Bar demolding auxiliary device
By designing rod mold release auxiliary devices and using the coordinated work of the clamp and cylinder, the automated mold release of the tantalum rod blank is achieved, solving the problem of time-consuming, labor-intensive and safety hazards in the prior art, and improving the demolding efficiency and safety.
Patent Information
- Application Number
- CN202422370625.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, the demolding operation of tantalum rod blanks is time-consuming and labor-intensive, has safety hazards, and is prone to damage to the mold and operators, and has low mold release efficiency.
A bar mold release auxiliary device is designed, including a feeding platform, a cutting platform, a mold release assembly and a cylinder support. The coordinated work of the first clamp and the second clamp is used to automatically complete the mold release operation of the bar, ensure accurate positioning and stability through the positioning groove and guide ramp, and use the cylinder to provide support to avoid falling.
It improves mold release efficiency and safety, reduces manpower dependence, ensures the integrity of the rod and the working efficiency of the production line, and reduces safety risks.
Smart Images

Figure CN223250401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of semiconductors, in particular to a rod demoulding auxiliary device. Background Art
[0002] Tantalum metal and its compounds are widely used in coating technologies in the semiconductor industry (such as wafer and chip manufacturing) and the electronics industry due to their advantages such as high conductivity, thermal stability and corrosion resistance. Tantalum targets have gradually become one of the key raw materials in the semiconductor industry. Sputtering tantalum targets mainly involves two main processes: smelting and plastic processing. The smelting method mainly adopts vacuum electron beam melting; electron beam furnace melting usually uses metal bars, and its forming usually adopts cold isostatic pressing. Tantalum powder is filled into a fixed mold. After the mold is sealed, it is placed in a cold isostatic press and pressed into shape by pressure. The operator demolds the formed tantalum bar blank. After successful demolding, the tantalum bar blank is calcined in a high vacuum sintering furnace to become a sintered tantalum bar. The sintered tantalum bar is purified by subsequent electron beam furnace melting to obtain tantalum ingots, which become the main material for making tantalum targets.
[0003] At present, operators are usually required to manually demold tantalum rod blanks. However, after cold isostatic pressing, each tantalum rod blank is heavy and has irregular edges and corners. It is time-consuming and laborious for operators to pull out the tantalum rod, and the tantalum rod blank is easily damaged by falling. Due to the irregular edges and corners around the tantalum rod blank, the mold can be easily damaged after it falls, affecting the subsequent use of the mold. There is also a risk of injuring the operator, posing a major safety hazard. Utility Model Content
[0004] The purpose of the utility model is to provide a rod demoulding auxiliary device, which can automatically assist in the demoulding of the rod, avoid the rod from falling, improve the safety and efficiency of the demoulding operation, and reduce manpower dependence.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] The bar demoulding auxiliary device is used to assist in the demoulding of the bar, including a loading platform and a unloading platform, wherein the unloading platform is located below the loading platform, the loading platform is used to convey the bar to be demoulded, and the unloading platform is used to convey the demoulded bar, wherein the bar demoulding auxiliary device further includes:
[0007] The demolding assembly includes a first clamp, a second clamp, a positioning groove and a support frame. The positioning groove is arranged on one side of the discharge end of the loading platform, and the rods to be demolded are sequentially transferred from the loading platform to the positioning groove; the support frame is erected above the loading platform, one end of the first clamp is connected to the support frame, and the other end of the first clamp is located above the positioning groove and can grab and lift the rods to be demolded on the positioning groove; one end of the second clamp is connected to the unloading platform, and the other end of the second clamp is located on one side of the positioning groove and can grab and transfer the demolded rods.
[0008] Furthermore, the demolding assembly also includes a guide ramp, which is arranged between the side of the positioning groove close to the loading platform and the discharge end of the loading platform, and the height of the guide ramp gradually decreases from the loading platform to the positioning groove.
[0009] Furthermore, the demoulding assembly further includes a buffer member, and the buffer member is disposed in the positioning groove.
[0010] Furthermore, the width of the positioning groove gradually increases from the inside of the positioning groove to the outer edge thereof.
[0011] Furthermore, the rod demoulding auxiliary device also includes a blocking component, which is located at the discharge end of the loading platform to block the rod to be demoulded from being transferred to the positioning groove.
[0012] Furthermore, the blocking assembly includes a blocking member and a lifting drive member, the blocking member is arranged on the discharge end side of the loading platform, and the output end of the lifting drive member is connected to the blocking member to drive the lifting of the blocking member.
[0013] Furthermore, at least two blocking members are provided, the loading platform includes a roller and a roller drive motor, the rollers are placed side by side in sequence, the rollers are configured to convey the rods to be demolded, the blocking members are arranged in sequence at intervals along the opposite direction of the feeding platform, the blocking members can be passed through between adjacent rollers, and one rod to be demolded is allowed to be placed between adjacent blocking members, and the output end of the roller drive motor is connected to the roller to drive the roller to rotate.
[0014] Furthermore, the rod demoulding auxiliary device also includes a demoulding cylinder, which is arranged on the unloading platform and is opposite to the positioning groove. The output end of the demoulding cylinder can extend into the mold to provide support force for the rod.
[0015] Furthermore, the rod demoulding auxiliary device also includes a cylinder bracket, which is configured to support the demoulding cylinder, and the cylinder bracket can adjust the rotation angle of the demoulding cylinder.
[0016] Furthermore, anti-slip parts are provided on the contact surfaces of the first clamp and the second clamp with the rod.
[0017] Beneficial effects of the utility model:
[0018] The utility model provides a rod demoulding auxiliary device, comprising a loading platform, a demoulding assembly and a unloading platform, wherein the first clamp in the demoulding assembly lifts one end of the rod to be demoulded from the positioning groove, so that the rod to be demoulded is at a certain angle to the positioning groove, and the rod slides out of the mold by its own gravity, and the second clamp grabs one end of the rod that has been demoulded, and the first clamp and the second clamp cooperate with each other to pull the rod out of the mold in parallel, so that it is completely separated from the mold, and the demoulding is completed; by controlling the coordinated work of the first clamp and the second clamp, the rod is realized The device automates the process of loading and unloading the bars, eliminating the tedious steps of manual demolding and improving overall demolding efficiency. The positioning groove design ensures accurate positioning of the bars to be demolded during demolding, preventing displacement or damage to the bars during the demolding process and improving the precision and stability of the demolding process. The support frame provides stable support for the first fixture, ensuring stable gripping and lifting of the bars during the demolding process, preventing the bars from falling or being damaged due to unstable operation and protecting the integrity of the bars. Therefore, the bar demolding auxiliary device automatically completes the demolding operation, reducing the need for personnel to directly participate in dangerous mechanical operations and potential safety risks during the demolding process. It also ensures the demolding quality of the bars and improves the work efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view of the rod demoulding auxiliary device of the utility model;
[0020] Figure 2 It is a top view of the rod demoulding auxiliary device of the utility model.
[0021] In the picture:
[0022] 100. Bars;
[0023] 1. Loading platform; 11. Roller; 2. Unloading platform;
[0024] 3. Demolding assembly; 31. First fixture; 32. Second fixture; 33. Positioning groove; 34. Support frame; 35. Guide ramp;
[0025] 4. Blocking assembly; 41. Blocking member; 42. Lifting drive member;
[0026] 5. Demolding cylinder. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0028] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0029] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0030] In the description of this embodiment, the terms "upper," "lower," "left," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0031] Please refer to Figures 1 to 2As shown, the utility model provides a rod demoulding auxiliary device, which can automatically assist the rod 100 in demoulding, prevent the rod 100 from falling, improve the safety and efficiency of the demoulding operation, and reduce manpower dependence. The rod demoulding auxiliary device is used to assist the rod 100 in demoulding, and includes a loading platform 1, an unloading platform 2 and a demoulding component 3, wherein the unloading platform 2 is located below the loading platform 1, the loading platform 1 is used to convey the rod 100 to be demoulded, and the unloading platform 2 is used to convey the demoulded rod 100; the demoulding component 3 includes a first clamp 31, a second clamp 32, a positioning groove 33 and a support frame 34, the positioning groove 33 is arranged on one side of the discharge end of the loading platform 1, and the rod 100 to be demoulded is sequentially conveyed from the loading platform 1 to the positioning groove 33; the support frame 34 is erected above the loading platform 1, one end of the first clamp 31 is connected to the support frame 34, and the other end of the first clamp 31 is located above the positioning groove 33, and can grab and lift the rod 100 to be demoulded on the positioning groove 33; one end of the second clamp 32 is connected to the unloading platform 2, and the other end of the second clamp 32 is located on one side of the positioning groove 33, and can grab and transfer the demoulded rod 100.
[0032] The first clamp 31 in the demoulding assembly 3 lifts one end of the rod 100 to be demoulded from the positioning groove 33, so that the rod 100 to be demoulded is at a certain angle to the positioning groove 33, and the rod 100 slides out of the mold by its own gravity, and the second clamp 32 grabs one end of the rod 100 that has been ejected from the mold. The first clamp 31 and the second clamp 32 cooperate with each other to pull the rod 100 out of the mold in parallel, so that it is completely separated from the mold and the demoulding is completed; by controlling the coordinated work of the first clamp 31 and the second clamp 32, the automatic operation of the rod 100 from loading to unloading is realized. The first clamp 31 is provided with a stable support by the support frame 34, ensuring the stable grasping and lifting of the first clamp 31 during the demolding process, thus avoiding the falling or damage of the rod 100 due to unstable operation and protecting the integrity of the rod 100. Therefore, the rod demolding auxiliary device automatically completes the demolding operation, reduces the direct participation of personnel in dangerous mechanical operations, reduces potential safety risks in the demolding process, ensures the demolding quality of the rod 100, and improves the work efficiency of the production line. Among them, the support frame 34 can be but not limited to a truss, and no specific limitation is made here. If a truss is used, the characteristics of the truss being light weight and high strength can be utilized to increase the stability of the device and effectively resist loads from different directions. At the same time, the truss structure is composed of rods, with a large internal space and high space utilization, which can provide more installation space for the internal components of the device.
[0033] like Figure 1 As shown, in order to ensure that the rod 100 to be demolded is smoothly transferred from the loading platform 1 to the positioning groove 33, in some embodiments, the demolding assembly 3 also includes a guide ramp 35, which is arranged between the side of the positioning groove 33 close to the loading platform 1 and the discharge end of the loading platform 1, and the height of the guide ramp 35 gradually decreases from the loading platform 1 to the positioning groove 33; wherein the guide ramp 35 can guide the rod 100 to be demolded to slide smoothly from the loading platform 1 into the positioning groove 33, thereby avoiding the rod 100 to be demolded from deviating from the designated route, thereby causing the rod 100 to slide down and be damaged; at the same time, the guide ramp 35 is designed to be inclined, so that the rod 100 can move smoothly by relying on its own gravity, reducing the impact and collision caused by the height difference, and protecting the surface of the rod 100 from damage; in addition, through the guidance of the guide ramp 35, the rod 100 can enter the positioning groove 33 more accurately and quickly, shortening the time of the conveying process, improving the conveying speed and efficiency, and ensuring smooth connection between each process. Furthermore, the slope of the guide ramp 35 is in the range of 10° to 30°, which can ensure that the demoulding object can slide smoothly into the positioning groove 33 with less impact force.
[0034] To further protect the demolding rod 100 from damage, in some embodiments, the demolding assembly 3 further includes a buffer member disposed within the positioning groove 33. The buffer member can effectively absorb the impact force of the rod 100 entering the positioning groove 33, reducing the hard collision between the demolding rod 100 and the positioning groove 33, and preventing damage to the surface of the demolding rod 100 due to the impact. Furthermore, the buffer member can be, but is not limited to, a rubber pad or a spring pad, which is not specifically limited here.
[0035] Continue as Figure 1 As shown, to improve the versatility of the rod demolding auxiliary device, in some embodiments, the width of the positioning groove 33 gradually increases from the interior of the positioning groove 33 to its outer edge. This design allows the positioning groove 33 to accommodate rods 100 of varying diameters to be demolded, eliminating the need for frequent equipment adjustments. This increases the versatility of the device and makes it suitable for demolding rods 100 of various specifications. The cross-section of the positioning groove 33 can be, but is not limited to, a V-shape or a trapezoidal shape, which is not specifically limited herein.
[0036] In order to ensure the demolding quality of the rods 100 to be demolded in the positioning groove 33, in some embodiments, the rod demolding auxiliary device also includes a blocking component 4, which is located at the discharge end of the loading platform 1 to block the rods 100 to be demolded from being transferred to the positioning groove 33; by locating the blocking component 4 at the discharge end of the loading platform 1, the operator can effectively control the transfer rhythm of the rods 100 to be demolded. When there are still rods 100 being demolded in the positioning groove 33, the blocking component 4 can prevent new rods 100 to be demolded from entering the positioning groove 33, thereby avoiding affecting the quality and efficiency of the current demolding operation and ensuring the smooth progress of the demolding process. Specifically, the blocking component 4 includes a blocking member 41 and a lifting drive member 42. The blocking member 41 is arranged on the discharge end side of the loading platform 1, and the output end of the lifting drive member 42 is connected to the blocking member 41 to drive the lifting and lowering of the blocking member 41; the height of the blocking member 41 is flexibly and controllably adjusted by the lifting drive member 42. When blocking is required, the operator controls the lifting drive member 42 to allow the blocking member 41 to rise, thereby preventing the transmission of new rods 100 to be demolded; when blocking is not required, the operator controls the lifting drive member 42 to allow the blocking member 41 to descend, and the loading platform 1 continues to transmit new rods 100 to be demolded to the positioning groove 33; the above operations can all be completed through precise control, making the adjustment of the blocking member 41 more convenient and automated, reducing the need for manual intervention, and enabling the operator to quickly and easily adjust the blocking component 4, thereby improving work efficiency. Furthermore, in some embodiments, at least two blocking members 41 are provided, the loading platform 1 includes a roller 11 and a roller drive motor, the rollers 11 are placed side by side in sequence, the rollers 11 are configured to convey the rods 100 to be demolded, the blocking members 41 are arranged in sequence from the discharge end to the feed end of the loading platform 1, the blocking members 41 can be passed between adjacent rollers 11, and one rod 100 to be demolded is allowed to be placed between adjacent blocking members 41, and the output end of the roller drive motor is connected to the roller 11 to drive the roller 11 to rotate; by providing multiple blocking members 41 and arranging them at intervals between the rollers 11, the conveying process of the rods 100 to be demolded can be more effectively controlled, each blocking member 41 can independently block a rod 100 to be demolded, avoiding multiple rods 100 from entering the demolding area at the same time, and ensuring the order and accuracy of demolding; at the same time, it also reduces the accumulation of the rods 100 to be demolded on the loading platform 1 during the conveying process, thereby protecting the integrity of the rods 100 to be demolded.
[0037] like Figure 2As shown, in order to improve the demoulding efficiency of the rod demoulding auxiliary device, in some embodiments, the rod demoulding auxiliary device further includes a demoulding cylinder 5, which is arranged on the unloading platform 2 and is opposite to the positioning groove 33. The output end of the demoulding cylinder 5 can be extended into the mold to provide a supporting force for the rod 100; when the rod 100 to be demoulded is located in the positioning groove 33, the first clamp 31 lifts one end of the rod 100 to be demoulded, and the demoulding cylinder 5 can be extended into the mold to apply a certain supporting force to the rod 100, so that the demoulding cylinder 5 supports the rod 100, and as the cylinder gradually retracts , using the weight of the rod 100 itself, the rod 100 slides downward, and the rod 100 partially slides out of the mold. At this time, the second clamp 32 is used to grab one end of the rod 100 that has been removed from the mold. Through the cooperation of the first clamp 31 and the second clamp 32, the rod 100 is pulled out of the mold in parallel, so that it is completely separated from the mold, and the demolding is completed; wherein the supporting force of the demolding cylinder 5 can provide support and cushioning for the rod 100, preventing the rod 100 from falling from the mold. The demolding cylinder 5 can provide continuous and stable supporting force, which can ensure that the rod 100 is demolded evenly and smoothly. Furthermore, the rod demolding auxiliary device also includes a cylinder bracket, which is configured to support the demolding cylinder 5. The cylinder bracket can adjust the rotation angle of the demolding cylinder 5. The demolding cylinder 5 adjusts the angle through the bracket, so as to more flexibly apply supporting force to the angle of the rod 100 to be demolded, which is lifted by the first clamp 31.
[0038] To enhance the clamping stability of the first and second clamps 31 and 32, in some embodiments, anti-slip members are provided on the contact surfaces of the first and second clamps 31 and 32 with the rod 100. These anti-slip members increase the friction between the first and second clamps 31 and 32 and the rod 100, preventing the rod 100 from slipping or becoming loose during demolding or handling, thereby ensuring operational stability. Specifically, the anti-slip members may be, but are not limited to, rubber pads, and are not specifically limited herein.
[0039] The following is the operating process of the rod demoulding auxiliary device:
[0040] First, the bar material 100 to be demoulded is transferred from the loading platform 1 to the positioning groove 33;
[0041] Next, the first clamp 31 is used to grab one end of the bar 100 to be demolded in the positioning groove 33, and the one end of the bar 100 to be demolded is lifted so that the bar 100 to be demolded forms a certain angle with the positioning groove 33. The bar 100 is partially slid out of the mold onto the positioning groove 33 by its own weight.
[0042] Then, the second clamp 32 is used to grab one end of the rod 100 that has been released from the mold, and the first clamp 31 and the second clamp 32 cooperate to pull the rod 100 out of the mold in parallel, so that it is completely separated from the mold, and the demolding is completed;
[0043] Finally, the demoulded rod 100 is transferred to the unloading platform 2 by the second clamp 32 for the next step, and the first clamp 31 transfers the demoulded mold out of the positioning groove 33 .
[0044] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A rod demoulding auxiliary device, used for assisting the demoulding of a rod (100), comprising a loading platform (1) and a unloading platform (2), wherein the unloading platform (2) is located below the loading platform (1), the loading platform (1) is used to convey the rod (100) to be demoulded, and the unloading platform (2) is used to convey the rod (100) that has been demoulded, characterized in that: The rod demoulding auxiliary device also includes: A demoulding assembly (3), wherein the demoulding assembly (3) includes a first clamp (31), a second clamp (32), a positioning groove (33) and a support frame (34), wherein the positioning groove (33) is arranged on one side of the discharge end of the loading platform (1), and the rod (100) to be demoulded is sequentially transferred from the loading platform (1) to the positioning groove (33); the support frame (34) is erected above the loading platform (1), one end of the first clamp (31) is connected to the support frame (34), the other end of the first clamp (31) is located above the positioning groove (33), and can grab and lift the rod (100) to be demoulded on the positioning groove (33); one end of the second clamp (32) is connected to the unloading platform (2), the other end of the second clamp (32) is located on one side of the positioning groove (33), and can grab and transfer the demoulded rod (100).
2. The rod demoulding auxiliary device according to claim 1, characterized in that: The demoulding assembly (3) further comprises a guide ramp (35), which is arranged between a side of the positioning groove (33) close to the loading platform (1) and the discharge end of the loading platform (1), and the height of the guide ramp (35) gradually decreases from the loading platform (1) toward the positioning groove (33).
3. The rod demoulding auxiliary device according to claim 2, characterized in that: The demoulding assembly (3) further comprises a buffer member, which is arranged in the positioning groove (33).
4. The rod demoulding auxiliary device according to claim 3, characterized in that: The width of the positioning groove (33) gradually increases from the inside of the positioning groove (33) toward the outer edge thereof.
5. The rod demoulding auxiliary device according to claim 1, characterized in that: The rod demoulding auxiliary device further comprises a blocking component (4), wherein the blocking component (4) is located at the discharge end of the loading platform (1) to block the rod (100) to be demoulded from being transferred to the positioning groove (33).
6. The rod demoulding auxiliary device according to claim 5, characterized in that: The blocking assembly (4) comprises a blocking member (41) and a lifting drive member (42), wherein the blocking member (41) is arranged on one side of the discharge end of the loading platform (1), and the output end of the lifting drive member (42) is connected to the blocking member (41) to drive the lifting of the blocking member (41).
7. The rod demoulding auxiliary device according to claim 6, characterized in that: At least two blocking members (41) are provided, the loading platform (1) includes rollers (11) and roller drive motors, the rollers (11) are placed side by side in sequence, the rollers (11) are configured to convey the rods (100) to be demolded, the blocking members (41) are arranged in sequence at intervals in the opposite direction of the conveying of the loading platform (1), the blocking members (41) can be passed between adjacent rollers (11), and one rod (100) to be demolded is allowed to be placed between adjacent blocking members (41), and the output end of the roller drive motor is connected to the roller (11) to drive the roller (11) to rotate.
8. The rod demoulding auxiliary device according to claim 1, characterized in that: The rod demoulding auxiliary device also includes a demoulding cylinder (5), which is arranged on the unloading platform (2) and is opposite to the positioning groove (33). The output end of the demoulding cylinder (5) can extend into the mold to provide support force for the rod (100).
9. The rod demoulding auxiliary device according to claim 8, characterized in that: The bar demoulding auxiliary device further comprises a cylinder support, wherein the cylinder support is configured to support the demoulding cylinder (5), and the cylinder support is capable of adjusting the rotation angle of the demoulding cylinder (5).
10. The rod demoulding auxiliary device according to any one of claims 1 to 9, characterized in that: Anti-slip parts are provided on the contact surfaces of the first clamp (31) and the second clamp (32) with the rod (100).