Double-layer clamping jaw

Through the double-layer jaw structure and tooth block design, the stability and reliability of jaws when clamping metal pipe materials and profiles is solved, more stable clamping is achieved and the risk of screw breakage is reduced, and the workpiece fixation and accuracy during processing is improved.

CN223250608UActive Publication Date: 2025-08-22CHANGZHOU DAIRUIKE ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202422503414.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-22
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

When clamping metal pipe materials and profiles, existing jaws have problems such as slippage, screw breakage and flare-shaped contact, resulting in unstable clamping and poor reliability.

Method used

A double-layer jaw structure is designed, adopting a combined clamping method of the first clamp, the second clamp and the third clamp, and a tooth block is provided on the surface of the clamp to enhance friction. At the same time, the upper layer of the jaw seat is higher than the lower layer, and the clamp and the jaw seat are designed to adjust the flap mouth and increase flange protection.

Benefits of technology

Improve the clamping stability and reliability of the jaws, prevent slippage, reduce the risk of screw breakage, and ensure the fixation and accuracy of the workpiece during processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of chucks and clamping jaws, in particular to a double-layer clamping jaw which comprises a clamping jaw unit, the clamping jaw unit comprises a first clamping jaw seat, a second clamping jaw seat is arranged on the adjacent side of the first clamping jaw seat, and a first clamping block and a second clamping block are arranged on the first clamping jaw seat. Clamping is conducted through the first clamping block, the second clamping block and the third clamping block, the clamping faces of the clamping blocks are made to be tooth-shaped through the first tooth block, the second tooth block and the third tooth block, friction force is enhanced, clamping is more stable, the upper layer of the clamping jaw base is higher than the lower layer by a certain distance, each clamping block and the clamping jaw base are designed in a separated mode, a horn mouth is convenient to adjust, and the clamping efficiency is improved. In this way, the stability and reliability during clamping can be improved, slipping can be prevented, flanging protection can be conveniently added through the first reinforcing part and the second reinforcing part, and the risk of screw breakage during material pulling can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of chuck jaws, in particular to a double-layer jaw. Background Art

[0002] Chuck jaws are mechanical components used to hold and position a workpiece on machining equipment. They are typically evenly spaced along the chuck and work by moving toward or away from the center. The jaws are the components of the chuck that secure the workpiece to the chuck, ensuring stability and accuracy during machining.

[0003] Chuck jaws are used to clamp metal tubes and profiles, securing them during processing. These are widely processed using professional laser tube cutting machines or integrated sheet-and-tube machines. The stability and reliability of the jaws during processing are crucial. Existing jaws can slip during material pulling, break screws, and easily form bellmouths. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a double-layer clamping claw.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A double-layer clamping jaw, comprising a clamping jaw unit, wherein the clamping jaw unit comprises a first clamping jaw seat, a second clamping jaw seat is provided on an adjacent side of the first clamping jaw seat, a first clamping block and a second clamping block are provided on the first clamping jaw seat, and a third clamping block is provided on the second clamping jaw seat, wherein the first clamping jaw seat and the second clamping jaw seat are symmetrically mounted on the chuck unit;

[0007] The chuck unit comprises a mounting seat, a mounting groove is provided on the mounting seat, and the first clamping claw seat and the second clamping claw seat are symmetrically mounted on the mounting groove.

[0008] In addition, the preferred structure is that a first mounting portion is provided on the top of the side wall of the first claw seat facing the other side of the first claw seat, a second mounting portion is provided below the first mounting portion, a first limiting block is provided at the bottom of the first claw seat, the first limiting block can be inserted into the mounting groove, a first mounting hole is vertically provided on the first claw seat, a second fixing component is installed at the first mounting hole, and a first reinforcement portion is provided on the top of the first mounting portion.

[0009] In addition, the preferred structure is that a first clamp is installed on the first mounting part, and a second clamp is installed on the second mounting part. Both the first clamp and the second clamp are provided with mounting holes, and first fixing components are installed at the mounting holes of the first clamp and the second clamp.

[0010] In addition, the preferred structure is that a plurality of first tooth blocks are evenly distributed on the side wall of the first clamping block facing the other side of the first claw seat, and a plurality of second tooth blocks are evenly distributed on the side wall of the second clamping block facing the other side of the first claw seat.

[0011] In addition, the preferred structure is that a third mounting portion is provided on the top of the side wall of the second claw seat facing the other side of the second claw seat, a fourth mounting portion is provided below the third mounting portion, a second limiting block is provided at the bottom of the second claw seat, the second limiting block can be inserted into the mounting groove, a second mounting hole is provided on the second claw seat, and a third fixing component is installed at the second mounting hole.

[0012] In addition, a preferred structure is that the third clamping block is provided with a mounting hole, the first fixing member is installed at the mounting hole of the third clamping block, and a plurality of third tooth blocks are evenly distributed on the side wall of the third clamping block facing the second clamping claw seat on the other side;

[0013] The third clamping block of the upper layer is installed on the surface of the third mounting portion, the third clamping block of the lower layer is installed on the surface of the fourth mounting portion, and a second reinforcing portion is provided on the top of the third mounting portion.

[0014] The beneficial effects of the present invention are as follows: the present invention clamps pipe materials and profiles through the provided claw unit, and clamps through the provided first clamping block, second clamping block, and third clamping block, and the provided first tooth block, second tooth block, and third tooth block make the clamping surface of the clamping block tooth-shaped, thereby enhancing the friction and making the clamping more stable, and the upper layer of the claw seat is higher than the lower layer by a certain distance, and each clamping block and the claw seat are designed to be separated, which is convenient for adjusting the bell mouth, thereby improving the stability and reliability during clamping and preventing slipping, and the provided first reinforcement part and second reinforcement part are convenient for increasing the flanging protection, which can reduce the risk of screw breakage when pulling the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the claw unit installed on the chuck unit;

[0016] Figure 2 It is a schematic diagram of the structure after the claw unit and the chuck unit are separated;

[0017] Figure 3 This is a schematic diagram of the structure after the first claw seat, the first clamping block and the second clamping block are separated;

[0018] Figure 4 Schematic diagram of the structure of the first claw seat;

[0019] Figure 5 This is a schematic diagram of the structure after the second claw seat and the third clamping block are separated;

[0020] Figure 6It is a structural schematic diagram of the second claw seat.

[0021] In the figure: 01 chuck unit, 02 jaw unit, 1 mounting seat, 11 mounting groove, 2 first jaw seat, 21 first mounting part, 22 second mounting part, 23 first limiting block, 24 first mounting hole, 3 second jaw seat, 31 third mounting part, 32 fourth mounting part, 33 second limiting block, 34 second mounting hole, 4 first fixing component, 5 first clamping block, 51 first tooth block, 6 second clamping block, 61 second tooth block, 7 second fixing component, 8 third clamping block, 81 third tooth block, 9 third fixing component. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figure 1-6 A double-layer clamping jaw includes a clamping jaw unit 02, the clamping jaw unit 02 includes a first clamping jaw seat 2, a second clamping jaw seat 3 is provided on the adjacent side of the first clamping jaw seat 2, a first clamping block 5 and a second clamping block 6 are provided on the first clamping jaw seat 2, and a third clamping block 8 is provided on the second clamping jaw seat 3. The first clamping jaw seat 2 and the second clamping jaw seat 3 are symmetrically installed on the chuck unit 01. The chuck unit 01 includes a mounting seat 1, and a mounting groove 11 is opened on the mounting seat 1. The first clamping jaw seat 2 and the second clamping jaw seat 3 are symmetrically installed at the mounting groove 11. The first clamping jaw seat 2 and the second clamping jaw seat 3 can clamp pipe fittings and profiles more firmly.

[0024] Among them, a first mounting portion 21 is provided on the top of the side wall of the first claw seat 2 facing the other side of the first claw seat 2, and a second mounting portion 22 is provided below the first mounting portion 21. A first limit block 23 is provided at the bottom of the first claw seat 2, and the first limit block 23 can be inserted into the mounting groove 11. A first mounting hole 24 is vertically provided on the first claw seat 2, and a second fixing component 7 is installed at the first mounting hole 24. The first limit block 23 facilitates the first claw seat 2 to be firmly installed on the mounting seat 1.

[0025] In addition, a first clamping block 5 is installed on the first mounting portion 21, and a second clamping block 6 is installed on the second mounting portion 22. Mounting holes are provided on the first clamping block 5 and the second clamping block 6, and first fixing components 4 are installed at the mounting holes of the first clamping block 5 and the second clamping block 6. The first fixing component 4 facilitates the installation of the first clamping block 5 and the second clamping block 6 on the first claw seat 2.

[0026] At the same time, a plurality of first tooth blocks 51 are evenly distributed on the side wall of the first clamping block 5 facing the other side of the first claw seat 2, and a plurality of second tooth blocks 61 are evenly distributed on the side wall of the second clamping block 6 facing the other side of the first claw seat 2. The first tooth blocks 51 and the second tooth blocks 61 make the clamping surfaces of the first clamping block 5 and the second clamping block 6 toothed, thereby increasing the friction force and making the clamping more stable.

[0027] In addition, a third mounting portion 31 is provided on the top of the side wall of the second claw seat 3 facing the other side of the second claw seat 3, and a fourth mounting portion 32 is provided below the third mounting portion 31. A third clamping block 8 is installed on the surface of the third mounting portion 31 and the fourth mounting portion 32. A second limiting block 33 is provided at the bottom of the second claw seat 3, and the second limiting block 33 can be inserted into the mounting groove 11. A second mounting hole 34 is opened on the second claw seat 3, and a third fixing component 9 is installed at the second mounting hole 34. The second limiting block 33 facilitates the installation of the second claw seat 3.

[0028] At the same time, mounting holes are provided on the third clamping blocks 8, and the first fixing components 4 are installed at the mounting holes of the third clamping blocks 8. A plurality of third tooth blocks 81 are evenly distributed on the side wall of the third clamping block 8 facing the second clamping claw seat 3 on the other side. The third tooth blocks 81 make the clamping surface of the third clamping block 8 toothed, thereby increasing the friction force and making the clamping more stable.

[0029] In this embodiment, when installing the claw unit 02 onto the chuck unit 01, the first limit block 23 and the second limit block 33 are respectively inserted into the mounting groove 11, and then installed into the first mounting hole 24 and the second mounting hole 34 through the second fixing component 7 and the third fixing component 9, thereby installing the first claw seat 2 and the second claw seat 3.

[0030] Moreover, when the first clamping block 5, the second clamping block 6, and the third clamping block 8 are all detachable, during installation, it is only necessary to align the mounting holes on each clamping block with the bolt holes on the first clamping claw seat 2 and the second clamping claw seat 3, and then install the first fixing component 4, so that the first clamping block 5, the second clamping block 6, and the third clamping block 8 can be fixed.

[0031] In addition, the first clamping block 5, the second clamping block 6 and the third clamping block 8 are all at different horizontal heights, thereby realizing double-layer clamping, and the first mounting portion 21 of the first clamping claw seat 2 is higher than the second mounting portion 22 by a certain distance, and the first clamping block 5, the second clamping block 6 and the first clamping claw seat 2 are designed to be separated, which is convenient for adjusting the bell mouth.

[0032] Moreover, the first clamping block 5, the second clamping block 6 and the third clamping block 8 can be replaced with different sizes.

[0033] The first reinforcement part 25 and the second reinforcement part 35 are easily supported by the first clamping block 5 and the third clamping block 8 installed below, thereby dispersing the pressure of certain clamping blocks, increasing the flange protection, and reducing the risk of screw breakage when pulling materials.

[0034] In addition, flange protection is added to the top of the jaw seat to reduce the risk of screw breakage when pulling materials.

[0035] In the utility model, the pipe material and the profile are clamped by the provided claw unit 02, and the clamping is performed by the provided first clamping block 5, the second clamping block 6, and the third clamping block 8. In addition, the provided first tooth block 51, the second tooth block 61, and the third tooth block 81 make the clamping surface of the clamping block tooth-shaped, thereby enhancing the friction force and making the clamping more stable. Moreover, the upper layer of the clamping claw seat is higher than the lower layer by a certain distance, and each clamping block and the clamping claw seat are designed to be separated, which is convenient for adjusting the bell mouth, thereby improving the stability and reliability during clamping and preventing slipping.

[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A double-layer claw, comprising a claw unit (02), characterized in that: The clamping jaw unit (02) comprises a first clamping jaw seat (2), a second clamping jaw seat (3) is provided on an adjacent side of the first clamping jaw seat (2), a first clamping block (5) and a second clamping block (6) are provided on the first clamping jaw seat (2), and a third clamping block (8) is provided on the second clamping jaw seat (3), and the first clamping jaw seat (2) and the second clamping jaw seat (3) are symmetrically mounted on the chuck unit (01); The chuck unit (01) comprises a mounting seat (1), a mounting groove (11) is provided on the mounting seat (1), and a first clamping claw seat (2) and a second clamping claw seat (3) are symmetrically mounted in the mounting groove (11).

2. A double-layer claw according to claim 1, characterized in that: A first mounting portion (21) is provided at the top of a side wall of the first claw seat (2) on the other side, a second mounting portion (22) is provided below the first mounting portion (21), a first limiting block (23) is provided at the bottom of the first claw seat (2), the first limiting block (23) can be inserted into the mounting groove (11), a first mounting hole (24) is vertically provided on the first claw seat (2), a second fixing component (7) is installed at the first mounting hole (24), and a first reinforcing portion (25) is provided at the top of the first mounting portion (21).

3. A double-layer claw according to claim 2, characterized in that: A first clamping block (5) is mounted on the first mounting portion (21), and a second clamping block (6) is mounted on the second mounting portion (22). Mounting holes are provided on both the first clamping block (5) and the second clamping block (6), and first fixing components (4) are mounted at the mounting holes of both the first clamping block (5) and the second clamping block (6).

4. A double-layer claw according to claim 3, characterized in that: A plurality of first tooth blocks (51) are evenly distributed on the side wall of the first clamping block (5) facing the other side of the first clamping claw seat (2), and a plurality of second tooth blocks (61) are evenly distributed on the side wall of the second clamping block (6) facing the other side of the first clamping claw seat (2).

5. The double-layer claw according to claim 1, characterized in that: A third mounting portion (31) is provided on the top of a side wall of the second claw seat (3) facing the other side, a fourth mounting portion (32) is provided below the third mounting portion (31), a second limiting block (33) is provided at the bottom of the second claw seat (3), the second limiting block (33) can be inserted into the mounting groove (11), a second mounting hole (34) is provided on the second claw seat (3), and a third fixing component (9) is installed at the second mounting hole (34).

6. The double-layer clamping claw according to claim 1, characterized in that: The third clamping block (8) is provided with a mounting hole, a first fixing component (4) is installed at the mounting hole of the third clamping block (8), and a plurality of third tooth blocks (81) are evenly distributed on a side wall of the third clamping block (8) facing the second clamping claw seat (3) on the other side; The third clamping block (8) of the upper layer is installed on the surface of the third mounting portion (31), and the third clamping block (8) of the lower layer is installed on the surface of the fourth mounting portion (32). A second reinforcing portion (35) is provided on the top of the third mounting portion (31).

Citation Information

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