Carbon steel welding device with protection function

Through the protective frame structure adjusted by hydraulic cylinder and motor, the problems of smoke and dust shading and height applicability during carbon steel welding are solved, and effective shading and fixation of carbon steel of different heights is achieved, ensuring smooth welding and user safety.

CN223250875UActive Publication Date: 2025-08-22LANGFANG GRADIENT TECH CO LTD
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Patent Information

Application Number
CN202422540839.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-22
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing carbon steel welding devices block the high-definition camera during welding, resulting in the inability to carry out welding normally, and the protective shell height is inconvenient to adjust, and the scope of application is small.

Method used

The second hydraulic cylinder is used to drive the protective frame to move, and the position of the welding machine body is adjusted in combination with the motor and hydraulic cylinder, and the carbon steel of different heights is blocked and fixed through the protective frame to ensure user safety.

Benefits of technology

It realizes effective shading and fixing of carbon steel of different heights, expands the scope of application, and ensures the smooth progress of the welding process and the safety of users.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon steel welding device with a protection function, and particularly relates to the technical field of carbon steel welding, the carbon steel welding device comprises a supporting frame and a welding device main body, the welding device main body is movably arranged at the top of the supporting frame, the top end of the supporting frame is fixedly connected with an object placing plate, and a protection assembly is arranged on the outer side of the object placing plate. And the protection assembly comprises a second hydraulic cylinder, a first protection frame, a second protection frame and a pressing plate, the second hydraulic cylinder is fixedly installed in the supporting frame, and the top end of the second hydraulic cylinder is fixedly connected with the first protection frame. A piston rod on a second hydraulic cylinder shrinks to drive a pressing plate to move downwards, carbon steel is extruded and fixed through the pressing plate, meanwhile, eyes of a user are protected through a first protection frame, a second protection frame is placed on the top of the first protection frame, the higher carbon steel is shielded through the second protection frame, operation is easy, and the use effect is good. And carbon steel of different heights can be conveniently shielded, and the application range is wide.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon steel welding, and more specifically, to a carbon steel welding device with a protective function. Background Art

[0002] Carbon steel, also known as plain carbon steel, is an iron-carbon alloy with a carbon content between 0.0218% and 2.11% and no intentionally added alloying elements. Carbon steel can be categorized as low-carbon steel, medium-carbon steel, and high-carbon steel based on its carbon content. Existing technology uses a robotic arm coupled with a high-definition camera to handle this process. However, this process can generate significant amounts of smoke and dust that can obscure the camera, hindering proper welding.

[0003] After searching, the Chinese patent with announcement number CN218855947U discloses a welding device with protective function, which uses the cooperation of drive assembly, mounting plate, hydraulic telescopic cylinder, load-bearing plate, hydraulic lifting cylinder and welding motor to weld the processed parts; the cooperation of pneumatic telescopic cylinder, connecting block, elastic telescopic column, adjustment plate, adjustment handle, threaded rod, slider, upper clamping plate and clamping plate can clamp the processed workpiece, thereby increasing the functionality of the welding device.

[0004] When the above-mentioned welding device is in use, the pneumatic telescopic cylinder 2 is activated to drive the protective shell to move so that it blocks the user in front of the user to protect the user. However, it is inconvenient to adjust the height of the protective shell. When the height of the carbon steel is high, the protective effect of the protective shell is poor and the scope of application is small. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a carbon steel welding device with a protective function, aiming to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a carbon steel welding device with a protective function, comprising a support frame and a welder body, and the welder body is movably arranged on the top of the support frame, the top of the support frame is fixedly connected to a storage plate, and a protective assembly is arranged on the outside of the storage plate, the protective assembly comprises a second hydraulic cylinder, a first protective frame, a second protective frame and a pressure plate, the second hydraulic cylinder is fixedly installed inside the support frame, and the top end of the second hydraulic cylinder is fixedly connected to the first protective frame, the bottom end of the second protective frame is in contact with the first protective frame, and the pressure plate is fixedly installed at the top edge position of one side of the first protective frame.

[0007] Furthermore, slot frames are fixedly connected to the top edges of the front and rear sides of the first protective frame, and plug blocks are movably provided on the tops of the two slot frames, and the two plug blocks are fixedly installed on the front and rear sides of the second protective frame respectively.

[0008] It can be seen that in the above technical solution, the stability between the first protective frame and the second protective frame can be improved to prevent the second protective frame from deflecting.

[0009] Furthermore, a mounting frame is fixedly connected to the top of the support frame and located on one side of the storage plate. An adjustment component is provided on the mounting frame, and the adjustment component includes a motor, a screw rod, a slider and a cross plate.

[0010] Furthermore, the motor is fixedly mounted on one side of the mounting frame, and the output shaft end of the motor is fixedly connected to the screw rod, one end of the screw rod is movably connected to the mounting frame through a bearing, the slider is threadedly connected to the screw rod, and the top end of the slider is fixedly connected to the cross plate.

[0011] It can be seen that in the above technical solution, the horizontal position of the welding device body can be adjusted conveniently.

[0012] Furthermore, the motor is equipped with an electromagnetic locking structure.

[0013] It can be seen that in the above technical solution, the screw rod is conveniently limited.

[0014] Furthermore, two limiting grooves are provided on the top of the installation frame.

[0015] It can be seen that in the above technical solution, the slider is conveniently limited.

[0016] Furthermore, the top end of the transverse plate is fixedly connected to a first hydraulic cylinder, the top end of the first hydraulic cylinder is fixedly connected to a connecting plate, and one side of the connecting plate is fixedly connected to the welder body.

[0017] It can be seen that in the above technical solution, the upper and lower positions of the welding device body can be adjusted conveniently.

[0018] Technical effects and advantages of this utility model:

[0019] 1. The utility model drives the first protective frame downward by contracting the piston rod on the second hydraulic cylinder, thereby driving the pressure plate downward, squeezing and fixing the carbon steel through the pressure plate, and protecting the user's eyes through the first protective frame. When welding higher carbon steel, the second protective frame is placed on top of the first protective frame to shield the higher carbon steel. The operation is simple, and it is convenient to shield carbon steel of different heights, and has a wide range of applications.

[0020] 2. The utility model welds carbon steel through the welding machine body. The motor drives the screw to rotate, thereby driving the welding machine body to move horizontally to adjust the horizontal position of the welding machine body. At the same time, the upper and lower positions of the welding machine body can be adjusted by the first hydraulic cylinder, which is convenient for welding carbon steel of different heights. It has a simple structure and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a rear view of the overall structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the assembly structure of the support frame and the storage plate of the utility model;

[0025] Figure 4 This is a schematic diagram of the protective component structure of the utility model;

[0026] Figure 5 This is a schematic diagram of the assembly structure of the adjustment component and the welding machine body of the present invention.

[0027] In the figure: 1. Support frame; 2. Mounting frame; 3. Adjustment assembly; 4. Welding machine body; 5. Storage plate; 6. Protection assembly; 301. Motor; 302. Screw rod; 303. Slider; 304. Cross plate; 305. First hydraulic cylinder; 306. Connecting plate; 601. Second hydraulic cylinder; 602. First protection frame; 603. Second protection frame; 604. Press plate; 605. Slot frame; 606. Insert block. DETAILED DESCRIPTION

[0028] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0029] Refer to the instruction manual Figure 1-5 , a carbon steel welding device with a protective function in this embodiment includes a support frame 1 and a welder body 4, and the welder body 4 is movably arranged on the top of the support frame 1, and a storage plate 5 is fixedly connected to the top of the support frame 1, and a protective assembly 6 is arranged on the outside of the storage plate 5, and the protective assembly 6 includes a second hydraulic cylinder 601, a first protective frame 602, a second protective frame 603 and a pressure plate 604, the second hydraulic cylinder 601 is fixedly installed inside the support frame 1, and the top end of the second hydraulic cylinder 601 is fixedly connected to the first protective frame 602, the bottom end of the second protective frame 603 is in contact with the first protective frame 602, and the pressure plate 604 is fixedly installed at the top edge of one side of the first protective frame 602.

[0030] Furthermore, slot frames 605 are fixedly connected to the top edges of the front and rear sides of the first protective frame 602 , and plug blocks 606 are movably provided on the tops of the two slot frames 605 , and the two plug blocks 606 are fixedly installed on the front and rear sides of the second protective frame 603 respectively.

[0031] Furthermore, the top of the support frame 1 is fixedly connected to the mounting frame 2 at a position on one side of the storage plate 5, and an adjustment component 3 is provided on the mounting frame 2. The adjustment component 3 includes a motor 301, a screw rod 302, a slider 303 and a cross plate 304. The motor 301 is fixedly installed on one side of the mounting frame 2, and the output shaft end of the motor 301 is fixedly connected to the screw rod 302, one end of the screw rod 302 is movably connected to the mounting frame 2 through a bearing, the slider 303 is threadedly connected to the screw rod 302, and the top of the slider 303 is fixedly connected to the cross plate 304, the motor 301 has a built-in electromagnetic locking structure, two limit slots are provided at the top of the mounting frame 2, the top of the cross plate 304 is fixedly connected to the first hydraulic cylinder 305, the top of the first hydraulic cylinder 305 is fixedly connected to the connecting plate 306, and one side of the connecting plate 306 is fixedly connected to the welder body 4.

[0032] Among them, the welder body 4 is started, the welder body 4 welds the carbon steel, the motor 301 is started, and the motor 301 drives the screw rod 302 to rotate. Since the slider 303 is threadedly connected to the screw rod 302, the limit groove limits the rotation of the slider 303, so the screw rod 302 can drive the slider 303 to move horizontally, thereby driving the cross plate 304 to move horizontally, and then driving the welder body 4 to move horizontally to adjust the horizontal position of the welder body 4. At the same time, the upper and lower positions of the welder body 4 can be adjusted by the first hydraulic cylinder 305, which is convenient for welding carbon steel of different heights. It has a simple structure and is easy to use.

[0033] The method of using this embodiment is:

[0034] During use, the staff passes the carbon steel through the first protective frame 602 and places it on the storage plate 5, and then starts the second hydraulic cylinder 601. The piston rod on the second hydraulic cylinder 601 contracts and drives the first protective frame 602 to move downward, thereby driving the pressure plate 604 to move downward. The carbon steel is squeezed and fixed by the pressure plate 604, and the user's eyes are protected by the first protective frame 602. When welding higher carbon steel, the second protective frame 603 is placed on the top of the first protective frame 602, and the higher carbon steel is shielded by the second protective frame 603. The operation is simple, and it is convenient to shield carbon steel of different heights, and it has a wide range of applications. At the same time, the two plug blocks 606 are respectively inserted into the two slot frames 605, thereby improving the stability between the first protective frame 602 and the second protective frame 603 to prevent the second protective frame 603 from deflecting.

[0035] The contents not described in detail in the specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the existing technology and are not described here.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A carbon steel welding device with a protective function, comprising a support frame (1) and a welding device body (4), wherein the welding device body (4) is movably arranged on the top of the support frame (1), characterized in that: The top end of the support frame (1) is fixedly connected to a storage plate (5), and a protection assembly (6) is provided on the outside of the storage plate (5). The protection assembly (6) comprises a second hydraulic cylinder (601), a first protection frame (602), a second protection frame (603) and a pressure plate (604). The second hydraulic cylinder (601) is fixedly installed inside the support frame (1), and the top end of the second hydraulic cylinder (601) is fixedly connected to the first protection frame (602). The bottom end of the second protection frame (603) is in contact with the first protection frame (602). The pressure plate (604) is fixedly installed at a top edge position on one side of the first protection frame (602).

2. The carbon steel welding device with protective function according to claim 1, characterized in that: The first protective frame (602) is fixedly connected to slot frames (605) at the top edge positions on both the front and rear sides, and plug blocks (606) are movably provided on the tops of the two slot frames (605), and the two plug blocks (606) are fixedly installed on the front and rear sides of the second protective frame (603) respectively.

3. The carbon steel welding device with protective function according to claim 1, characterized in that: A mounting frame (2) is fixedly connected to the top of the support frame (1) and located on one side of the storage plate (5). An adjustment component (3) is provided on the mounting frame (2). The adjustment component (3) comprises a motor (301), a screw rod (302), a slider (303) and a transverse plate (304).

4. The carbon steel welding device with protective function according to claim 3, characterized in that: The motor (301) is fixedly mounted on one side of the mounting frame (2), and the end of the output shaft of the motor (301) is fixedly connected to the screw rod (302), one end of the screw rod (302) is movably connected to the mounting frame (2) via a bearing, the slider (303) is threadedly connected to the screw rod (302), and the top end of the slider (303) is fixedly connected to the cross plate (304).

5. The carbon steel welding device with protective function according to claim 3, characterized in that: The motor (301) is equipped with an electromagnetic locking structure.

6. The carbon steel welding device with protective function according to claim 3, characterized in that: Two limiting slots are provided at the top of the installation frame (2).

7. The carbon steel welding device with protective function according to claim 3, characterized in that: The top end of the transverse plate (304) is fixedly connected to a first hydraulic cylinder (305), the top end of the first hydraulic cylinder (305) is fixedly connected to a connecting plate (306), and one side of the connecting plate (306) is fixedly connected to the welder body (4).

Citation Information

Patent Citations

  • A welding device with protective function

    CN218855947U