Heating device for nodular cast iron casting

By introducing auxiliary support components of support frames, springs, support plates and magnetic blocks into the ductile cast iron heating device, the problem of shortening of the life of the rope due to the door weight is solved, and the long life of the rope and the reliability of the seal are achieved.

CN223250561UActive Publication Date: 2025-08-22BAODING HUALONG FOUNDRY
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Patent Information

Application Number
CN202422059153.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-08-22
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The ropes of existing ductile iron heating devices have shortened their service life due to the long-term weight of the heavy door, resulting in poor sealing effect.

Method used

An auxiliary support assembly including a support frame, a spring, a support plate, a magnetic block and a tie rod is designed. When the moving door is driven by a rope, the supporting plate assists in the movement of the support door by using the cooperation of the spring and the magnetic block to reduce the load of the rope, and prevents the door from opening unexpectedly through the anti-missing assembly.

Benefits of technology

It extends the service life of the rope, improves the sealing and reliability of the heating device, and avoids accidental openings caused by door failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating device for a spheroidal graphite cast iron casting, which comprises a heating component, a heating component, a heating component and a control component, and the heating component comprises a support frame, a movable door and a rope; the auxiliary supporting assembly comprises a connecting frame, a spring, a supporting plate, a magnetic block and a pull rod; the connecting frame is fixed on two sides of the supporting frame, the spring is fixed on the inner side face of the connecting frame, the supporting plate is fixed at the other end of the spring, the magnetic block is fixed on the inner side of the connecting frame and located on the outer side of the spring, and the pull rod is fixed on one side of the supporting plate and located on the inner side of the spring. By arranging the connecting frame, the spring, the supporting plate, the magnetic block and the pull rod, when the rope drives the moving door to move upwards, the moving force of the moving door pushes the supporting plate to move towards one side through the spring, so that the moving door moves to the upper portion, and at the moment, the spring drives the supporting plate to pop out, so that the bottom end of the moving door is clamped with the supporting plate; therefore, the supporting plate assists in supporting the movable door, the rope is prevented from being overloaded, and the service life of the rope is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ductile iron, in particular to a heating device for ductile iron castings. Background Art

[0002] Ductile iron is a high-strength cast iron material characterized by the addition of spherical graphite to the cast iron matrix. The graphite is made spherical by adding magnesium or rare earth metals during the casting process, thereby significantly improving the plasticity and toughness of the cast iron. During the production process of ductile iron, heating equipment is required to melt it.

[0003] During use of the existing heating device, ductile iron needs to be placed on a trolley, which is moved into the heating device via a track, and then the upper door is moved into the slot on the trolley by a motor, thereby sealing the interior of the device. When the door is not in use, it can be moved upward by a motor. During the movement of the door, only the rope provides force for the door. After long-term use, the rope is overloaded due to the heavy door, which reduces the service life of the rope. Therefore, a heating device with multiple auxiliary supports is needed to extend the service life of the rope. Utility Model Content

[0004] The present invention aims to solve the problem that in the prior art, the existing heating device needs to be placed on a trolley during use. The trolley is moved into the heating device via a track, and then the upper door is moved into the slot on the trolley by a motor, so that the interior of the device is sealed. When the door is not in use, it can be moved upward by the motor. During the movement of the door, only the rope provides force for the door. After long-term use, the rope is overloaded due to the heavy door, which reduces the service life of the rope. The following technical solutions are proposed:

[0005] The utility model is a heating device for ductile iron castings, comprising:

[0006] A heating assembly, comprising a support frame, a movable door, and a rope;

[0007] An auxiliary support assembly, comprising a connecting frame, a spring, a support plate, a magnetic block and a pull rod;

[0008] The connecting frame is fixed on both sides of the supporting frame, the spring is fixed on the inner side of the connecting frame, the supporting plate is fixed to the other end of the spring, the magnetic block is fixed on the inner side of the connecting frame and is located outside the spring, and the pull rod is fixed on one side of the supporting plate and is located inside the spring.

[0009] As a preferred embodiment of the above technical solution, the bottom end of the support plate is fixedly connected to a moving rod, the lower inner side of the connecting frame is fixedly connected to a support rod, and the bottom end of the moving rod is slidably connected to the inner side of the outer end of the support rod;

[0010] The other end of the pull rod extends to the outside of the connecting frame.

[0011] As a preferred embodiment of the above technical solution, one side of the support plate is adsorbed by the magnetic block, and one side of the bottom end of the support plate is provided with an inclined surface;

[0012] A card slot is provided on the inner side of the support plate.

[0013] As a preferred embodiment of the above technical solution, the method further includes an anti-mismovement component;

[0014] The anti-mismovement assembly includes a groove, a movable plate and a limiting rod;

[0015] The grooves are arranged at the edges of both sides of the movable door, the movable plate is clamped on the outer side of the support frame, and the limiting rod rotates and passes through the connection between the movable plate and the support frame.

[0016] As a preferred embodiment of the above technical solution, the limiting rod is provided with a limiting hole at the connection between the movable plate and the support frame, a connecting shaft is fixedly connected inside the groove, and the other end of the movable plate is sleeved with the connecting shaft.

[0017] As a preferred embodiment of the above technical solution, the heating component further includes a body and a motor;

[0018] The movable door is closely attached to one side of the machine body, the support frame is fixed to the edges of both ends of one side of the machine body, the motor is fixed to both sides of the top of the support frame, and the rope is fixed between the movable door and the motor.

[0019] The beneficial effects of the utility model are:

[0020] 1. The utility model is provided with a connecting frame, a spring, a support plate, a magnetic block and a pull rod. When the rope drives the movable door to move upward, the force of the movable door moves the support plate to one side through the spring, so that the movable door moves upward. At this time, the spring drives the support plate to pop out, so that the bottom end of the movable door is engaged with the support plate, so that the support plate assists in supporting the movable door, avoids excessive load on the rope, and prolongs the service life of the rope.

[0021] 2. Based on the above beneficial effects, grooves are opened on both sides of the movable door, and movable plates are movably connected inside the grooves. The movable plates are clamped with the bottom of the support frame, and a limit rod passes through the clamping point between the two. When the movable door moves to be close to one side of the machine body, the movable plate is rotated so that the movable plate is clamped with the bottom of the support frame, and then the limit rod is rotated and inserted into the connection between the two, thereby limiting the movable plate to prevent the movable door from accidentally opening or moving up due to a malfunction. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0023] Figure 2This is a schematic diagram of the auxiliary support assembly structure of the present utility model;

[0024] Figure 3 This is a schematic diagram of the support plate structure of the present utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the anti-mismovement component of the utility model;

[0026] Figure 5 This is a schematic diagram of the anti-mismovement decomposition structure of the utility model.

[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0028] 11. Machine body; 12. Support frame; 13. Motor; 14. Moving door; 15. Rope; 21. Connecting frame; 22. Spring; 23. Support plate; 231. Slot; 24. Moving rod; 25. Support rod; 26. Inclined surface; 27. Magnetic block; 28. Pull rod; 31. Groove; 32. Movable plate; 33. Limit rod; 34. Limit hole; 35. Connecting shaft. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0030] See also Figure 1-Figure 3 As shown, this embodiment is a heating device for ductile iron castings, comprising:

[0031] Heating assembly, the heating assembly includes a support frame 12, a movable door 14 and a rope 15;

[0032] The support frame 12 is used to connect the motor 13, the movable door 14 is used to seal the interior of the body 11, and the rope 15 is used to raise and lower the movable door 14;

[0033] Auxiliary support assembly, the auxiliary support assembly includes a connecting frame 21, a spring 22, a support plate 23, a magnetic block 27 and a pull rod 28;

[0034] The connecting frame 21 is fixed to both sides of the support frame 12, the spring 22 is fixed to the inner side of the connecting frame 21, the support plate 23 is fixed to the other end of the spring 22, the magnetic block 27 is fixed to the inner side of the connecting frame 21 and is located outside the spring 22, and the pull rod 28 is fixed to one side of the support plate 23 and is located inside the spring 22;

[0035] The connecting frame 21 is used for connecting the spring 22 and moving the pull rod 28. The spring 22 is used to connect the support plate 23 and the connecting frame 21. The support plate 23 is used to place the bottom end of the movable door 14. The magnetic block 27 is used to connect the support plate 23 and the connecting frame 21. The pull rod 28 is used to move the support plate 23.

[0036] The bottom end of the support plate 23 is fixedly connected to a moving rod 24, and the inner lower side of the connecting frame 21 is fixedly connected to a supporting rod 25, and the bottom end of the moving rod 24 is slidably connected to the inner side of the outer end of the supporting rod 25;

[0037] The other end of the pull rod 28 extends to the outside of the connecting frame 21;

[0038] The moving rod 24 and the supporting rod 25 are both used to support the supporting plate 23. When the supporting plate 23 moves, the moving rod 24 moves accordingly. The pull rod 28 is slidably connected to the inside of the connecting frame 21.

[0039] One side of the support plate 23 is attracted to the magnetic block 27, and one side of the bottom end of the support plate 23 is provided with an inclined surface 26;

[0040] A slot 231 is formed on the inner side of the support plate 23;

[0041] When the support plate 23 moves to the inner side of the connecting frame 21, the magnetic block 27 is attracted to one side of the support plate 23, so that the magnetic block 27 limits the support plate 23 after movement. The slot 231 is used for placing and clamping the bottom end of the movable door 14;

[0042] Working principle:

[0043] When in use, the motor 13 drives the movable door 14 upward through the rope 15. At this time, the top of the movable door 14 contacts the inclined surface 26 at the bottom of the support plate 23. Then, the force of the movable door 14 moves through the inclined surface 26 to push the support plate 23, so that the support plate 23 moves to both sides through the spring 22. At the same time, the support plate 23 pushes the pull rod 28 to move outward, and the movable rod 24 moves toward the inside of the support rod 25. After the support plate 23 moves, the movable door 14 moves upward through the rope 15.

[0044] Subsequently, the force of the squeezing spring 22 disappears, and the spring 22 reacts on the support plate 23, causing the spring 22 to drive the support plate 23 to pop out, so that the bottom end of the movable door 14 is engaged with the locking groove 231, so that the support plate 23 auxiliary supports the movable door 14, thereby preventing the rope 15 from being overloaded;

[0045] When the movable door 14 moves downward, the staff pulls the pull rod 28 by hand, so that the pull rod 28 drives the support plate 23 to move to both sides through the spring 22, and the movable rod 24 moves along with the support plate 23. When the support plate 23 moves to the inner side of the connecting frame 21, the magnetic block 27 is attracted to one side of the support plate 23, so that the magnetic block 27 limits the moved support plate 23, thereby facilitating the downward movement of the movable door 14;

[0046] In the above steps, the support plate 23 can be driven to move through the interaction between the pull rod 28 and the inclined surface 26 .

[0047] See also Figure 1 、 Figure 4-Figure 5 As shown, this embodiment further includes, based on the above embodiment 1;

[0048] Anti-mismovement components;

[0049] The anti-mismovement assembly includes a groove 31, a movable plate 32 and a limiting rod 33;

[0050] The grooves 31 are formed at the edges of both sides of the movable door 14, the movable plate 32 is clamped to the outer side of the support frame 12, and the limiting rod 33 rotates and passes through the connection between the movable plate 32 and the support frame 12;

[0051] The groove 31 is used for connecting the movable plate 32, and the movable plate 32 is used for connecting the movable door 14 and the support frame 12. The limiting rod 33 limits the connection between the movable plate 32 and the support frame 12;

[0052] The limiting rod 33 is provided with a limiting hole 34 at the connection between the movable plate 32 and the support frame 12. A connecting shaft 35 is fixedly connected inside the groove 31. The other end of the movable plate 32 is sleeved with the connecting shaft 35.

[0053] The limiting hole 34 is used for inserting the limiting rod 33, and the limiting rod 33 is threadedly connected to the limiting hole 34. The connecting shaft 35 is used for rotating the movable door 14. The movable door 14 can only rotate ninety degrees.

[0054] The heating assembly also includes a body 11 and a motor 13;

[0055] The movable door 14 is closely attached to one side of the machine body 11, the support frame 12 is fixed to the edges of both ends of one side of the machine body 11, the motor 13 is fixed to both sides of the top of the support frame 12, and the rope 15 is fixed between the movable door 14 and the motor 13;

[0056] The body 11 is used to connect other components such as the movable door 14, and the motor 13 drives the movable door 14 up and down through the rope 15;

[0057] Working principle:

[0058] When the movable door 14 moves to be close to one side of the machine body 11, the staff manually rotates the movable plate 32 so that the movable plate 32 rotates through the connecting shaft 35. After the movable plate 32 rotates, it engages with the lower side of the support frame 12. Then, the limiting rod 33 is inserted into the limiting hole 34 at the connection between the movable plate 32 and the support frame 12, and the limiting rod 33 is rotated so that the movable plate 32 is connected to the support frame 12, thereby limiting the movable plate 32 and preventing the movable door 14 from accidentally opening or moving up due to a malfunction.

[0059] The above steps can improve your functionality.

[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. A heating device for ductile iron castings, characterized in that: include: A heating assembly comprising a support frame (12), a movable door (14) and a rope (15); An auxiliary support assembly, the auxiliary support assembly comprising a connecting frame (21), a spring (22), a support plate (23), a magnetic block (27) and a pull rod (28); The connecting frame (21) is fixed to both sides of the supporting frame (12), the spring (22) is fixed to the inner side of the connecting frame (21), the supporting plate (23) is fixed to the other end of the spring (22), the magnetic block (27) is fixed to the inner side of the connecting frame (21) and is located outside the spring (22), and the pull rod (28) is fixed to one side of the supporting plate (23) and is located inside the spring (22).

2. The heating device for ductile iron casting according to claim 1, characterized in that The bottom end of the support plate (23) is fixedly connected to a moving rod (24), the inner side of the connecting frame (21) is fixedly connected to a support rod (25), and the bottom end of the moving rod (24) is slidably connected to the inner side of the outer end of the support rod (25); The other end of the pull rod (28) extends to the outside of the connecting frame (21).

3. The heating device for ductile iron casting according to claim 1, characterized in that One side of the support plate (23) is attracted to the magnetic block (27), and a slope (26) is provided on one side of the bottom end of the support plate (23); A slot (231) is provided on the inner side of the support plate (23).

4. The heating device for ductile iron casting according to claim 1, characterized in that Also includes anti-mismovement components; The anti-mismovement assembly comprises a groove (31), a movable plate (32) and a limiting rod (33); The grooves (31) are formed at the edges of both sides of the movable door (14), the movable plate (32) is clamped on the outer side of the support frame (12), and the limiting rod (33) rotates and passes through the connection between the movable plate (32) and the support frame (12).

5. The heating device for ductile iron casting according to claim 4, characterized in that The limiting rod (33) is provided with a limiting hole (34) at the connection between the movable plate (32) and the support frame (12); a connecting shaft (35) is fixedly connected inside the groove (31); and the other end of the movable plate (32) is sleeved with the connecting shaft (35).

6. The heating device for ductile iron casting according to claim 1, characterized in that The heating assembly further includes a body (11) and a motor (13); The movable door (14) is closely attached to one side of the machine body (11), the support frame (12) is fixed to the edges of both ends of one side of the machine body (11), the motor (13) is fixed to both sides of the top of the support frame (12), and the rope (15) is fixed between the movable door (14) and the motor (13).