Cutter shaft deformation correcting device
By designing a tool shaft deformation correction device in the slitting equipment, and applying reaction force to the movable tool shaft using servo motors and couplings, the problem of frequent deformation of the movable tool shaft is solved, and accuracy recovery and cost reduction are achieved.
Patent Information
- Application Number
- CN202422577336.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Frequent deformation of the tool shaft in the slitting equipment leads to high production costs, and replacing the new tool shaft is cumbersome, which affects production efficiency.
A tool shaft deformation correction device is designed, including a correction component and a fixed part of the movable tool structure, and the tool shaft deformation is corrected by applying a reaction force to restore accuracy.
It reduces production costs, saves time and maintenance processes for changing tool shafts, and improves edge cutting quality and production efficiency.
Smart Images

Figure CN223251086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitting equipment, in particular to a knife shaft deformation correction device. Background Art
[0002] The trimming knife is the core device of the slitting equipment. Its precision plays a vital role in the quality of the edge of the cut material. The runout of the cutter disc directly leads to quality defects in the edge of the cut material. The current slitting equipment mainly adopts two slitting forms: moving knife and static knife. The utility model is mainly aimed at the correction of the moving knife shaft. The main function is to correct the radial runout and end face runout accuracy of the cutter shaft through physical methods, improve the accuracy of the trimming knife blade, improve the trimming quality, and thus improve the product quality. The slitting knife was limited by factors such as the trimming width at the beginning of its design. The design was relatively small, resulting in a small diameter of the cutter shaft. It is easy to deform after being subjected to external force. Each slitting equipment is generally equipped with 3 to 5 cutter heads. Therefore, the number of cutter heads of the equipment is large. A new cutter shaft must be replaced after each deformation, which will greatly increase the production cost.
[0003] The purpose of this utility model is to provide a correction device, through which the cutter shaft can be restored to the accuracy of a new shaft after correction, thereby reducing production costs. The utility model can also correct online, saving the process of disassembling and assembling the cutter shaft and reducing maintenance time. Utility Model Content
[0004] The purpose of the utility model is to provide a tool shaft deformation correction device to solve the problem of frequent replacement of new tool shafts in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides a tool shaft deformation correction device, including a movable tool structure and a correction device arranged on the movable tool structure, the correction device including a first tool disc fixing component, a second tool disc fixing component and a correction component, the correction component is connected to the first tool disc fixing component, the bottom of the correction component is in mechanical contact with the second tool disc fixing component, the movable tool structure includes a tool disc and a tool disc shaft connected to the tool disc, the tool disc shaft is connected to a servo motor through a motor and tool disc shaft coupling, and the motor shaft of the servo motor is connected to the motor and tool disc shaft coupling.
[0006] Preferably, the side of the cutter disc away from the cutter disc shaft is connected to the cutter disc pressure plate shaft through a circular cutter pressure plate bolt.
[0007] Preferably, the first cutter disc fixing component is sleeved on the cutter disc pressure plate shaft, and the first cutter disc fixing component is provided with a first connection port and a second connection port provided below the first connection port, the first connection port is connected to the correction component, and the second connection port is aligned with the circular knife pressure plate bolt and sleeved on the cutter disc pressure plate shaft.
[0008] Preferably, a third connecting port is provided on the second cutter disc fixing component.
[0009] Preferably, a mounting frame is provided on the periphery of the motor and cutter shaft coupling, a threaded hole adapted to the third connecting port is provided on the top of the mounting frame, and the third connecting port is connected to the threaded hole by a first bolt.
[0010] Preferably, one end of the correction component passes through the first connecting port and is in mechanical contact with the second cutter disc fixing component, so as to apply a reaction force to the cutter disc shaft.
[0011] Therefore, the present invention adopts a tool shaft deformation correction device with the above structure, which has the following beneficial effects:
[0012] (1) The deformed tool shaft can be corrected and restored to the accuracy of a new shaft, thus reducing production costs;
[0013] (2) The cutter shaft can also be corrected online, saving the process of disassembling the cutter shaft and reducing maintenance time.
[0014] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural diagram of a tool shaft deformation correction device of the utility model;
[0016] Figure 2 This is a front view of the first cutter head fixing component of a cutter shaft deformation device of the utility model;
[0017] Figure 3 This is a side view of the first cutter head fixing component of a cutter shaft deformation device of the present utility model;
[0018] Figure 4 This is a front view of the second cutter head fixing component of a cutter shaft deformation device of the present utility model;
[0019] Figure 5 This is a side view of the second cutter head fixing component of a cutter shaft deformation device of the present utility model;
[0020] Figure 6 This is a front view of a correction component of a knife shaft deformation device of the utility model;
[0021] Reference numerals:
[0022] 1. First cutter disc fixing component; 2. Second cutter disc fixing component; 3. Correction component; 4. Cutter disc pressure plate shaft; 5. Circular knife pressure plate bolt; 6. Cutter disc; 7. Cutter disc shaft; 8. First bolt; 9. Servo motor; 10. Coupling between motor and cutter disc shaft; 11. Motor shaft; 12. Mounting frame; 13. First connection port; 14. Second connection port; 15. Third connection port. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example
[0025] Combine Figures 1-6 The utility model provides a tool shaft deformation correction device. During the production process, if the tool disc swings visibly or there are edge quality problems such as ruffles, the end face runout and radial runout are corrected using a dial indicator. If the deviation is large, this device can be used for correction. The installation method is as follows: Figure 1 shown.
[0026] The cutter shaft deformation correction device of this embodiment includes a movable cutter structure and a correction device arranged on the movable cutter structure, the correction device includes a first cutter disc fixing component 1, a second cutter disc fixing component 2 and a correction component 3, the correction component 3 is connected to the first cutter disc fixing component 1, and the bottom of the correction component 3 is in mechanical contact with the second cutter disc fixing component 2, the movable cutter structure includes a cutter disc 6 and a cutter disc shaft 7 connected to the cutter disc 6, the cutter disc shaft 7 is connected to a servo motor 9 through a motor and cutter disc shaft coupling 10, and the motor shaft 11 of the servo motor 9 is connected to the motor and cutter disc shaft coupling 10.
[0027] The side of the cutter disc 6 away from the cutter disc shaft 7 is connected to the cutter disc pressure plate shaft 4 through the circular cutter pressure plate bolt 5.
[0028] The first cutter disc fixing component 1 is sleeved on the cutter disc pressure plate shaft 4. The first cutter disc fixing component 1 is provided with a first connecting port 13 and a second connecting port 14 provided below the first connecting port 13. The first connecting port 13 is connected to the correction component 3, and the second connecting port 14 is aligned with the circular cutter pressure plate bolt 5.
[0029] The second cutterhead fixing member 2 is provided with a third connection port 15. The motor and cutterhead shaft coupling 10 is provided with a mounting frame 12 on its periphery. The top of the mounting frame 12 is provided with a threaded hole adapted to the third connection port 15. The third connection port 15 and the threaded hole are connected by a first bolt 8.
[0030] One end of the correction component 3 passes through the first connection port 13 and is in mechanical contact with the second cutter head fixing component 2 , so as to apply a reaction force to the cutter head shaft 7 .
[0031] This embodiment adopts a tool shaft deformation correction device of the above structure. First, measure the end face of the cutter disc 6, find the lowest point, mark it, and then measure the radial surface of the cutter disc 6 to find the highest point. The intersection of the two points is the correction reference point; use the first cutter disc fixing component 1 to insert into the cutter disc pressure plate shaft 4 of the moving knife structure, align the second connecting port 14 with the circular knife pressure plate bolt 5 of the moving knife structure, and place the second cutter disc fixing component 2 on the opposite side of the cutter disc 6 of the moving knife structure. The second cutter disc fixing component 2 is provided with a third connecting port 15. The motor of the moving knife structure and the cutter disc shaft coupling 10 are peripherally designed. A mounting frame 12 is provided, and a threaded hole adapted to the third connecting port 15 is provided on the top of the mounting frame 12. The third connecting port 15 is connected to the threaded hole by a first bolt 8. One end of the correction component 3 passes through the first connecting port 13 and is in mechanical contact with the second cutter disc fixing component 2. The correction component 3 is adjusted to an appropriate force (a torque wrench can be used here to control the force). The reaction force is used to slightly deform the cutter disc shaft 7 of the moving knife structure until the accuracy of the cutter disc 6 reaches the standard accuracy. This embodiment can be installed on an existing moving knife device, saving the process of disassembling and assembling the cutter shaft.
[0032] In summary, the utility model provides a tool shaft deformation correction device, which uses the structure of the movable tool shaft itself to apply a reaction force to the deformed position of the tool shaft to restore its original accuracy, reducing production costs, and can be corrected without disassembly, reducing maintenance time.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.
Claims
1. A tool shaft deformation correction device, characterized by: It includes a movable knife structure and a correction device arranged on the movable knife structure, the correction device includes a first cutter disc fixing component, a second cutter disc fixing component and a correction component, the correction component is connected to the first cutter disc fixing component, and the bottom of the correction component is in mechanical contact with the second cutter disc fixing component. The movable knife structure includes a cutter disc and a cutter disc shaft connected to the cutter disc, the cutter disc shaft is connected to a servo motor through a motor and cutter disc shaft coupling, and the motor shaft of the servo motor is connected to the motor and cutter disc shaft coupling.
2. The tool shaft deformation correction device according to claim 1, characterized in that: The side of the cutter disc away from the cutter disc shaft is connected to the cutter disc pressure plate shaft through a circular cutter pressure plate bolt.
3. The tool shaft deformation correction device according to claim 2, characterized in that: The first cutter disc fixing component is sleeved on the cutter disc pressure plate shaft. The first cutter disc fixing component is provided with a first connecting port and a second connecting port provided below the first connecting port. The first connecting port is connected to the correction component, and the second connecting port is aligned with the circular knife pressure plate bolt and sleeved on the cutter disc pressure plate shaft.
4. The tool shaft deformation correction device according to claim 1, characterized in that: The second cutter head fixing component is provided with a third connecting port.
5. The tool shaft deformation correction device according to claim 4, characterized in that: A mounting frame is provided on the periphery of the motor and cutter shaft coupling, a threaded hole adapted to the third connecting port is provided on the top of the mounting frame, and the third connecting port is connected to the threaded hole via a first bolt.
6. The tool shaft deformation correction device according to claim 3, characterized in that: One end of the correction component passes through the first connecting port and is in mechanical contact with the second cutter head fixing component, so as to apply a reaction force to the cutter head shaft.