Die for combined production of progressive die and transfer die
By designing the mold structure of the rapid replacement mechanism and buffer components, the mold accuracy reduction and replacement time-consuming problems caused by wear are solved, and efficient production and product quality stability are achieved.
Patent Information
- Application Number
- CN202422550405.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The molds produced by the existing combination of step-up molds and transfer molds wear during repeated use, resulting in a decrease in mold accuracy, affecting product quality, and replacing molds time and effort, resulting in low production efficiency.
A mold structure including a workbench, upper mold seat, step-up upper mold, transfer upper mold, lower mold seat, step-up lower mold, transfer lower mold, material breaking mold and replacement mechanism is designed. The rapid disassembly and installation of the material breaking mold is achieved through the replacement mechanism, and the upper mold seat is driven by the buffer assembly and the cylinder drives the upper mold seat to complete multi-process processing using a mechanical clamp.
It realizes rapid replacement of breaking dies, reduces downtime, improves production efficiency, ensures product quality stability, and improves production progress and material utilization rate.
Smart Images

Figure CN223250354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a die produced by combining a progressive die and a transfer die, belonging to the technical field of die. Background Art
[0002] A progressive die (also called a continuous die) consists of multiple stations, each of which completes different processing in sequence. A series of different stamping processes are completed in one stroke of the punch press. After one stroke is completed, the punch press feeding mechanism moves the material forward according to a fixed step distance. In this way, multiple processes can be completed on a pair of molds, generally including punching, blanking, bending, trimming, stretching, etc.
[0003] A Chinese patent application (publication number: CN207533808U) discloses a mold produced by combining a progressive die and a transfer die. Through structural optimization design, the original die that completed the blanking separately is integrated with the progressive die to complete the entire stamping process. The blanking is directly performed on the same machine tool, and then each process is completed by a mechanical clamp. Compared with existing technologies, the mold produced by the rationally designed progressive die and transfer die combination can complete multiple stamping processes on the same machine tool, reducing the turnover and repositioning process of using multiple molds, reducing the cost of the mold and the use of manual allocation, and reducing the time occupied by the punching machine. It is safer and faster, improves the utilization rate of materials, and increases production output.
[0004] Although the above patent can integrate the original die that completes the cutting with the progressive die to complete the stamping process of the entire process, cut the material directly on the same machine tool, and then complete each process through mechanical clamps, the die that completes the cutting will wear out during repeated use. Wear will cause the mold accuracy to decrease and affect product quality. These problems will affect the product qualification rate. The above patent is not conducive to replacing the die that completes the cutting, making the replacement process time-consuming and labor-intensive, increasing downtime, and may lead to low production efficiency.
[0005] Therefore, a die produced by combining progressive die and transfer die is proposed. Utility Model Content
[0006] In view of this, the utility model provides a mold produced by combining a progressive die and a transfer die to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0007] The technical solution of the present utility model is achieved as follows: a mold produced by a combination of a progressive die and a transfer die, comprising a workbench and an upper die base, a progressive upper die and a transfer upper die, a lower die base is fixedly installed on the top of the workbench, the top of the lower die base is fixedly connected to the progressive lower die, the top of the lower die base is fixedly connected to the transfer lower die, a cutting die is provided on the front side of the top of the lower die base, a tool is fixedly installed on the front end of the top of the upper die base, a replacement mechanism is provided on the outside of the cutting die, the replacement mechanism comprises an insert block, a mounting slot and a reset spring, the insert block is fixedly connected to the left and right sides of the bottom of the cutting die, a limiting hole is provided on the outside of the insert block, slots are provided on the left and right sides of the top of the lower die base, a telescopic rod is fixedly connected to the outside of the inner cavity of the mounting slot, the telescopic rod and the inner side of the reset spring are fixedly connected to a fixed block, and the inner side of the fixed block is fixedly connected to the limiting rod.
[0008] Further preferably, a buffer assembly is provided on the top of the progressive upper die and the transfer upper die, and the buffer assembly includes a sliding rod, and the sliding rods are fixedly connected to the top of the progressive upper die and the transfer upper die, and the top of the sliding rod is fixedly connected to a reset plate, and the bottom of the reset plate is fixedly connected to a tension spring, and the tension spring is located on the outside of the sliding rod, and the other end of the tension spring is fixedly connected to the top of the upper die base.
[0009] Further preferably, cylinders are fixedly connected to the four sides of the top of the lower die base, and the output ends of the cylinders are fixedly connected to the bottom of the upper die base.
[0010] Further preferably, the mounting groove is opened on the left and right sides of the top of the lower mold base, the other end of the reset spring is fixedly connected to the outside of the inner cavity of the mounting groove, the reset spring is located on the outside of the telescopic rod, and a through hole is opened on the inner side of the inner cavity of the mounting groove, and the inner side of the limiting rod passes through the inner cavity of the through hole and is inserted into the inner cavity of the limiting hole.
[0011] Further preferably, a shift rod is fixedly connected to the top of the fixed block, shift grooves are provided on both the left and right sides of the top of the lower mold base, and the top of the shift rod passes through the inner cavity of the shift groove and extends out of the outside of the installation groove.
[0012] Further preferably, a sliding block is fixedly connected to the rear side of the fixing block, a sliding groove is provided on the rear side of the inner cavity of the installation groove, and the rear side of the sliding groove is slidably connected to the inner cavity of the sliding groove.
[0013] Further preferably, a slot is provided on the top of the upper die base, and the outer side of the sliding rod is slidably connected to the inner cavity of the slot.
[0014] Further preferably, mechanical grippers are provided on both the left and right sides of the top of the workbench, and the mechanical grippers are used to place the workpiece onto the mold of the next sequence to perform the work content of the next sequence.
[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:
[0016] 1. The utility model can cut the workpiece through the cooperation of the tool and the cutting die. When the worn cutting die needs to be replaced, the cutting die can be quickly disassembled and installed by setting a replacement mechanism, which greatly shortens the replacement time of the cutting die. The cutting die can be disassembled and installed in a short time, reducing downtime and speeding up production progress.
[0017] 2. The utility model can play a buffering role when the upper die base, the progressive upper die and the progressive lower die and the transfer lower die are in contact by arranging a cylinder, the upper die base can be driven to move by the cylinder, and the fixed block can be driven to move by arranging a shift rod and a shift groove, and the shift groove can limit the movement of the shift rod to prevent the shift rod from offsetting during the movement. By arranging a slider and a slide groove, the stability of the fixed block during movement can be improved, and by arranging a mechanical clamp, the workpiece can be delivered and placed on the subsequent mold through the mechanical clamp to complete multiple processes.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the bottom structure of the utility model;
[0022] Figure 3 This is a schematic structural diagram of the cutting die in the disassembled state of the utility model;
[0023] Figure 4 For the utility model Figure 3 The enlarged structural diagram at B in the middle;
[0024] Figure 5 For the utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0025] Figure numerals: 1. workbench; 2. replacement mechanism; 201. insert block; 202. limit hole; 203. slot; 204. mounting slot; 205. telescopic rod; 206. reset spring; 207. fixing block; 208. limit rod; 209. through hole; 210. shift rod; 211. shift slot; 3. lower die base; 4. progressive lower die; 5. transfer lower die; 6. upper die base; 7. progressive upper die; 8. transfer upper die; 9. tool; 10. cutting die; 11. buffer assembly; 1101. slide rod; 1102. slot; 1103. reset plate; 1104. tension spring; 12. slider; 13. slide slot; 14. cylinder; 15. mechanical gripper. DETAILED DESCRIPTION
[0026] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0027] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0028] Example 1
[0029] like Figure 1-4 As shown, the embodiment of the present invention provides a mold for the combined production of a progressive die and a transfer die, including a workbench 1 and an upper die base 6, a progressive upper die 7 and a transfer upper die 8. The top of the workbench 1 is fixedly installed with a lower die base 3, the top of the lower die base 3 is fixedly connected with a progressive lower die 4, the top of the lower die base 3 is fixedly connected with a transfer lower die 5, a cutting die 10 is provided on the front side of the top of the lower die base 3, a tool 9 is fixedly installed on the front end of the top of the upper die base 6, and a replacement mechanism 2 is provided on the outside of the cutting die 10. The replacement mechanism 2 includes an insert block 201, a mounting groove 204 and a reset spring 206. The insert block 201 is fixedly connected to the left and right sides of the bottom of the cutting die 10, and the outer side of the insert block 201 is opened. There is a limiting hole 202, and slots 203 are provided on the left and right sides of the top of the lower mold base 3. A telescopic rod 205 is fixedly connected to the outer side of the inner cavity of the installation slot 204. The inner sides of the telescopic rod 205 and the return spring 206 are fixedly connected with a fixed block 207. The inner side of the fixed block 207 is fixedly connected to the limiting rod 208. The installation slot 204 is provided on the left and right sides of the top of the lower mold base 3. The other end of the return spring 206 is fixedly connected to the outer side of the inner cavity of the installation slot 204. The return spring 206 is located on the outer side of the telescopic rod 205. A through hole 209 is provided on the inner side of the inner cavity of the installation slot 204. The inner side of the limiting rod 208 passes through the inner cavity of the through hole 209 and is inserted into the inner cavity of the limiting hole 202.
[0030] The workpiece can be cut by the cooperation of the tool 9 and the cutting die 10. When the worn cutting die 10 needs to be replaced, the cutting die 10 can be quickly disassembled and installed by setting up the replacement mechanism 2, which greatly shortens the replacement time of the cutting die 10. The disassembly and assembly of the cutting die 10 can be completed in a short time, reducing downtime and speeding up production progress.
[0031] Example 2
[0032] like Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 As shown, in one embodiment, a buffer assembly 11 is provided on the top of the progressive upper die 7 and the transfer upper die 8, and the buffer assembly 11 includes a slide bar 1101, and the slide bar 1101 is fixedly connected to the top of the progressive upper die 7 and the transfer upper die 8, and the top of the slide bar 1101 is fixedly connected to a reset plate 1103, and the bottom of the reset plate 1103 is fixedly connected to a tension spring 1104, and the tension spring 1104 is located on the outside of the slide bar 1101, and the other end of the tension spring 1104 is fixedly connected to the top of the upper die base 6, and the top of the lower die base 3 is fixedly connected with a cylinder 14. The output end of the cylinder 14 is fixedly connected to the bottom of the upper die base 6, and the top of the fixed block 207 is fixedly connected to the bottom of the upper die base 6. A shift rod 210 is fixedly connected, and shift grooves 211 are provided on the left and right sides of the top of the lower mold base 3. The top of the shift rod 210 passes through the inner cavity of the shift groove 211 and extends out of the outside of the mounting groove 204. The rear side of the fixed block 207 is fixedly connected with a slider 12, and a slide groove 13 is provided on the rear side of the inner cavity of the mounting groove 204. The rear side of the slide groove 13 is slidably connected to the inner cavity of the slide groove 13. A slot hole 1102 is provided on the top of the upper mold base 6, and the outer side of the slide rod 1101 is slidably connected to the inner cavity of the slot hole 1102. Mechanical grippers 15 are provided on the left and right sides of the top of the workbench 1. The mechanical grippers 15 are used to place the workpiece on the mold of the next sequence to perform the work content of the next sequence.
[0033] By setting up the buffer component 11, a buffering effect can be played when the upper die base 6 and the progressive upper die 7 come into contact with the progressive lower die 4 and the transfer lower die 5. By setting up the cylinder 14, the upper die base 6 can be driven to move by the cylinder 14. By setting up the shift rod 210 and the shift groove 211, the fixed block 207 can be driven to move by the shift rod 210. The shift groove 211 can limit the movement of the shift rod 210 to prevent the shift rod 210 from offsetting during the movement. By setting up the slider 12 and the slide groove 13, the stability of the fixed block 207 during the movement can be improved. By setting up the mechanical clamp 15, the workpiece can be delivered to the next mold by the mechanical clamp 15 to complete multiple processes.
[0034] When the utility model is working: first, the upper die base 6 is driven to descend by the output end of the cylinder 14, so that the upper die base 6 drives the progressive upper die 7, the transfer upper die 8, the tool 9 and the buffer assembly 11 to descend at the same time, and when the upper die base 6, the progressive upper die 7 are in contact with the progressive lower die 4 and the transfer lower die 5, the progressive upper die 7 and the transfer upper die 8 drive the slide bar 1101 to slide in the inner cavity of the slot 1102, so that the slide bar 1101 drives the reset plate 1103 to rise, and stretches the tension spring 1104, so that the tension spring 1104 is deformed to play a buffering role, and the workpiece is cut by the cooperation of the tool 9 and the cutting die 10, and then the workpiece is delivered to the next die through the mechanical clamp 15 to complete multiple processes;
[0035] When the worn cutting die 10 needs to be replaced, the lever 210 is toggled, so that the lever 210 drives the fixing block 207 to move outward, so that the fixing block 207 squeezes the telescopic rod 205 and the return spring 206, so that the telescopic rod 205 is compressed, and the return spring 206 is deformed, which drives the limiting rod 208 to disengage from the inner cavity of the limiting hole 202, and pulls the cutting die 10 upward, so that the cutting die 10 drives the inserting block 201 to disengage from the inner cavity of the slot 203, and the cutting die 10 is disassembled;
[0036] When the cutting die 10 needs to be installed, the lever 210 is toggled so that the lever 210 drives the fixed block 207 to move outward, so that the fixed block 207 squeezes the telescopic rod 205 and the return spring 206, compresses the telescopic rod 205, and deforms the return spring 206, driving the limit rod 208 to move outward, and the cutting die 10 is clamped to the inner cavity of the slot 203 through the insert block 201. The lever 210 is released, and the return spring 206 is deformed again due to the loss of force, driving the fixed block 207 to move inward, so that the fixed block 207 drives the limit rod 208 to pass through the inner cavity of the through hole 209 and plug into the inner cavity of the limit hole 202, completing the installation of the cutting die 10, greatly shortening the replacement time of the cutting die 10.
[0037] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A mold produced by combining a progressive die and a transfer die, comprising a workbench (1), an upper die base (6), a progressive upper die (7), and a transfer upper die (8), characterized in that: A lower die base (3) is fixedly mounted on the top of the workbench (1), a progressive lower die (4) is fixedly connected to the top of the lower die base (3), a transfer lower die (5) is fixedly connected to the top of the lower die base (3), a cutting die (10) is arranged on the front side of the top of the lower die base (3), a tool (9) is fixedly mounted on the front end of the top of the upper die base (6), and a replacement mechanism (2) is arranged on the outside of the cutting die (10), the replacement mechanism (2) comprises an insert (201), a mounting slot (204) and a return spring (206). 06), the insert block (201) is fixedly connected to the left and right sides of the bottom of the cutting die (10), the outer side of the insert block (201) is provided with a limiting hole (202), the left and right sides of the top of the lower die base (3) are provided with a slot (203), the outer side of the inner cavity of the mounting groove (204) is fixedly connected with a telescopic rod (205), the inner side of the telescopic rod (205) and the return spring (206) are fixedly connected with a fixed block (207), and the inner side of the fixed block (207) is fixedly connected with a limiting rod (208).
2. The mold produced by combining a progressive die and a transfer die according to claim 1, characterized in that: A buffer assembly (11) is provided on the top of the progressive upper die (7) and the transfer upper die (8), and the buffer assembly (11) includes a slide bar (1101), and the slide bar (1101) is fixedly connected to the top of the progressive upper die (7) and the transfer upper die (8), and the top of the slide bar (1101) is fixedly connected to a reset plate (1103), and the bottom of the reset plate (1103) is fixedly connected to a tension spring (1104), and the tension spring (1104) is located on the outside of the slide bar (1101), and the other end of the tension spring (1104) is fixedly connected to the top of the upper die base (6).
3. The mold produced by combining a progressive die and a transfer die according to claim 1, characterized in that: The top of the lower die base (3) is fixedly connected to a cylinder (14) on all four sides, and the output end of the cylinder (14) is fixedly connected to the bottom of the upper die base (6).
4. The mold produced by combining a progressive die and a transfer die according to claim 1, characterized in that: The mounting groove (204) is provided on the left and right sides of the top of the lower mold base (3); the other end of the reset spring (206) is fixedly connected to the outside of the inner cavity of the mounting groove (204); the reset spring (206) is located on the outside of the telescopic rod (205); a through hole (209) is provided on the inner side of the inner cavity of the mounting groove (204); the inner side of the limiting rod (208) passes through the inner cavity of the through hole (209) and is inserted into the inner cavity of the limiting hole (202).
5. The mold produced by combining a progressive die and a transfer die according to claim 1, characterized in that: The top of the fixed block (207) is fixedly connected to a shifting rod (210), and shifting grooves (211) are provided on both the left and right sides of the top of the lower mold base (3). The top of the shifting rod (210) passes through the inner cavity of the shifting groove (211) and extends out of the outside of the mounting groove (204).
6. The mold produced by combining a progressive die and a transfer die according to claim 1, characterized in that: The rear side of the fixed block (207) is fixedly connected to a slider (12), the rear side of the inner cavity of the installation groove (204) is provided with a slide groove (13), and the rear side of the slide groove (13) is slidably connected to the inner cavity of the slide groove (13).
7. The mold produced by combining a progressive die and a transfer die according to claim 2, characterized in that: The top of the upper die seat (6) is provided with a slot hole (1102), and the outer side of the sliding rod (1101) is slidably connected to the inner cavity of the slot hole (1102).
8. The mold produced by combining a progressive die and a transfer die according to claim 1, characterized in that: Mechanical grippers (15) are provided on both the left and right sides of the top of the workbench (1), and the mechanical grippers (15) are used to place the workpiece onto the mold of the next sequence to perform the work content of the next sequence.
Citation Information
Patent Citations
Mould of mould and transfer mold combination production upgrades
CN207533808U