Bolt heading machine
Through the cooperation of the bolt vibration disc and the groove wheel mechanism, the automatic conveying and demolding of bolts is achieved, which solves the problem of low mold release efficiency of existing head machines and improves the automation and convenience of bolt processing.
Patent Information
- Application Number
- CN202422591176.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing headers are difficult to efficiently release the screws processed at the station, resulting in low working efficiency.
A bolt header is designed, using a bolt vibration disc and a groove wheel mechanism to match the feeding disc to realize the automatic conveying and intermittent movement of the bolts. Combined with the hydraulic cylinder and the discharge assembly, the automatic heading and mold release operation of the bolts is realized.
It improves the degree of automation and work efficiency of bolt processing, simplifies the operating process, and improves the convenience of bolt processing.
Smart Images

Figure CN223250472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heading machines, in particular to a bolt heading machine. Background Art
[0002] A bolt is a mechanical part, a type of threaded fastener, typically consisting of a head and a cylindrical body (screw) with external threads. Bolts, when used in conjunction with nuts, are used to fasten two parts with through-holes. This type of connection is called a bolted connection and is a removable connection. Some bolts have a rounded head and a hexagonal or cross-shaped groove in the center.
[0003] When processing round head bolts, a bolt heading machine is generally required to create a hexagonal groove or a cross groove on the bolt head. However, existing heading machines have difficulty in demolding the screws after machining at one station. Demolding and removing screws from multiple stations is time-consuming, reducing work efficiency. Utility Model Content
[0004] The utility model provides a bolt heading machine, which solves the problem that the heading machine in the related art is difficult to demould the screws processed at the workstation, is time-consuming to demould and take out the screws at multiple workstations, and reduces work efficiency.
[0005] The technical solution of the utility model is as follows:
[0006] A bolt heading machine, comprising:
[0007] A base, a mounting shell is fixed to the top wall of the base, an outer shell is fixed to the top of the mounting shell, a feed port is opened on one side of the outer shell, a discharge port is opened on the other side of the outer shell, and a blanking assembly is installed on the bottom wall of the outer shell at a position corresponding to the discharge port;
[0008] A feeding tray, the feeding tray being rotatably mounted in the mounting shell, and a sheave mechanism being installed between the feeding tray and the mounting shell;
[0009] A mounting frame, wherein a hydraulic cylinder is fixed to the top wall of the mounting frame, and a heading mold is fixed to the movable end of the bottom of the hydraulic cylinder;
[0010] A bolt vibrating plate, the discharge end of which is connected to the feed port on the shell through a feed pipe.
[0011] Preferably, the feeding tray includes a tray body, which is rotatably mounted in the outer shell, the side walls of the tray body are spaced apart with limiting grooves for placing bolts, the bottom wall of the tray body is fixed with a circular disc, and the side walls of the circular disc are spaced apart with protrusions.
[0012] Preferably, the sheave mechanism includes an active dial, which is rotatably mounted on the top wall of the mounting shell, a driven sheave that cooperates with the active dial is fixed to the bottom wall of the disc, a round pin is fixed to the active dial, a motor is fixed to the top wall of the inner cavity of the mounting shell, and a power shaft of the motor passes through the top wall of the mounting shell through a bearing and is fixedly connected to the center of the bottom wall of the active dial.
[0013] Preferably, the number of grooves of the driven sheave is the same as the number of the limiting grooves and the protrusions.
[0014] Preferably, the motor is a stepper motor or a servo motor.
[0015] Preferably, a mounting shaft is fixed at the bottom axis position of the driven sheave, and the mounting shaft is rotatably mounted on the top wall of the mounting shell.
[0016] Preferably, a chute is provided on the bottom wall of the shell, and the blanking assembly is installed in the chute.
[0017] Preferably, the blanking assembly includes an arc-shaped push plate, and a slider is fixed to the middle of the bottom wall of the arc-shaped push plate;
[0018] The slider is slidably mounted in the slide groove, and a slide shaft is fixed in the slide groove;
[0019] The sliding shaft slides through the slider, and a spring is sleeved on the outer side of the sliding shaft;
[0020] The spring is fixed between the slider and the inner wall of the sliding groove.
[0021] The beneficial effects of the utility model are:
[0022] The bolt vibration plate provided in the utility model is used to introduce the round head bolts to be processed into the feed plate in a uniform state through the feed pipe, and the feed plate is driven to move intermittently by the provided groove wheel mechanism, so that the round head bolts to be processed are moved at intervals to the heading mold position for the heading operation. At the same time, when the processed round head bolts pass through the discharge port position, the feed plate cooperates with the blanking component to push the processed round head bolts from the discharge port position to complete automatic blanking. The overall device has a high degree of automation, is simple and convenient to operate, and has high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0024] Figure 1 This is a three-dimensional diagram of the external structure of the utility model;
[0025] Figure 2 This is a three-dimensional diagram of the external structure of the utility model (excluding the bolt vibration plate and feed pipe);
[0026] Figure 3 This is a three-dimensional diagram of the structure of the sheave mechanism of the utility model;
[0027] Figure 4 This is a three-dimensional diagram of the feeding tray structure of the utility model;
[0028] Figure 5 For this utility model Figure 4 Enlarged structural diagram at point A in the middle.
[0029] In the figure: 1. Base; 2. Mounting shell; 3. Outer shell; 4. Feed tray; 41. Tray body; 42. Limiting groove; 43. Disc; 44. Bump; 5. Motor; 6. Active dial; 7. Driven sheave; 8. Round pin; 9. Feed port; 10. Discharge port; 11. Unloading assembly; 111. Arc push plate; 112. Slider; 113. Slide; 114. Slide shaft; 115. Spring; 12. Mounting frame; 13. Hydraulic cylinder; 14. Heading mold; 15. Feed pipe; 16. Bolt vibration plate. DETAILED DESCRIPTION
[0030] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1
[0032] like Figures 1 to 3 As shown, this embodiment proposes:
[0033] A bolt heading machine, comprising:
[0034] The base 1 has a mounting shell 2 fixed on its top wall, a housing 3 fixed on the top of the mounting shell 2, a feed port 9 provided on one side of the housing 3, a discharge port 10 provided on the other side of the housing 3, and a blanking assembly 11 provided on the bottom wall of the housing 3 at a position corresponding to the discharge port 10;
[0035] The feeding tray 4 is rotatably mounted in the mounting shell 2, and a grooved wheel mechanism is installed between the feeding tray 4 and the mounting shell 2;
[0036] A mounting frame 12, a hydraulic cylinder 13 is fixed to the top wall of the mounting frame 12, and a heading mold 14 is fixed to the movable end of the bottom of the hydraulic cylinder 13;
[0037] The bolt vibrating plate 16 has a discharge end connected to the feed port 9 on the housing 3 through a feed pipe 15 .
[0038] In this embodiment, the provided bolt vibration plate 16 is used to introduce the round head bolts to be processed in a uniform state onto the feed plate 4 through the feed pipe 15, and the provided groove wheel mechanism drives the feed plate 4 to move intermittently, so that the round head bolts to be processed are moved at intervals to the heading mold 14 position for the heading operation. At the same time, when the processed round head bolts pass through the discharge port 10 position, the feed plate 4 cooperates with the unloading assembly 11 to push the processed round head bolts from the discharge port 10 position to complete automatic unloading. The overall device has a high degree of automation, simple and convenient operation, and high work efficiency.
[0039] Example 2
[0040] like Figures 3 to 5 As shown, based on the same concept as the above embodiment 1, this embodiment further proposes:
[0041] The feeding tray 4 includes a tray body 41 which is rotatably mounted in the housing 3 . The side walls of the tray body 41 are provided with limiting grooves 42 for placing bolts. A disc 43 is fixed to the bottom wall of the tray body 41 . The side walls of the disc 43 are provided with bumps 44 .
[0042] The sheave mechanism includes an active dial 6, which is rotatably mounted on the top wall of the mounting shell 2. A driven sheave 7 that cooperates with the active dial 6 is fixed to the bottom wall of the disc 43. A round pin 8 is fixed to the active dial 6. A motor 5 is fixed to the top wall of the inner cavity of the mounting shell 2. The power shaft of the motor 5 passes through the top wall of the mounting shell 2 through a bearing and is fixedly connected to the center of the bottom wall of the active dial 6.
[0043] The number of grooves of the driven sheave 7 is the same as the number of the limiting grooves 42 and the protrusions 44 .
[0044] The motor 5 is a stepper motor or a servo motor.
[0045] A mounting shaft is fixed at the bottom axis position of the driven sheave 7 , and the mounting shaft is rotatably mounted on the top wall of the mounting shell 2 .
[0046] In this embodiment, the grooved wheel mechanism is provided to drive the feed tray 4 to move intermittently, so that the round head bolts to be processed are moved to the position of the heading die 14 at intervals for the heading operation. The round head bolts enter the limiting groove 42 through the feed port 9. The disc body 41 cooperates with the housing 3 to limit the round head bolts in the limiting groove 42. At the same time, the motor 5 is controlled to work, and the motor 5 drives the active dial 6 to rotate. The active dial 6 drives the driven grooved wheel 7 to rotate intermittently through the round pin 8. The driven grooved wheel 7 drives the feed tray 4 to rotate intermittently. Every time the feed tray 4 stops moving, there is a limiting groove 42 located below the heading die 14. By controlling the extension of the hydraulic cylinder 13, the heading die 14 is controlled to move downward to perform the heading operation on the round head bolts.
[0047] A chute 113 is defined on the bottom wall of the housing 3 , and the blanking assembly 11 is mounted in the chute 113 .
[0048] The blanking assembly 11 includes an arc-shaped push plate 111 , and a slider 112 is fixed to the middle of the bottom wall of the arc-shaped push plate 111 ;
[0049] The slider 112 is slidably mounted in the slide groove 113 , and a slide shaft 114 is fixed in the slide groove 113 ;
[0050] The sliding shaft 114 slides through the slider 112, and a spring 115 is sleeved on the outer side of the sliding shaft 114;
[0051] The spring 115 is fixed between the slider 112 and the inner wall of the sliding groove 113 .
[0052] In this embodiment, the provided blanking assembly 11 can cooperate with the protrusion 44 on the feed tray 4 to realize automatic blanking of the processed round head bolts. When the protrusion 44 on the feed tray 4 rotates the position of the blanking assembly 11, the protrusion 44 will push the arc-shaped push plate 111 toward the position of the discharge port 10. The arc-shaped push plate 111 will thereby push the processed round head bolts out of the limiting groove 42. The processed round head bolts are collected by the provided collection box. The provided spring 115 can realize the reset of the arc-shaped push plate 111, thereby realizing repeated blanking operations.
[0053] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A bolt heading machine, characterized in that: include: A base (1), wherein a mounting shell (2) is fixed to the top wall of the base (1), a housing (3) is fixed to the top of the mounting shell (2), a feed port (9) is provided on one side of the housing (3), a discharge port (10) is provided on the other side of the housing (3), and a blanking assembly (11) is installed on the bottom wall of the housing (3) at a position corresponding to the discharge port (10); A feeding tray (4), the feeding tray (4) being rotatably mounted in the mounting shell (2), and a grooved wheel mechanism being installed between the feeding tray (4) and the mounting shell (2); A mounting frame (12), a hydraulic cylinder (13) being fixed to the top wall of the mounting frame (12), and a heading mold (14) being fixed to the movable end of the bottom of the hydraulic cylinder (13); A bolt vibrating plate (16), wherein the discharge end of the bolt vibrating plate (16) is connected to the feed port (9) on the housing (3) via a feed pipe (15).
2. A bolt heading machine according to claim 1, characterized in that: The feeding tray (4) comprises a tray body (41) which is rotatably mounted in the housing (3). The side walls of the tray body (41) are provided with spaced apart limiting grooves (42) for placing bolts. A circular disk (43) is fixed to the bottom wall of the tray body (41). The side walls of the circular disk (43) are provided with spaced apart protrusions (44).
3. A bolt heading machine according to claim 2, characterized in that: The sheave mechanism comprises an active dial (6), the active dial (6) being rotatably mounted on the top wall of the mounting shell (2), a driven sheave (7) cooperating with the active dial (6) being fixed on the bottom wall of the circular disc (43), a round pin (8) being fixed on the active dial (6), a motor (5) being fixed on the top wall of the inner cavity of the mounting shell (2), a power shaft of the motor (5) passing through the top wall of the mounting shell (2) through a bearing and being fixedly connected to the center of the bottom wall of the active dial (6).
4. A bolt heading machine according to claim 3, characterized in that: The number of grooves of the driven sheave (7) is the same as the number of the limiting grooves (42) and the bumps (44).
5. A bolt heading machine according to claim 3, characterized in that: The motor (5) is a stepper motor or a servo motor.
6. A bolt heading machine according to claim 3, characterized in that: A mounting shaft is fixed at the bottom axis position of the driven sheave (7), and the mounting shaft is rotatably mounted on the top wall of the mounting shell (2).
7. A bolt heading machine according to claim 1, characterized in that: A chute (113) is provided on the bottom wall of the shell (3), and the blanking assembly (11) is installed in the chute (113).
8. A bolt heading machine according to claim 7, characterized in that: The blanking assembly (11) comprises an arc-shaped push plate (111), and a slider (112) is fixed to the middle of the bottom wall of the arc-shaped push plate (111); The slider (112) is slidably mounted in the slide groove (113), and a slide shaft (114) is fixed in the slide groove (113); The sliding shaft (114) slides through the slider (112), and a spring (115) is sleeved on the outer side of the sliding shaft (114); The spring (115) is fixed between the slider (112) and the inner wall of the slide groove (113).