUI HUAHONG STEEL PROD CO LTD
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Patent Information

Application Number
CN202422523719.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-22
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing rebar rolling device cannot actively avoid deformation of the bent parts during processing, resulting in the impact of the working quality of the equipment.

Method used

A rebar anti-deformation rolling processing device including a support mechanism and a mounting mechanism is designed to support and protect the bending parts through the support plate, and the support plate angle is adjusted to adapt to the rebar of different thicknesses through the rotating rod and the scale plate, and the thickness is detected in combination with a laser tester.

Benefits of technology

It realizes effective support for the bent parts during the rebar rolling process, prevents deformation, improves the stability and practicality of the equipment, and ensures straight movement and high-quality processing of the rebar.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a deformed steel bar anti-deformation rolling processing device, which belongs to the technical field of deformed steel bar processing, solves the problem that a suspended part is easy to bend and deform when the existing deformed steel bar is rolled, and comprises a side plate, a plurality of groups of processing parts and a base, the side surface of the side plate is provided with a plurality of groups of processing parts, and the side surface of the side plate is fixedly provided with the base. The side plate and the side plate are symmetrically and fixedly provided with supporting mechanisms for supporting the outer surface of the deformed steel bar, the supporting mechanisms are located between the machined parts, and supporting plates are arranged in the supporting mechanisms. The deformed steel bar machining device has the advantages that the supporting mechanisms and the machined parts are arranged, so that the deformed steel bar to be machined can be stably machined step by step; in the machining process, suspended deformed steel bars are supported and protected, by means of installation and use of the supporting plates, the portions, prone to bending and suspending, of the deformed steel bars during machining are positioned, the situation that the suspended portions are twisted when the deformed steel bars are extruded in the machining rollers is prevented, and therefore the stability of equipment during use is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of threaded steel processing, and in particular relates to a threaded steel anti-deformation rolling processing device. Background Art

[0002] Rolling is a metal processing technology that passes the metal billet through the gap between a pair of rotating rollers. Due to the compression of the rollers, the cross-section of the material is reduced and the length is increased. Now, when processing various types of steel, rolling technology is used to process and treat the steel. It can reasonably change the material cross-section of the rebar itself, making it easier to process the rebar later.

[0003] Chinese utility model patent CN221361279U discloses a device for rolling and processing threaded steel to prevent deformation, including a workbench, a detection device provided on the upper end of the workbench, and multiple sets of guide frames, active guide rollers, and conveying brackets installed on the workbench. Through the use of various components on the surface, the threaded steel is stably conveyed and rolled. During the processing, the detection device can monitor the processing status of the material in real time to prevent the material from being twisted or bent due to rolling.

[0004] The above design can stably detect the rebar being processed through the use of a detection device, quickly identify and analyze the bent parts of the rebar, and facilitate subsequent adjustments. However, there are certain problems in actual use. Specifically, when the equipment is running, it can only detect the curvature of the rebar. It is unable to add support and protection to the easily bent parts of the rebar during the rolling process of the rebar, and is unable to actively avoid deformation of the rebar during the rolling process, resulting in the working quality of the equipment itself being affected. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0006] In order to solve the problems raised in the above background technology, the present invention adopts the following technical solutions.

[0007] A threaded steel anti-deformation rolling processing device includes a side plate, a processing part and a base. Multiple groups of processing parts are installed on the side surface of the side plate. The base is fixedly installed on the side surface of the side plate. A support mechanism for supporting the outer surface of the threaded steel is symmetrically fixedly installed on the side surface of the side plate between the processing parts. A support plate is arranged in the support mechanism, and the support plate is used to protect and support the easily bending surface of the threaded steel.

[0008] As an optimal technical solution of the present invention, the support mechanism includes a support plate and a fitting portion. The support plate is arranged on the side of the side plate, and a fitting portion that fits with the side of the threaded steel bar is provided at the opening at the bottom end of the support plate.

[0009] As an optimal technical solution of the present invention, the support mechanism also includes a rotating rod, a pointer and a scale plate. The rotating rod is fixedly mounted on the side of the support plate, the pointer is rotatably mounted on the outer surface of the rotating rod, and the scale plate is fixedly mounted on the side of the support plate.

[0010] As an optimal technical solution of the present invention, the threaded steel anti-deformation rolling processing device also includes an installation mechanism, which includes a mounting seat, a connecting frame, a support frame and an installation assembly. The mounting seat is installed on the side of the side plate, the connecting frame is fixedly installed on the side of the mounting seat, the support frame is fixedly installed on the upper surface of the support plate, and an installation assembly is arranged between the support frame and the connecting frame.

[0011] As an optimal technical solution of the present invention, the installation assembly consists of a screw and a nut. The screw passes through the end of the connecting frame and both sides of the support frame at the same time, and the nut is threadedly installed at the end of the screw.

[0012] As an optimal technical solution of the present invention, the processing part includes a processing roller, a driving rod and a driving assembly. The driving rod is symmetrically rotatably installed on the side of the side plate, the processing roller is fixedly installed on the outside of the driving rod, and the driving assembly is fixedly installed on the side of the side plate opposite to the processing roller.

[0013] As an optimal technical solution of the present utility model, the drive assembly includes an outer shell, a meshing gear and a drive motor. The outer shell is fixedly mounted on the side of the side panel, the meshing gear is fixedly mounted on the outside of the drive rod, there are two groups of meshing gears, and the two groups of meshing gears are meshed with each other. The drive motor is fixedly mounted on the side of the outer shell, and the output end of the drive motor is fixedly connected to the end of one group of drive rods.

[0014] As a preferred technical solution of the present invention, the threaded steel anti-deformation rolling processing device also includes a laser tester for detecting the thickness of the threaded steel after processing.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] (1) In the present invention, by setting up a support mechanism and a processing part, the threaded steel to be processed can be processed step by step stably, and support and protection can be provided for the suspended threaded steel during the processing. By installing and using the support plate, the part of the threaded steel that is easy to bend and suspended during processing can be positioned to prevent the suspended part from twisting when the threaded steel is squeezed inside the processing roller, thereby ensuring the stability of the equipment during use.

[0017] (2) In the present invention, by setting up a mounting mechanism, the position and angle of the support plate can be quickly fixed, which makes it easy to install the support plate to the target position. Since the threaded steel needs to be rolled step by step, the thickness and width of the threaded steel will change each time. At this time, the adjustment of the angle of the support plate itself can better adapt to threaded steel of different thicknesses, thereby improving the practicality of the equipment itself. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model.

[0019] Figure 2 This is a three-dimensional diagram of the structure after the support mechanism and side panels of the utility model are separated.

[0020] Figure 3 It is a three-dimensional diagram of the support mechanism structure of the utility model.

[0021] Figure 4 It is a structural diagram of the installation mechanism in the utility model.

[0022] Figure 5 It is a structural schematic diagram of the processing part in this utility model.

[0023] Figure 6 It is a structural diagram of the driving component in the utility model.

[0024] The corresponding relationship between the illustration labels and component names in the figure is as follows:

[0025] 1. Side panel; 2. Processing part; 21. Processing roller; 22. Driving rod; 23. Driving assembly; 231. Outer shell; 232. Meshing gear; 233. Driving motor; 3. Base; 4. Support mechanism; 41. Support plate; 42. Laminating part; 43. Rotating rod; 44. Pointer; 45. Scale plate; 5. Mounting mechanism; 51. Mounting seat; 52. Connecting frame; 53. Support frame; 54. Mounting assembly; 6. Laser tester. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.

[0029] Depend on Figure 1 and Figure 2 As shown, it is a structural schematic diagram of the threaded steel anti-deformation rolling processing device in this embodiment, including a side plate 1, a processing part 2 and a base 3. The side surface of the side plate 1 is installed with multiple groups of processing parts 2, and the side surface of the side plate 1 is fixedly installed with a base 3. The side surface of the side plate 1 is symmetrically fixed between the processing parts 2 to support the outer surface of the threaded steel. Support mechanism 4 is fixedly installed.

[0030] During use, the threaded steel bars to be processed are rolled step by step through multiple groups of processing parts 2. Multiple groups of processing parts 2 are provided, and the specifications of the rolled processing parts 2 in each group are different, so that the threaded steel bars can be processed stably. During the processing, the support mechanism 4 is used to support and protect the unprotected and easily bent threaded steel bars between the processing parts 2, thereby ensuring the stability of the threaded steel bars during the processing.

[0031] By the attached Figure 3 As shown, it is a structural schematic diagram of the support mechanism 4 in this embodiment, and the support mechanism 4 includes a support plate 41 and a fitting portion 42. The support plate 41 is arranged on the side of the side plate 1, and a fitting portion 42 that fits with the side of the threaded steel bar is provided at the bottom opening of the support plate 41.

[0032] During use, the support plate 41 is installed to the target position. Then, as the workpiece 2 processes and transports the threaded steel, the threaded steel will slide along the direction of extrusion of the workpiece 2. The support plate 41 can now support the suspended parts of the threaded steel and assist the threaded steel to move straight. When the threaded steel moves to the next group of workpieces 2 for processing, the fitting part 42 can fit to the suspended outer surface of the threaded steel to prevent the suspended part of the threaded steel from being deformed due to extrusion by the front section.

[0033] By the attached Figure 3 As shown, it is a structural schematic diagram of the support mechanism 4 in this embodiment, and the support mechanism 4 also includes a rotating rod 43, a pointer 44 and a scale plate 45. The rotating rod 43 is fixedly mounted on the side of the support plate 41, the pointer 44 is rotatably mounted on the outer surface of the rotating rod 43, and the scale plate 45 is fixedly mounted on the side of the support plate 41.

[0034] During use, by installing the rotating rod 43, the pointer 44 is under the action of gravity, and the heavier part at the bottom of the pointer 44 is perpendicular to the ground. At this time, according to the direction pointed by the bottom of the pointer 44 and the matching of the scale groove outside the scale plate 45, the angle of the support plate 41 during installation is quickly corrected.

[0035] By the attached Figure 4 As shown, it is a structural schematic diagram of the mounting mechanism 5 in this embodiment. The threaded steel anti-deformation rolling processing device also includes a mounting mechanism 5, and the mounting mechanism 5 includes a mounting seat 51, a connecting frame 52, a support frame 53 and a mounting assembly 54. The mounting seat 51 is installed on the side of the side plate 1, the connecting frame 52 is fixedly installed on the side of the mounting seat 51, and the support frame 53 is fixedly installed on the upper surface of the support plate 41. An installation assembly 54 is provided between the support frame 53 and the connecting frame 52.

[0036] During use, the mounting mechanism 5 is installed as a whole to the side of the side panel 1 by using the mounting seat 51, and then the end of the connecting frame 52 is pressed between the support frames 53. By using the mounting assembly 54, the two side wing panels of the support frame 53 are squeezed, and the overall angle of the wing panels is offset toward the middle end, so that the inner wall of the wing panel of the support frame 53 is fitted with the two sides of the end of the connecting frame 52, thereby fixing the position and angle of the lower end support mechanism 4.

[0037] By the attached Figure 4 As shown, it is a structural diagram of the installation mechanism 5 in this embodiment. The installation assembly 54 is composed of a screw and a nut. The screw passes through the end of the connecting frame 52 and both sides of the support frame 53 at the same time. The nut is threadedly installed at the end of the screw. During use, the screw is passed through the wing plates on both sides of the support frame 53 and the end of the connecting frame 52, so that the connecting frame 52 fits with the support frame 53. Then, as the nut continues to move on the outer surface of the screw, the distance between the wing plates and both sides of the connecting frame 52 gradually decreases, completing the fixation of the position and angle of the support frame 53.

[0038] By the attached Figure 5 As shown, it is a structural schematic diagram of the processing part 2 in this embodiment, the processing part 2 includes a processing roller 21, a driving rod 22 and a driving assembly 23. The driving rod 22 is symmetrically rotatably installed on the side of the side plate 1, the processing roller 21 is fixedly installed on the outside of the driving rod 22, and the driving assembly 23 is fixedly installed on the side of the side plate 1 opposite to the processing roller 21. During use, the two groups of driving rods 22 drive the processing rollers 21 to rotate simultaneously under the drive of the driving assembly 23. At this time, the processing roller 21 extrudes and conveys the threaded steel at the middle end, and while squeezing the threaded steel shape, pushes the threaded steel into the next group of processing rollers 21 to realize the step-by-step rolling of the threaded steel.

[0039] By the attached Figure 6As shown, it is a structural schematic diagram of the drive component 23 in this embodiment, the drive component 23 includes an outer shell 231, a meshing gear 232 and a drive motor 233, the outer shell 231 is fixedly mounted on the side of the side plate 1, the meshing gear 232 is fixedly mounted on the outside of the drive rod 22, there are two groups of meshing gears 232, and the two groups of meshing gears 232 are meshed with each other, the drive motor 233 is fixedly mounted on the side of the outer shell 231, and the output end of the drive motor 233 is fixedly connected to the end of one group of drive rods 22. During use, the drive motor 233 drives one group of drive rods 22 to rotate. At this time, with the cooperation of the two groups of meshing gears 232, the two groups of processing rollers 21 enter the rotation state at the same time to extrude and convey the threaded steel.

[0040] By the attached Figure 1 As shown, the threaded steel anti-deformation rolling processing device also includes a laser tester 6 for detecting the thickness of the processed threaded steel. During use, the thickness of the processed threaded steel material can be detected to test whether the threaded steel surface is uneven or not.

[0041] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the concept of the present invention, which should be regarded as falling within the scope of protection determined by the claims submitted for the present invention.

Claims

1. A threaded steel anti-deformation rolling processing device, comprising a side plate (1), a processing piece (2) and a base (3), wherein a plurality of processing pieces (2) are mounted on the side surface of the side plate (1), and a base (3) is fixedly mounted on the side surface of the side plate (1), characterized in that: A support mechanism (4) for supporting the outer surface of the threaded steel bar is symmetrically fixedly installed on the side of the side plate (1) between the processed parts (2), and a support plate (41) is provided in the support mechanism (4). The support plate (41) is used to protect and support the easily bent surface of the threaded steel bar.

2. The anti-deformation rolling processing device for threaded steel bars according to claim 1, characterized in that: The support mechanism (4) comprises a support plate (41) and a fitting portion (42). The support plate (41) is arranged on the side of the side plate (1). The fitting portion (42) that fits with the side of the threaded steel bar is provided at the bottom opening of the support plate (41).

3. The anti-deformation rolling processing device for threaded steel bars according to claim 2, characterized in that: The support mechanism (4) further comprises a rotating rod (43), a pointer (44) and a scale plate (45), wherein the rotating rod (43) is fixedly mounted on the side of the support plate (41), the pointer (44) is rotatably mounted on the outer surface of the rotating rod (43), and the scale plate (45) is fixedly mounted on the side of the support plate (41).

4. The anti-deformation rolling processing device for threaded steel bars according to claim 2, characterized in that: The device further comprises a mounting mechanism (5), the mounting mechanism (5) comprising a mounting seat (51), a connecting frame (52), a support frame (53) and a mounting assembly (54), the mounting seat (51) being mounted on a side surface of the side plate (1), the connecting frame (52) being fixedly mounted on a side surface of the mounting seat (51), the support frame (53) being fixedly mounted on an upper surface of the support plate (41), and the mounting assembly (54) being provided between the support frame (53) and the connecting frame (52).

5. The anti-deformation rolling processing device for threaded steel bars according to claim 4, characterized in that: The mounting assembly (54) is composed of a screw and a nut. The screw passes through the end of the connecting frame (52) and both sides of the support frame (53) at the same time, and the nut is threadedly mounted on the end of the screw.

6. The anti-deformation rolling processing device for threaded steel bars according to claim 1, characterized in that: The processing part (2) comprises a processing roller (21), a driving rod (22) and a driving assembly (23), wherein the driving rod (22) is symmetrically mounted on the side of the side plate (1), the processing roller (21) is fixedly mounted on the outside of the driving rod (22), and the driving assembly (23) is fixedly mounted on the side of the side plate (1) opposite to the processing roller (21).

7. The anti-deformation rolling processing device for threaded steel bars according to claim 6, characterized in that: The driving assembly (23) comprises an outer shell (231), a meshing gear (232) and a driving motor (233), wherein the outer shell (231) is fixedly mounted on a side surface of the side plate (1), the meshing gear (232) is fixedly mounted on the outside of the driving rod (22), two groups of meshing gears (232) are provided, and the two groups of meshing gears (232) mesh with each other, the driving motor (233) is fixedly mounted on a side surface of the outer shell (231), and the output end of the driving motor (233) is fixedly connected to the end of one group of driving rods (22).

8. The anti-deformation rolling processing device for threaded steel bars according to claim 1, characterized in that: The device also includes a laser tester (6) for detecting the thickness of the processed threaded steel bar.

Citation Information

Patent Citations

  • Anti-deformation rolling processing device for deformed steel bars

    CN221361279U