Novel profile frame splicing template
Through the design of the template platform and fastening components, the poor accuracy and low efficiency problems caused by uneven manual force application in profile frame assembly are solved, and efficient and reliable profile frame assembly is achieved, improving production efficiency and accuracy.
Patent Information
- Application Number
- CN202422562305.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Different forces exerted by different operators lead to differences in the size of the profile after assembly, which affects the accuracy, high labor intensity, low production efficiency, and high requirements for multi-person collaboration.
The new profile frame assembly template is adopted, including a template platform and fastening components, and the profile is fixed by fastening sliders and fastening screws, replacing manual force application to ensure uniform force application and precise positioning, reducing labor intensity and improving splicing accuracy.
It realizes the efficiency, reliability and accuracy of assembly of profile frames, reduces labor intensity, improves production efficiency and splicing accuracy, and reduces the risk of rework.
Smart Images

Figure CN223250927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profile frame assembly, in particular to a novel profile frame assembly template. Background Art
[0002] Profiles are often used in building structures and manufacturing and installation. Before welding, in order to ensure the accuracy of the finished product, the profiles need to be assembled in advance according to the drawings; when the profile size is large and the accuracy requirements are high, welding stress must also be considered.
[0003] The above work requires the cooperation of multiple people to apply force and calibrate the dimensions multiple times before splicing. Since the male and female ports are a tight fit, the operator is also required to apply very high pressure, which has high labor intensity. The base plate profile is long, and the cooperation of multiple people is required to complete the force assembly. In addition, the different forces applied by different operators lead to differences in size, which affects the accuracy of the profile after assembly, does not meet the design requirements, and leads to rework, which seriously affects production efficiency and quality. Utility Model Content
[0004] The purpose of the utility model is to provide a new profile rack assembly template to solve the problems of dimensional differences caused by different forces applied by different operators, which affects the accuracy of profile assembly and does not meet design requirements, reduce errors in profile rack assembly, and improve the efficiency and reliability of profile rack assembly.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A new type of profile frame assembly template includes a template platform and several groups of fastening components, each group of fastening components includes a fastening slider, a movable slider and a fastening screw. The template platform is provided with several parallel T-slots, the movable slider is located at the bottom of the T-slot and slides along it, and a waist groove is provided in the fastening slider along its length direction. The head end of the fastening screw abuts the upper side of the fastening slider, and the tail end passes through the waist groove and the T-slot and is threadedly connected to the movable slider.
[0007] By adopting the above technical solution, the profile to be welded is placed on the template platform during use, the slider is moved so that the fastening sliders on all sides are completely fitted on the profile to be welded, and the fastening bolts are tightened to fix each slider to achieve the fixation of the profile, thereby completing the welding assembly. By tightening the fastening bolts, manual force is replaced, labor intensity is reduced, effort is saved, and force is applied evenly, thereby improving the splicing accuracy. The fastening slider can be accurately positioned through the template platform, and by fixing the profile, it prevents skewness and better supports the profile to be assembled, further improving the splicing accuracy and improving production efficiency.
[0008] Furthermore, one end or one side of the fastening slider is open, and the opening is connected to the waist-shaped groove, and the opening position is for the fastening screw to leave.
[0009] By adopting the above technical solution, the fastening slider can be directly taken out and replaced conveniently without having to completely remove the fastening screws for replacement.
[0010] Furthermore, the fastening slider opening position is detachably connected to a stopper.
[0011] By adopting the above technical solution, the stability of the fastening slider is improved. The C-shaped fastening slider is easy to deform, and the connecting block can improve the stability of its shape.
[0012] Furthermore, the opening of the fastening slider is opened at the end, and the opening is connected to parallel rods arranged along the length direction of the fastening slider, the parallel rods are inserted into the block, and the gap between the parallel rods is for the head end of the fastening screw to leave.
[0013] By adopting the above technical solution, the separation of the stopper and the fastening slider is facilitated, and the direct removal and replacement of the fastening slider is further facilitated.
[0014] Furthermore, the tail end of the parallel rod is threadedly connected to the end of the fastening slider, the head end is connected to the limit block, and the stop block is slidably connected to the parallel rod.
[0015] By adopting the above technical solution, the processing and manufacturing of parts can be facilitated and the production cost can be reduced.
[0016] Furthermore, a compression spring is sleeved on the parallel rod, one end of the compression spring abuts against the stopper and pushes the stopper to abut against the fastening slider.
[0017] By adopting the above technical solution, normal abutment between the stopper and the fastening slider is achieved.
[0018] Furthermore, a plurality of inserting blocks are provided at the inner end of the stopper, and the inserting blocks are inserted into the fastening slider.
[0019] By adopting the above technical solution, since the waist-shaped groove is provided in the fastening slider, in the abutting state, the stopper can be connected with the insert block to further reduce the deformation of the fastening slider to both sides.
[0020] Furthermore, the template platform includes a base and several fixed plates, the base is provided with several parallel grooves, the fixed plates are detachably connected to the base, and the gaps between adjacent fixed plates and the corresponding parallel grooves together form T-shaped grooves.
[0021] By adopting the above technical solution, it is convenient to replace different fixing plates according to the size of the groove, realize the change of the T-slot position, and cooperate with the waist groove in the fastening slider to further improve the versatility of the device.
[0022] In summary, the present invention has the following beneficial effects:
[0023] In order to ensure the practicability of profile rack assembly, reduce the error during profile rack assembly, and improve the efficiency and reliability of profile rack assembly, this application designs a new profile rack assembly template based on practicality and safety to improve the operating efficiency of the profile rack assembly process;
[0024] It has high construction efficiency and short cycle, is reusable at low cost, can be conveniently constructed in batches with high efficiency, has good stability and high bearing capacity, is designed to be formed in one go, has high precision and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 This is a schematic diagram of the overall structure of a new type of profile frame assembly template of the utility model;
[0027] Figure 2 It is a cross-sectional schematic diagram of a movable slider and a fastening slider part in a new profile frame assembly template of the utility model.
[0028] In the figure, 1. template platform; 11. T-slot; 12. base; 13. fixed plate; 2. fastening slider; 21. waist-shaped groove; 3. moving slider; 4. fastening screw; 5. stopper; 51. insert; 6. parallel rod; 61. limit block; 62. compression spring. DETAILED DESCRIPTION
[0029] The following is a further description of the specific embodiments of the present invention in conjunction with the accompanying drawings, which do not limit the present invention. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application. Example 1:
[0030] A new type of profile frame assembly template, such as Figure 1As shown, it includes a template platform 1 and several groups of fastening components. The template platform 1 has high load-bearing capacity and stability to provide a reliable foundation. Each group of fastening components includes a fastening slider 2, a movable slider 3 and a fastening screw 4. The template platform 1 is provided with several parallel T-slots 11 (multiple T-slots can facilitate multiple assembly operations at the same time, improving construction efficiency) for the fastening components to move along. The fastening components are fitted against the outside of the profile to be welded through the fastening slider 2. They can be clamped between two groups of fastening components, or three or four fastening components can be used to improve the restriction effect on the profile (for example, by limiting the fastening sliders 2 distributed in a rectangular shape to the four sides of the profile to be processed).
[0031] like Figure 1 and Figure 2 As shown, the movable slider 3 has a central hole and is tapped with threads. It is located at the bottom of the T-slot 11 and slides along it. The fastening slider 2 has a waist-shaped groove 21 along its length (the waist-shaped groove 21 can be used to adjust the position within a certain range to facilitate adjustment under different size requirements). The head end of the fastening screw 4 abuts the upper side of the fastening slider 2, and the tail end passes through the waist-shaped groove 21 and the T-slot 11 and is then threadedly connected to the movable slider 3, thereby enabling the movable slider 3 to slide along the T-slot 11 (the movable slider 3 and the fastening screw 4 can also be connected as one piece, forming an I-shape as a whole);
[0032] The fastening slider 2 and the movable slider 3 are made of wear-resistant materials to ensure reusability and reduce costs. The fastening bolts 4 are designed as standardized parts to facilitate replacement and maintenance. The connection structure of the fastening slider 2 and the movable slider 3 can ensure the accuracy and stability of assembly under stress. Example 2:
[0033] The structure of this embodiment is roughly the same as that of the first embodiment, with the main differences being:
[0034] like Figure 1 and Figure 2 As shown, the fastening slider 2 can be provided with a variety of models of different lengths to adapt to profiles of different sizes. It can also be provided with special shapes such as V-shape or cross-shape. In order to facilitate the direct disassembly and replacement of the fastening slider 2 on the fastening screw, one end or one side of the fastening slider 2 is open, and the opening is connected to the waist-shaped groove 21. The opening position is for the fastening screw 4 to leave, and the fastening slider 2 opening position can be detachably connected to the stopper 5;
[0035] In this embodiment, the opening of the fastening slider 2 is opened at the end, and the opening is connected to the parallel rod 6 arranged along the length direction of the fastening slider 2. The parallel rod 6 is inserted into the stopper 5. The gap between the parallel rods 6 allows the head end of the fastening screw 4 to leave; the tail end of the parallel rod 6 is threadedly connected to the end of the fastening slider 2, and the head end is integrally connected to the limit block 61. The stopper 5 is slidably connected to the parallel rod 6 and is limited to the inside of the limit block 61.
[0036] A compression spring 62 can also be provided on the parallel rod 6, one end of the compression spring 62 abuts against the limit block 61, and the other end abuts against the stop block 5, pushing the stop block 5 to abut against the fastening slider 2; in order to further improve the stability of the abutting state, a plurality of plug-in blocks 51 are integrally connected to the inner end of the stop block 5, and the plug-in blocks 51 are inserted into the corresponding slots at the end of the fastening slider 2, further improving the stability of both.
[0037] like Figure 2 As shown, in some other embodiments, the template platform 1 includes a base 12 and a plurality of fixed plates 13, the base 12 is provided with a plurality of parallel grooves (multiple groups can be provided in the horizontal, vertical and oblique directions), the fixed plates 13 are detachably connected to the base 12 by screws and other structures, the gaps between adjacent fixed plates 13 and the corresponding parallel grooves together form a T-slot 11, which is convenient for replacing different fixed plates 13 according to the size of the groove, thereby realizing the change of the position of the T-slot 11 (different fixed plates 13 are combined into different horizontal and / or vertical and / or oblique T-slots 11), and cooperates with the waist-shaped groove 21 in the fastening slider 2 to further improve the versatility of the device.
[0038] Working principle:
[0039] During use, the profile to be welded is placed on the template platform 1, so that the fastening sliders 2 on all sides are completely fitted on the profile to be welded, and the fastening screws 4 are tightened to fix each fastening slider 2 to achieve the fixation of the profile, thereby completing the welding assembly; the emergence of the profile rack assembly template of the utility model prevents skewness by fixing the profile, better supports the profile to be assembled, further improves the splicing accuracy, improves production efficiency, brings a more efficient and safer choice to industrial production, reduces risks and uncertainties in work, and has a good splicing effect.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions should also be deemed to fall within the protection scope of the technical solution of the present invention.
Claims
1. A new type of profile frame assembly template, characterized by: The invention comprises a template platform (1) and a plurality of fastening components, each of which comprises a fastening slider (2), a movable slider (3) and a fastening screw (4). The template platform (1) is provided with a plurality of parallel T-slots (11). The movable slider (3) is located at the bottom of the T-slot (11) and slides along the T-slot. A waist groove (21) is provided in the fastening slider (2) along its length. The head end of the fastening screw (4) abuts against the upper side of the fastening slider (2), and the tail end passes through the waist groove (21) and the T-slot (11) and is threadedly connected to the movable slider (3).
2. A new type of profile frame assembly template according to claim 1, characterized in that: One end or one side of the fastening slider (2) is open, and the opening is connected to the waist-shaped groove (21). The opening position is for the fastening screw (4) to leave.
3. The novel profile frame assembly template according to claim 2 is characterized in that: The fastening slide block (2) is provided with a detachable connection stopper (5) at the opening position.
4. A new type of profile frame assembly template according to claim 2 or 3, characterized in that: The opening of the fastening slider (2) is opened at the end, and the opening is connected to a parallel rod (6) arranged along the length direction of the fastening slider (2). The parallel rod (6) is inserted into the stopper (5), and the space between the parallel rods (6) allows the head end of the fastening screw (4) to leave.
5. The novel profile frame assembly template according to claim 4 is characterized in that: The tail end of the parallel rod (6) is threadedly connected to the end of the fastening slider (2), the head end is connected to the limit block (61), and the stop block (5) is slidably connected to the parallel rod (6).
6. The novel profile frame assembly template according to claim 4 is characterized in that: A compression spring (62) is sleeved on the parallel rod (6), one end of the compression spring (62) abuts against the stopper (5) and pushes the stopper (5) to abut against the fastening slider (2).
7. The novel profile frame assembly template according to claim 6 is characterized in that: The inner end of the stopper (5) is provided with a plurality of insert blocks (51), and the insert blocks (51) are inserted into the fastening slider (2).
8. The novel profile frame assembly template according to claim 1 is characterized in that: The template platform (1) comprises a base (12) and a plurality of fixed plates (13), wherein the base (12) is provided with a plurality of parallel grooves, the fixed plates (13) are detachably connected to the base (12), and the gaps between adjacent fixed plates (13) and the corresponding parallel grooves together form a T-shaped groove (11).