Suspension spring hot prestressing device
Through the design of adaptive support positioning parts, the adaptability problem of the thermal pressure device of the suspension spring among different models is solved, equipment adjustment is simplified, replacement costs are reduced, and production efficiency is improved.
Patent Information
- Application Number
- CN202422457697.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-11
AI Technical Summary
When processing suspension springs of different models, existing suspension springs need to replace different output shafts and support seats, resulting in high production costs and troublesome replacement.
Adaptive support positioning members, including wedge-shaped sliding support and inner tapered ring, are adopted to achieve adaptive support for springs of different diameters by adjusting the screw and fixing flange ring, avoiding frequent replacement of the output shaft and support seat.
In the production process of suspension springs of different models, equipment adjustment is simplified, replacement costs are reduced, and production efficiency is improved.
Smart Images
Figure CN223250446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing equipment, in particular to a suspension spring heat-pressing device. Background Art
[0002] Automobile suspension spring is a kind of spring with good memory elasticity, high strength and bending resistance. It is hot-pressed in production using a hot press. The alloy steel bar is heated red and then wound on the outer surface of the output shaft of the hot press to form it into a spring state. It is then annealed and other operations are performed to eliminate stress and form a high-strength spring.
[0003] When the current suspension spring heat-pressing device is in use, its output shaft is driven to rotate by a motor and pushed by a driving member to move in a spiral shape, thereby driving the steel bar to bend. However, in this process, in order to avoid deflection of the output shaft, a support seat is usually used for end support. At the same time, after the processing is completed, the support seat can be used to remove the spring from the outer surface of the output shaft. However, in actual application, different models require different spring diameters, which leads to the need to replace different output shafts during production. At the same time, the support seat needs to be replaced in matching manner. A matching support seat needs to be designed for each type of spring, and replacement is troublesome. For this purpose, a suspension spring heat-pressing device is specially provided to solve the above problems. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a suspension spring thermal pressing device, which solves the problem that in actual application, different spring diameters are required for different models, which leads to the need to replace different output shafts during production and the need to replace the support seat in conjunction, which is costly and troublesome to replace.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a suspension spring thermal pressure device, comprising a thermal pressure unit and an outer diameter adjustment member provided at the output end of the thermal pressure unit, the outer diameter adjustment member comprising a plurality of metal sleeves sleeved and installed at the output end of the thermal pressure unit, and an adaptive support positioning member provided at the front end of the thermal pressure unit;
[0006] The adaptive support and positioning member includes a wedge-shaped sliding support member and an inner conical ring, wherein the inner conical ring is slidably arranged on the back side of the wedge-shaped sliding support members arranged in a plurality of groups of annular arrays;
[0007] The wedge-shaped sliding support comprises a support head and a wedge-shaped block fixedly arranged on the back of the support head, and the inner conical ring abuts against the inclined surface of the wedge-shaped block.
[0008] Preferably, the heat pressing unit includes a base, a sliding carrier, a fixed support and an electric rotating shaft, the sliding carrier is slidably arranged on the top of one end of the base, the fixed support is fixedly installed on the top of the other end of the base, the electric rotating shaft is rotatably connected to the middle part of the sliding carrier, and the end of the electric rotating shaft passes through the fixed support.
[0009] Preferably, the top of the base is rotatably connected to a stepping screw, the end of the stepping screw is rotatably connected to a fixed support, and the sliding carrier is threadedly connected to the outer surface of the stepping screw.
[0010] Preferably, the metal sleeve is movably sleeved on the front end outer surface of the electric rotating shaft, and the metal sleeve and the outer surface of the electric rotating shaft are respectively welded with fixed flange rings, and fixing bolts are installed between multiple groups of the fixed flange rings.
[0011] Preferably, a blocking piece is installed at the front end of the electric rotating shaft through a bolt, the blocking piece abuts against the end of the metal sleeve, and a clamp is installed on the outer surface of the blocking piece.
[0012] Preferably, the inner conical ring and the wedge-shaped block are both arranged inside the fixed support, and a connecting shaft is fixedly connected between the support head and the wedge-shaped block, and the connecting shaft passes through the fixed support.
[0013] Preferably, a return spring is movably sleeved on the outer wall of the connecting shaft, a positioning shaft is movably inserted into the back side of the wedge block, and the positioning shaft is fixedly connected to the inside of the fixed support.
[0014] Preferably, a positioning rod is movably inserted into the back of the inner conical ring, and the positioning rod is fixedly connected to the inside of the fixed support. The back of the inner conical ring is rotatably connected to an adjusting screw, and the adjusting screw is threadedly connected to the side wall of the fixed support.
[0015] The utility model discloses a suspension spring heat-strengthening device, which has the following beneficial effects: when the device is in use, a corresponding number of metal sleeves are selected according to the spring diameter to be processed, and are sequentially sleeved on the outer surface of the electric rotating shaft, and a plurality of fixed flange rings are fixed together by bolts, and then a sealing piece is installed on the end of the electric rotating shaft. At this time, the adjusting screw is rotated clockwise to make the inner conical ring slide toward the side close to the wedge block, pushing the wedge block to move toward the axis of the electric rotating shaft, so that a plurality of support heads are pressed against the outer surface of the metal sleeve, thereby adapting to the production and processing of springs with different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the overall terminal structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall front-end structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the outer surface structure of the electric rotating shaft of the utility model;
[0020] Figure 4 This is a cross-sectional view of the internal structure of the fixed support of the utility model;
[0021] Figure 5 This is a schematic diagram of the outer surface structure of the wedge-shaped sliding support member of the present invention.
[0022] In the figure: 1. Hot pressing unit; 11. Base; 12. Sliding carrier; 13. Fixed support; 14. Electric rotating shaft; 15. Stepping screw; 16. Clamp; 2. Outer diameter adjustment member; 21. Metal sleeve; 22. Fixed flange ring; 23. Sealing member; 3. Adaptive support positioning member; 31. Wedge-shaped sliding support member; 311. Support head; 312. Wedge block; 313. Connecting shaft; 314. Return spring; 315. Positioning shaft; 32. Inner tapered ring; 33. Adjusting screw; 34. Positioning rod. DETAILED DESCRIPTION
[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0024] The embodiment of the present application solves the problem that in actual application, different spring diameters are required for different vehicle models by providing a suspension spring thermal pressing device, which results in the need to replace different output shafts during production and the need to replace the support seat in a matching manner, which is costly and troublesome to replace.
[0025] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0026] The embodiment of the utility model discloses a suspension spring thermal pressing device.
[0027] According to the attached Figure 1-5 As shown, it includes a thermal pressing unit 1, which includes a base 11, a sliding carrier 12, a fixed support 13 and an electric rotating shaft 14. The sliding carrier 12 is slidably arranged on the top of one end of the base 11, and the fixed support 13 is fixedly installed on the top of the other end of the base 11. The electric rotating shaft 14 is rotatably connected to the middle of the sliding carrier 12, and the end of the electric rotating shaft 14 passes through the fixed support 13. The top of the base 11 is rotatably connected to a stepping screw 15, and the end of the stepping screw 15 is rotatably connected to the fixed support 13. The sliding carrier 12 is threadedly connected to the outer surface of the stepping screw 15, and a driving motor is fixedly installed on the top of one end of the base 11, and the output end of the driving motor is fixedly installed to one end of the stepping screw 15.
[0028] The electric rotating shaft 14 includes an electric rotating motor and a rotating shaft. The rotating motor is fixedly mounted on the sliding carrier 12, and the rotating shaft is driven to rotate by the rotating motor.
[0029] The output end of the heat-pressure unit 1 is provided with an outer diameter adjustment member 2, which includes a plurality of metal sleeves 21 sleeved and installed on the output end of the heat-pressure unit 1. The front end of the heat-pressure unit 1 is provided with an adaptive support positioning member 3;
[0030] The adaptive support positioning member 3 includes a wedge-shaped sliding support member 31 and an inner conical ring 32. The inner conical ring 32 is slidably arranged on the back of multiple groups of wedge-shaped sliding supports 31 arranged in an annular array, so that a single inner conical ring 32 can synchronously push multiple wedge-shaped sliding supports 31, which is easy to operate. At the same time, the wedge-shaped sliding supports 31 can ensure synchronous movement toward the center in multiple directions, and the centering effect is good.
[0031] The wedge-shaped sliding support 31 includes a support head 311 and a wedge block 312 fixedly arranged on the back of the support head 311. The inner conical ring 32 is against the inclined surface of the wedge block 312, thereby realizing the horizontal movement of the inner conical ring 32 and pushing the wedge block 312 to move perpendicular to the center position of the top slot of the fixed support 13.
[0032] The inner conical ring 32 and the wedge block 312 are both arranged inside the fixed support 13 . A connecting shaft 313 is fixedly connected between the support head 311 and the wedge block 312 , and the connecting shaft 313 passes through the fixed support 13 .
[0033] The outer wall of the connecting shaft 313 is movably sleeved with a return spring 314, and the back side of the wedge block 312 is movably inserted with a positioning shaft 315. The positioning shaft 315 is fixedly connected to the inside of the fixed support 13. The positioning shaft 315 can prevent the connecting shaft 313 from deflecting when sliding. When the inner conical ring 32 moves away from the wedge block 312, the return spring 314 pushes the connecting shaft 313 toward the inner wall of the fixed support 13 for reset.
[0034] A positioning rod 34 is movably inserted into the back of the inner conical ring 32 , and the positioning rod is fixedly connected to the inside of the fixed support 13 . An adjusting screw 33 is rotatably connected to the back of the inner conical ring 32 , and the adjusting screw 33 is threadedly connected to the side wall of the fixed support 13 .
[0035] By rotating the adjusting screw 33 clockwise, the inner conical ring 32 slides toward the side close to the wedge block 312, pushing the wedge block 312 toward the axis of the electric rotating shaft 14, so that multiple support heads 311 are pressed against the outer surface of the metal sleeve 21, thereby adapting to the production and processing of springs of different diameters.
[0036] The metal sleeve 21 is movably sleeved on the front end outer surface of the electric rotating shaft 14. The metal sleeve 21 and the outer surface of the electric rotating shaft 14 are respectively welded with fixed flange rings 22. Fixing bolts are installed between multiple groups of fixed flange rings 22. The front end of the electric rotating shaft 14 is installed with a blocking piece 23 through bolts. The blocking piece 23 is abutted against the end of the metal sleeve 21. The outer surface of the blocking piece 23 is installed with a clamp 16. When in use, the corresponding number of metal sleeves 21 are selected according to the spring diameter to be processed and sleeved on the outer surface of the electric rotating shaft 14 in sequence, and the multiple fixed flange rings 22 are fixed together with bolts. Then the blocking piece 23 is installed on the end of the electric rotating shaft 14, and the end of the spring is clamped and fixed by the clamp 16.
[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A suspension spring thermal pressing device, comprising a thermal pressing unit (1) and an outer diameter adjusting member (2) arranged at an output end of the thermal pressing unit (1), characterized in that: The outer diameter adjusting member (2) comprises a plurality of metal sleeves (21) sleeved and mounted on the output end of the heat-pressure unit (1); the front end of the heat-pressure unit (1) is provided with an adaptive supporting positioning member (3); The adaptive support positioning member (3) comprises a wedge-shaped sliding support member (31) and an inner conical ring (32), wherein the inner conical ring (32) is slidably arranged on the back side of a plurality of groups of wedge-shaped sliding support members (31) arranged in an annular array; The wedge-shaped sliding support member (31) comprises a support head (311) and a wedge-shaped block (312) fixedly arranged on the back of the support head (311), and the inner conical ring (32) abuts against the inclined surface of the wedge-shaped block (312).
2. The suspension spring thermal pressing device according to claim 1, characterized in that: The heat-pressing unit (1) comprises a base (11), a sliding carrier (12), a fixed support (13) and an electric rotating shaft (14); the sliding carrier (12) is slidably arranged on the top of one end of the base (11); the fixed support (13) is fixedly installed on the top of the other end of the base (11); the electric rotating shaft (14) is rotatably connected to the middle part of the sliding carrier (12), and the end of the electric rotating shaft (14) passes through the fixed support (13).
3. The suspension spring thermal pressing device according to claim 2, characterized in that: The top of the base (11) is rotatably connected to a stepping screw (15), the end of the stepping screw (15) is rotatably connected to a fixed support (13), and the sliding carrier (12) is threadedly connected to the outer surface of the stepping screw (15).
4. The suspension spring thermal pressing device according to claim 2, characterized in that: The metal sleeve (21) is movably sleeved on the front end outer surface of the electric rotating shaft (14), and the metal sleeve (21) and the outer surface of the electric rotating shaft (14) are respectively welded with fixed flange rings (22), and fixing bolts are installed between multiple groups of the fixed flange rings (22).
5. The suspension spring thermal pressing device according to claim 4, characterized in that: A blocking piece (23) is installed at the front end of the electric rotating shaft (14) via bolts. The blocking piece (23) abuts against the end of the metal sleeve (21). A clamp (16) is installed on the outer surface of the blocking piece (23).
6. The suspension spring thermal pressing device according to claim 2, characterized in that: The inner conical ring (32) and the wedge block (312) are both arranged inside the fixed support (13); a connecting shaft (313) is fixedly connected between the support head (311) and the wedge block (312); and the connecting shaft (313) passes through the fixed support (13).
7. The suspension spring thermal pressing device according to claim 6, characterized in that: The outer wall of the connecting shaft (313) is movably sleeved with a return spring (314), and the back surface of the wedge block (312) is movably plugged with a positioning shaft (315), and the positioning shaft (315) is fixedly connected to the inside of the fixed support (13).
8. The suspension spring thermal pressing device according to claim 6, characterized in that: A positioning rod (34) is movably inserted into the back of the inner conical ring (32), and the positioning rod is fixedly connected to the inside of the fixed support (13). An adjusting screw rod (33) is rotatably connected to the back of the inner conical ring (32), and the adjusting screw rod (33) is threadedly connected to the side wall of the fixed support (13).