Molding sand iron removal equipment for mold casting
Through the crushing roller and arc-shaped mating plate separation of mold sand iron removal equipment for mold casting, combined with magnetic separator processing, the problem of low iron removal efficiency caused by the close adhesion of iron substances in mold sand is solved, and the iron removal effect and resource utilization rate are improved.
Patent Information
- Application Number
- CN202421897144.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The iron substances in the medium-sized sand in the prior art are closely adhered and not easy to fall off, resulting in low iron removal efficiency and poor effect, which affects the quality of castings and resource utilization.
A mold sand iron removal equipment for mold casting is adopted, and the mold sand is separated by crushing rollers and arc-shaped mating plates, and pretreated with a magnetic separator to realize the preliminary separation of iron substances and mold sand and improve the iron removal efficiency.
It effectively improves the removal efficiency of iron substances in molded sand, improves casting quality and reduces resource waste, has a wide range of application and is easy to market.
Smart Images

Figure CN223250475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold casting, and more specifically, to a molding sand iron removal device for mold casting. Background Art
[0002] After the casting is poured, the molding sand will undergo great changes in composition and performance due to the strong thermal effect of the metal. The organic matter in the molding sand will sinter into porous fine coke powder and ash. Some of these substances are contained in the sand, and most of them are wrapped on the surface of the sand particles under high temperature to form a layer of strong resin shell and carbon film, and the sand particles will form a larger sand head. The used molding sand cannot be simply reused, otherwise the performance of the molding sand will deteriorate, the quality of the casting will not meet the requirements, and even normal sand making operations cannot be carried out; if the molding sand cannot be regenerated and is discarded after only one use, it will not only pollute the environment, but also waste resources. Therefore, the recycling of molding sand has become increasingly necessary.
[0003] Molding sand usually contains metals such as iron. Before the molding sand is regenerated, the metallic iron needs to be filtered out to prevent the iron from damaging the molding sand and affecting the quality of the molding process. Common sand removal methods include ultrasonic iron removal, magnetic separation and flotation iron removal. Although these methods can effectively remove iron from the molding sand, they are only limited to iron that has already fallen off or is easy to fall off from the molding sand. For molding sand with tightly adhered iron and not easy to fall off, the removal efficiency is low and the removal effect is poor. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a molding sand iron removal device for mold casting, which has the advantage of being able to effectively separate molding sand to which iron substances are tightly adhered and not easy to fall off.
[0005] To achieve the above object, the utility model provides the following technical solution: a sand iron removal device for mold casting, comprising an iron removal body, a mating component installed on one side of the iron removal body, and a material receiving component detachably installed on the bottom of the iron removal body;
[0006] The iron removal body includes an iron removal box, a crushing roller is rotatably connected to the inside of the iron removal box, a placement cavity is provided on one side of the iron removal box, a receiving cavity is provided at the bottom of the iron removal box, a guide chute is provided on one of the opposite inner walls of the receiving cavity, and a limited position recess is provided inside the guide chute;
[0007] The mating component includes a supporting plate, which is fixedly installed inside the placement cavity. An adjusting bolt passes through the inside of the supporting plate. An I-shaped rotating shaft is fixedly installed on one end of the adjusting bolt. The outer side of the I-shaped rotating shaft is rotatably connected to a U-shaped frame, and an arc-shaped mating plate is fixedly installed on the U-shaped frame.
[0008] As an optimal technical solution of the present invention, the crushing roller is driven by a driving motor, a motor support is fixedly installed on the front side of the iron removal box, the driving motor is fixedly installed on the motor support, and a material guide plate is fixedly installed inside the iron removal box and above the crushing roller, and the bottom of the material guide plate is in contact with the outer surface of the crushing roller.
[0009] As a preferred technical solution of the present invention, four movable rollers distributed in a rectangular shape are fixedly installed on the bottom of the iron removal box.
[0010] As a preferred technical solution of the present invention, the arc-shaped matching plate is located inside the placement cavity, and the arc-shaped matching plate is slidably matched with the placement cavity.
[0011] As a preferred technical solution of the present invention, the material receiving assembly includes a material receiving box corresponding to the accommodating cavity. The material receiving box is located inside the accommodating cavity, and the material receiving box is used in conjunction with the accommodating cavity.
[0012] As an optimal technical solution of the present invention, a guide slide adapted to the guide groove is fixedly installed on both side surfaces of the receiving box, the guide slide is slidably connected to the inside of the guide groove, and a rubber protrusion engaged with the limiting recess is fixedly installed on the guide slide.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] 1. The utility model pours the molding sand into the interior of the iron removal box as a whole, and the molding sand will fall along the guide plate between the crushing roller and the arc-shaped matching plate. Since the driving motor can drive the crushing roller to rotate, the molding sand between the crushing roller and the arc-shaped matching plate is separated, and the molding sand with iron substances adhering more tightly and not easy to fall off is separated. The molding sand after separation will fall into the interior of the receiving box and be collected by the receiving box. Finally, the molding sand inside the receiving box is poured into the magnetic separator, and the magnetic separator can effectively separate the iron substances from the molding sand. The pretreatment device effectively completes the separation of the iron substances and the molding sand before the magnetic separator is used for processing. After cooperating with the magnetic separator, the removal efficiency of the iron substances is effectively improved, and the technical problems of low iron removal efficiency and poor iron removal effect of molding sand in the prior art are effectively solved.
[0015] 2. The utility model can adjust the distance between the arc-shaped matching plate and the crushing roller, so that the scope of application of the utility model is wider and it is easy to be introduced to the market. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural diagram of a sand iron removal device for mold casting according to the utility model;
[0017] Figure 2 This is a cross-sectional view of a sand iron removal device for mold casting according to the utility model;
[0018] Figure 3 This is a schematic structural diagram of the iron removal main body of the utility model;
[0019] Figure 4 This is a cross-sectional view of the main body of the utility model for removing iron;
[0020] Figure 5 This is a schematic diagram of the structure of the matching components of the utility model;
[0021] Figure 6 It is a front view of the matching components of the present invention;
[0022] Figure 7 It is a structural schematic diagram of the material splicing component of the utility model.
[0023] In the figure: 1. Iron removal body; 101. Iron removal box; 102. Crushing roller; 103. Driving motor; 104. Motor support; 105. Material guide plate; 106. Placement cavity; 107. Accommodation cavity; 108. Guide slide; 109. Limiting recess; 110. Moving roller; 2. Matching assembly; 201. Loading plate; 202. Adjusting bolt; 203. I-shaped shaft; 204. U-shaped frame; 205. Arc-shaped matching plate; 3. Material receiving assembly; 301. Material receiving box; 302. Guide slide; 303. Rubber protrusion. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] like Figures 1 to 7 As shown, the utility model provides a sand iron removal device for mold casting, comprising a main body 1, a matching component 2 is installed on one side of the main body 1, and a material receiving component 3 is detachably installed on the bottom of the main body 1;
[0026] The iron removal body 1 includes an iron removal box 101, and a crushing roller 102 is rotatably connected inside the iron removal box 101. The crushing roller 102 is driven by a drive motor 103. A motor support 104 is fixedly installed on the front side of the iron removal box 101, and the drive motor 103 is fixedly installed on the motor support 104. A guide plate 105 is fixedly installed inside the iron removal box 101 and above the crushing roller 102. The bottom of the guide plate 105 contacts the outer surface of the crushing roller 102. A placement cavity 106 is provided on one side of the iron removal box 101, and an accommodating cavity 107 is provided at the bottom of the iron removal box 101. A guide groove 108 is provided on one relative inner wall of the accommodating cavity 107. A limited recess 109 is provided inside the guide groove 108. Four moving rollers 110 distributed in a rectangular shape are fixedly installed at the bottom of the iron removal box 101;
[0027] The mating assembly 2 includes a supporting plate 201, which is fixedly mounted inside the placement cavity 106. An adjusting bolt 202 extends through the supporting plate 201. An I-shaped rotating shaft 203 is fixedly mounted on one end of the adjusting bolt 202. A U-shaped frame 204 is rotatably connected to the outer side of the I-shaped rotating shaft 203. An arc-shaped mating plate 205 is fixedly mounted on the U-shaped frame 204. The arc-shaped mating plate 205 is located inside the placement cavity 106 and is slidably engaged with the placement cavity 106.
[0028] The material receiving assembly 3 includes a material receiving box 301 corresponding to the accommodating cavity 107. The material receiving box 301 is located inside the accommodating cavity 107, and the material receiving box 301 is used in conjunction with the accommodating cavity 107. A guide slide 302 adapted to the guide slot 108 is fixedly installed on both side surfaces of the material receiving box 301. The guide slide 302 is slidably connected to the inside of the guide slot 108, and a rubber protrusion 303 engaged with the limiting recess 109 is fixedly installed on the guide slide 302.
[0029] The working principle and use process of this utility model:
[0030] When it is necessary to remove iron from the molding sand, the staff will first pour the molding sand into the interior of the iron removal box 101. At this time, the molding sand will fall along the guide plate 105 to between the crushing roller 102 and the arc-shaped matching plate 205. Since the driving motor 103 can drive the crushing roller 102 to rotate, the molding sand between the crushing roller 102 and the arc-shaped matching plate 205 is separated, so that the molding sand with iron substances adhering more tightly and not easy to fall off is separated. The separated molding sand will fall into the interior of the receiving box 301 and be collected by the receiving box 301. Finally, The molding sand inside the receiving box 301 is poured into the magnetic separator, which can effectively separate the iron material and the molding sand. Through the pretreatment device, the separation of the iron material and the molding sand is effectively completed before the magnetic separator is used. After cooperating with the magnetic separator, the removal efficiency of the iron material is effectively improved, and the technical problems of low iron removal efficiency and poor iron removal effect of molding sand in the prior art are effectively solved; in addition, the utility model can make the application scope of the utility model wider by adjusting the distance between the arc-shaped matching plate 205 and the crushing roller 102, and it is easy to be promoted to the market.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sand iron removal device for mold casting, comprising an iron removal body (1), characterized in that: A matching component (2) is installed on one side of the deironing body (1), and a material receiving component (3) is detachably installed on the bottom of the deironing body (1); The mating component (2) includes a bearing plate (201), the bearing plate (201) is fixedly mounted inside the placement cavity (106), an adjusting bolt (202) is passed through the inside of the bearing plate (201), an I-shaped rotating shaft (203) is fixedly mounted on one end of the adjusting bolt (202), the outer side of the I-shaped rotating shaft (203) is rotatably connected to a U-shaped frame (204), an arc-shaped mating plate (205) is fixedly mounted on the U-shaped frame (204), the arc-shaped mating plate (205) is located inside the placement cavity (106), and the arc-shaped mating plate (205) is slidably mated with the placement cavity (106); The material receiving assembly (3) includes a material receiving box (301) corresponding to the accommodating cavity (107), the material receiving box (301) is located inside the accommodating cavity (107), and the material receiving box (301) and the accommodating cavity (107) are used in conjunction with each other, and a guide slide (302) adapted to the guide chute (108) is fixedly mounted on both side surfaces of the material receiving box (301), the guide slide (302) is slidably connected to the inside of the guide chute (108), and a rubber protrusion (303) engaged with the limiting recess (109) is fixedly mounted on the guide slide (302).
2. The equipment for removing iron from molding sand for mold casting according to claim 1, characterized in that: The iron removal body (1) includes an iron removal box (101), a crushing roller (102) is rotatably connected inside the iron removal box (101), a placement cavity (106) is provided on one side of the iron removal box (101), a receiving cavity (107) is provided at the bottom of the iron removal box (101), a guide groove (108) is provided on one of the opposite inner walls of the receiving cavity (107), and a limited position recess (109) is provided inside the guide groove (108).
3. The equipment for removing iron from molding sand for mold casting according to claim 2, characterized in that: The crushing roller (102) is driven by a driving motor (103); a motor support (104) is fixedly mounted on the front side of the iron removal box (101); the driving motor (103) is fixedly mounted on the motor support (104); a material guide plate (105) is fixedly mounted inside the iron removal box (101) and above the crushing roller (102); the bottom of the material guide plate (105) is in contact with the outer surface of the crushing roller (102).
4. The equipment for removing iron from molding sand for mold casting according to claim 2, characterized in that: Four movable rollers (110) distributed in a rectangular shape are fixedly mounted on the bottom of the iron removal box (101).