Protective dust removal device for metal cutting

By setting up a protective dust removal device on the metal cutting machine tool, the basic box and vacuum tube are used to collect splashed debris, the problem of metal debris that harms health is solved and safe and efficient debris treatment is achieved.

CN223251190UActive Publication Date: 2025-08-22TIANJIN ZHONGYIMING TECH
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Patent Information

Application Number
CN202422046664.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-22
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The splashing metal debris generated by metal cutting machine tools during processing harms the health of workers, and it is difficult for the existing technology to effectively collect and deal with it.

Method used

A protective dust removal device including a base box, aggregate tray, movable door, simple door lock and square cone box cover is designed to prevent debris from splashing through the base box, and collect debris using vacuum pipes. The movable door facilitates the placement and observation of workpieces, and the aggregate tray is uniformly treated with debris.

Benefits of technology

Effectively prevent metal debris from splashing in the air, improve safety, ensure debris collection efficiency, and protect staff health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of protection and dust removal, in particular to a protection and dust removal device for metal cutting, which comprises a basic box body, a material collecting disc, a movable door, a simple door lock and a square conical box cover, the basic box body covers the upper part of a metal cutting machine tool, and the material collecting disc is inserted into the metal cutting machine tool; the movable door is located below the basic box body and corresponds to a lower box opening of the basic box body in position, the movable door is movably installed on the basic box body and locked with the basic box body through the simple door lock, the upper portion of the basic box body is covered with the square-cone-shaped box cover, and the top end of the square-cone-shaped box cover is used for being connected with a dust suction pipe. And metal chippings generated in the cutting process are collected and cleaned, and the situation that the metal chippings are splashed in air and harm the health of workers is avoided.
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Description

Technical Field

[0001] The present application relates to the field of protective dust removal, and in particular to a protective dust removal device for metal cutting. Background Art

[0002] Metal cutting machine tools, also known as industrial machine tools or machine tools, are used to manufacture machinery and occupy a central position in modern manufacturing. Metal cutting involves the use of cutting tools to remove excess material from a metal workpiece to obtain a part that meets the required shape, dimensional accuracy, and surface quality.

[0003] Existing metal cutting machine tools are provided with a bed, an operating table and a cutting machine. The operating table controls the cutting machine to slide along the length direction of the bed, and performs high-precision cutting processing on the metal workpiece fixed on the upper surface of the window to ensure that the size accuracy and shape accuracy of the workpiece meet the design requirements.

[0004] The above-mentioned existing technical solutions have the following defects: when the metal cutting machine tool cuts the workpiece, it will produce flying small metal debris, and the metal waste debris will escape into the air. Workers are likely to inhale the metal debris into their bodies while working, which is harmful to their health. Utility Model Content

[0005] The present application provides a protective dust removal device for metal cutting in order to collect and clean the metal debris generated during the cutting process when a metal workpiece is cut, and to prevent the metal debris from splashing in the air and endangering the health of workers.

[0006] The above technical objectives of this application are achieved through the following technical solutions:

[0007] A protective dust removal device for metal cutting comprises a basic box body, a collecting tray, a movable door, a simple door lock and a square-cone box cover. The basic box body cover is arranged on the upper part of the metal cutting machine tool. The collecting tray is inserted into the metal cutting machine tool and is located below the basic box body and corresponds to the position of the lower box opening of the basic box body. The movable door is movably installed on the basic box body and is locked to the basic box body by the simple door lock. The square-cone box cover is arranged on the upper part of the basic box body, and the top of the square-cone box cover is used to connect a dust suction pipe.

[0008] By adopting the above technical solution, the protective dust removal device is arranged above the metal cutting machine tool. When the metal workpiece is cut, metal debris will be generated. The box wall of the basic box body can prevent the metal debris from flying around. The square cone box cover is arranged above the basic box body and is connected to a dust suction pipe, which can clean the metal debris splashed above the inside of the basic box body. The movable door movably arranged on the basic box body can facilitate the placement of the metal workpiece to be cut on the metal cutting machine tool and the observation of the cutting progress of the metal workpiece. By setting up the basic box body, the metal debris can be collected in the collecting tray, which is convenient for unified treatment of the metal debris, avoiding metal debris splashing in the air, endangering the health of the workers, and improving safety.

[0009] Optionally, the basic box body includes two first strip plates, a second strip plate and a third strip plate, the two first strip plates are arranged in parallel and at intervals, the second strip plates and the third strip plates are arranged in parallel and at intervals between the two first strip plates, and the adjacent side walls of the two first strip plates, the second strip plates and the third strip plates are fixedly connected.

[0010] By adopting the above technical solution, the two first strip plates, the second strip plates and the third strip plates can prevent metal debris generated during the cutting process from flying around the metal cutting machine tool, preventing the metal debris from escaping into the air and endangering the health of workers.

[0011] Optionally, the protective dust removal device also includes a fourth strip plate and a fifth strip plate, the side wall of the fourth strip plate is hinged to the lower part of one of the first strip plates, and the fifth strip plate is fixed to the lower part of another of the first strip plates, and the edge of the collection tray can rest on the surface of the fifth strip plate.

[0012] By adopting the above technical solution, the fourth and fifth strips can be provided to prevent the falling metal debris from flying out of the gap between the collection tray and the lower surface of the base box and falling to the ground when the base box collects the flying metal debris, thereby reducing collection efficiency. The hinged fourth strip facilitates the removal and installation of the collection tray in the metal cutting machine.

[0013] Optionally, the lower surface of the fifth strip plate is bent in a direction away from the fourth strip plate, and the edge of the collecting tray is against the bent surface of the fifth strip plate.

[0014] By adopting the above technical solution, the fifth strip plate with a bent plate surface can cause metal debris to fall into the collection tray, preventing the metal debris from falling on the edge of the collection tray. When the collected metal debris is processed, the collection tray needs to be taken out. If the metal debris is located on the edge of the collection tray during the process of taking out the collection tray, it is easy for the metal debris to fall to the ground or dissipate into the air, thereby reducing the collection efficiency.

[0015] Optionally, the simple door lock includes a lock block, a lock box and a lock rod, the side wall of the lock block is fixed to the movable door, the side wall of the lock box is fixed to the first strip plate surface and is located below the lock block, the lock box is provided with a box opening and the box opening faces the lock block, and a lock hole is provided on the lock block, the lock rod penetrates into the lock box and slides inside the lock box, and one end of the lock rod can be inserted into the lock hole.

[0016] By adopting the above technical solution, the movable door can be locked on the first strip plate by setting a lock block, a lock box and a lock rod, preventing the movable door from moving around and avoiding metal debris from splashing into the air from the square mounting hole, endangering the health of the staff. The lock block, lock box and lock rod are used for locking, which has a simple structure and is convenient and fast.

[0017] Optionally, one end of the locking rod inserted into the locking hole is processed to form an inclined surface, and the inclined surface faces away from the first strip plate.

[0018] By adopting the above technical solution and providing the inclined surface, it is no longer necessary to manually pull the locking rod downward when closing the movable door, thereby improving work efficiency.

[0019] Optionally, the protective dust removal device also includes a square limit plate and a spring, wherein the square limit plate is sleeved on the peripheral wall of the locking rod close to the inclined surface, the square limit plate is adapted to the lock box and is slidably arranged in the lock box, and the spring is sleeved on the peripheral wall of the locking rod and is located between the square limit plate and the bottom of the lock box.

[0020] By adopting the above technical solution, the direction limit plate and the spring are provided to prevent the lock rod from being separated from the lock box. The spring combined with the inclined surface can automatically insert the end of the lock rod into the lock hole when the movable door is closed.

[0021] Optionally, a circular mounting hole is provided on the surface of the first strip plate, and the protective dust removal device further comprises a fan, and the fan is fixedly disposed in the circular mounting hole.

[0022] By adopting the above technical solution, a fan is set to blow the metal debris splashed in the base box until it contacts the surface of the first strip plate. The metal debris falls downward into the collection tray under the action of gravity, and the fan can improve the collection efficiency.

[0023] In summary, this application has the following technical effects:

[0024] 1. The machine is equipped with a basic box, a collecting tray, a movable door, a simple door lock, and a square-cone cover. The square-cone cover can clean up metal debris that splashes onto the upper part of the basic box. The movable door can easily place the metal workpiece to be cut on the metal cutting machine and observe the cutting progress of the metal workpiece. The basic box can collect metal debris in the collecting tray, which is convenient for unified processing of metal debris, preventing metal debris from splashing into the air and endangering the health of workers, thereby improving safety.

[0025] 2. The fourth and fifth strips can prevent the falling metal debris from flying out of the gap between the collecting tray and the lower surface of the base box and falling onto the ground when the base box collects the flying metal debris, thereby reducing the collection efficiency.

[0026] 3. By setting up a lock block, a lock box and a lock rod, the lock block, the lock box and the lock rod can lock the movable door to the first strip plate to prevent the movable door from moving around and to prevent metal debris from splashing into the air from the square mounting hole, endangering the health of the staff. The use of the lock block, the lock box and the lock rod for locking is simple in structure and convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is the appearance structure diagram of this application;

[0028] Figure 2 This is a structural diagram of the appearance of the present application from another angle;

[0029] Figure 3 It is a prominent structural diagram of the simple door lock of this application.

[0030] Explanation of the accompanying symbols: 1. Metal cutting machine tool; 11. Bed; 12. First support member; 13. Second support member; 14. Limiting edge; 15. Fixing rod; 16. Operating table; 17. Cutting machine; 2. Protective dust removal box; 21. Basic box body; 211. First strip plate; 212. Second strip plate; 213. Third strip plate; 214. Square mounting hole; 215. Round mounting hole; 22. Fourth strip plate; 23. Fifth strip plate; 24. Movable door; 25. Simple door lock; 251. Lock block; 252. Lock hole; 253. Lock box; 254. Lock rod; 2541. Inclined surface; 255. Square limiting plate; 256. Spring; 26. Fan; 27. Square cone box cover; 271. Connecting plate; 272. Connecting hole; 3. Collecting tray. DETAILED DESCRIPTION

[0031] The present application is further described in detail below with reference to the accompanying drawings.

[0032] The present application discloses a protective dust removal device for metal cutting, referring to Figure 1 The dust removal device is provided on the metal cutting machine tool 1 and includes a protective dust removal box 2 and a collecting tray 3. The protective dust removal device can block and collect flying metal debris generated during the cutting process, preventing the metal debris from escaping into the air and endangering the health of the workers.

[0033] Combine Figure 1 and Figure 2The metal cutting machine tool 1 includes a bed 11, a first support member 12, a second support member 13, a fixing rod 15, an operating table 16, and a cutting machine 17. The first support member 12 and the second support member 13 are vertically spaced apart and have the same height. The bed 11 is horizontally arranged, and the two ends of the bottom are respectively fixed to the upper parts of the first support member 12 and the second support member 13. The operating table 16 is fixedly arranged on the upper surface of the bed 11 on the same side as the first support member 12.

[0034] Combine Figure 1 and Figure 2 The fixed rods 15 are fixedly arranged on both sides of the bed 11. There are six fixed rods 15, and three fixed rods 15 form a group. The length directions of the three fixed rods 15 in a group are parallel to each other and located in the same vertical plane. The length direction of the fixed rods 15 is parallel to the length direction of the bed 11. The fixed rods 15 are spaced apart from the side walls of the bed 11. Sliders (not shown in the figure) are slidably sleeved on both groups of fixed rods 15. The sliders slide along the length direction of the fixed rods 15. In the static state, the slides are located below the operating table 16. The cutting machine 17 is slidably arranged on the upper surface of the bed 11. In the static state, the cutting machine 17 is located at the end of the upper surface of the bed 11 away from the operating table 16. When the cutting machine 17 is working, it slides along the length direction of the bed 11. The bed 11 and the slide between the operating table 16 and the cutting machine 17 are used to fix the workpiece to be cut.

[0035] Combine Figure 1 and Figure 2 The collecting tray 3 is arranged between the first support member 12 and the second support member 13, with the mouth of the collecting tray 3 facing upward, and the surfaces of the opposite sides of the first support member 12 and the second support member 13 are integrally processed with a limiting ridge 14, the length direction of the limiting ridge 14 is perpendicular to the length direction of the bed 11, and the upper surface of the limiting ridge 14 is parallel to the lower surface of the bed 11, and the intersection of the upper surface of the limiting ridge 14 and the side walls of the first support member 12 and the second support member 13 is processed to form a concave chamfer with a radius, and the limiting ridge 14 collecting tray 3 is slidably set on the upper surfaces of the two limiting ridges 14, and the edge of the bottom of the collecting tray 3 can fit into the concave chamfer of the upper surface of the support.

[0036] Combine Figure 1 and Figure 2The protective dust removal box 2 includes a basic box body 21, and the basic box body 21 includes a first strip plate 211, a second strip plate 212 and a third strip plate 213. The first strip plate 211, the second strip plate 212 and the third strip plate 213 are all vertically arranged. There are two first strip plates 211. The two first strip plates 211 have parallel and spaced surfaces. The second strip plates 212 and the third strip plates 213 have parallel and spaced surfaces and are arranged between the two first strip plates 211. The opposite side walls of the first strip plate 211 are respectively fixed to the adjacent side walls of the second strip plate 212 and the third strip plate 213. The surfaces of the second strip plate 212 and the third strip plate 213 are both perpendicular to the surface of the first strip plate 211. The upper surfaces of the first strip plate 211, the second strip plate 212 and the third strip plate 213 are flush. The lower surfaces of the second strip plate 212 and the third strip plate 213 are both higher than the lower surface of the first strip plate 211. The two first strip plates 211, the second strip plates 212 and the third strip plates 213 form a square frame-shaped basic box body 21.

[0037] Combine Figure 1 and Figure 2 The basic box body 21 is covered on the metal cutting machine tool 1, and the two first strip plates 211 are respectively located on the side of the two groups of fixed rods 15 away from the bed body 11. The basic box body 21 is set on the first support member 12 and the second support member 13 and is located between the two. The two ends of the lower surface of the first strip plate 211 are respectively fixed to the upper surfaces of the first support member 12 and the second support member 13. The lower surface of the second strip plate 211 is in contact with the upper surface of the operating table 16, and the lower surface of the third strip plate 213 is in contact with the upper surface of the cutting machine 17. The lower surface of the third strip plate 213 will not affect the sliding of the cutting machine 17.

[0038] Combine Figure 1 and Figure 2 A fourth strip plate 22 and a fifth strip plate 23 are respectively arranged below the two first strip plates 211. The length directions of the fourth strip plate 22 and the fifth strip plate 23 are both parallel to the bed 11. The fourth strip plate 22 and the fifth strip plate 23 are both arranged vertically. The fourth strip plate 22 is hinged to the lower surface of one of the first strip plates 211, and the lower side wall of the fourth strip plate 22 is located in the collecting tray 3. The fifth strip plate 23 is fixed to the lower surface of the other first strip plate 211, and the lower surface of the fifth strip plate 23 is bent away from the fourth strip plate 22. The collecting tray 3 is inserted from the fourth strip plate 22 to the bottom of the bed 11 and stops when the edge of the collecting tray 3 contacts the surface of the fifth strip plate 23. The edge of the collecting tray 3 is located below the bend of the fifth strip plate 23.

[0039] Combine Figure 1 and Figure 2The protective dust removal box 2 also includes a movable door 24, a simple door lock 25, and a fan 26. The first strip plate 211 with the fourth strip plate 22 is provided with a square mounting hole 214 on the board surface. The movable door 24 is adapted to the square mounting hole 214 and is arranged in the square mounting hole 214. The side wall of the movable door 24 close to the operating table 16 is hinged to the hole wall of the square mounting hole 214. A handle is provided on the surface of the movable door 24 away from the fifth strip plate 23, and the installation position of the handle is away from the operating table 16.

[0040] Combine Figure 1 and Figure 3 The simple door lock 25 includes a lock block 251, a lock box 253, a lock rod 254, and a spring 256. The lock block 251 is mounted on the movable door 24 and is located on the side of the handle away from the operating table 16. The lock block 251 is rectangular in shape, with its length parallel to the length of the bed 11. One end of the lock block 251 is fixedly connected to the surface of the movable door 24, and the other end of the lock block 251 is located outside the movable door 24. A lock hole 252 is defined in the lock block 251, connecting the upper and lower surfaces of the lock block 251. The lock hole 252 is located outside the surface of the movable door 24. The lock box 253 is fixedly mounted on the surface of the first strip plate 211. The lock box 253 has an upward-facing opening, and its length is perpendicular to the length of the bed 11. The locking rod 254 is inserted into the lock box 253 from the lower end surface of the lock box 253 and is slidably set in the lock box 253. The locking rod 254 is adapted to the lock hole 252 and can be inserted into the lock hole 252. The upper end of the locking rod 254 is processed into an inclined surface 2541. The inclined surface of the inclined surface 2541 is away from the first strip plate 211. The other end of the locking rod 254 is processed to form an annular thickened portion on the peripheral wall. A square limit plate 255 is fixed on the peripheral wall of the locking rod 254 adjacent to the inclined surface 2541. The limiting plate 255 is adapted to the lock box 253 and is slidably arranged in the lock box 253. The surface of the square limiting plate 255 is perpendicular to the length direction of the locking rod 254. The spring 256 is fixedly arranged between the square limiting plate 255 and the bottom of the lock box 253. The spring 256 is sleeved on the peripheral wall of the locking rod 254 and the two ends of the spring 256 are respectively fixed to the square limiting plate 255 and the bottom of the lock box 253. In the static state, the upper surface of the square limiting plate 255 is flush with the surface of the box opening of the lock box 253.

[0041] Combine Figure 1 and Figure 3When closing the movable door 24, the locking block 251 contacts the inclined surface 2541 of the locking rod 254 near the lower edge of the side wall of the fifth strip plate 23 and slides on the inclined surface 254. The locking block 251 presses the locking rod 254 downward, compressing the spring 256. When the side wall of the locking block 251 contacts the surface of the first strip plate 211, the inclined surface 2541 of the locking rod 254 is inserted into the locking hole 252, locking the movable door 24. Gripping the annular thickened portion at the other end of the locking rod 254 and pulling the locking rod 254 downward, the inclined surface 2541 of the locking rod 254 separates from the locking block 251, thereby unlocking the movable door 24.

[0042] Combine Figure 1 and Figure 2 Four circular mounting holes 215 are provided on the surface of the first strip plate 211. The four circular mounting holes 215 are distributed in a rectangular shape on the surface of the first strip plate 211 and are spaced apart from the square mounting holes 214. The protective dust removal box 2 also includes a fan 26. There are four fans 26, and the four fans 26 are installed in the four circular mounting holes 215 respectively.

[0043] Combine Figure 1 and Figure 2 A square cone-shaped box cover 27 is fixedly connected to the top of the basic box body 21. The square cone-shaped box cover 27 is provided with an opening and the opening faces the basic box body 21. The opening of the square cone-shaped box cover 27 corresponds to the upper box opening of the basic box body 21. The ends of the four side walls of the square cone-shaped box cover 27 at the opening are respectively fitted and fixed to the upper surface of the box body at the upper box opening of the basic box body 21. A connecting plate 271 is fixed to the upper end of the square cone-shaped box cover 27. The connecting plate 271 is horizontally arranged. The surface of the connecting plate 271 is parallel to the surface of the bed body 11. The four edges of the surface of the connecting plate 271 are respectively fixed to the upper end surfaces of the four side walls of the square cone-shaped box cover 27. A circular connecting hole 272 is opened on the surface of the connecting plate 271. A dust suction pipe (not shown in the figure) is fixed to the upper surface of the connecting plate 271, and the center of the dust suction pipe coincides with the center of the connecting hole 272.

[0044] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but as long as they are within the scope of the claims of the present application, they are protected by the patent law.

Claims

1. A protective dust removal device for metal cutting, the protective dust removal device being arranged on a metal cutting machine tool (1), characterized in that: The dust removal device comprises a basic box body (21), a collecting tray (3), a movable door (24), a simple door lock (25) and a square cone box cover (27); the basic box body (21) is covered on the upper part of the metal cutting machine tool (1); the collecting tray (3) is inserted into the metal cutting machine tool (1) and is located below the basic box body (21) and corresponds to the position of the lower box opening of the basic box body (21); the movable door (24) is movably installed on the basic box body (21); the movable door (24) is locked with the basic box body (21) by the simple door lock (25); the square cone box cover (27) is covered on the upper part of the basic box body (21); and the top end of the square cone box cover (27) is used for connecting a dust suction pipe.

2. A protective dust removal device for metal cutting according to claim 1, characterized in that: The basic box body (21) comprises two first strip plates (211), a second strip plate (212) and a third strip plate (213); the two first strip plates (211) are arranged in parallel and at intervals; the second strip plate (212) and the third strip plate (213) are arranged in parallel and at intervals between the two first strip plates (211); and adjacent side walls of the two first strip plates (211), the second strip plate (212) and the third strip plate (213) are fixedly connected.

3. A protective dust removal device for metal cutting according to claim 2, characterized in that: The protective dust removal device also includes a fourth strip plate (22) and a fifth strip plate (23), wherein the side wall of the fourth strip plate (22) is hinged to the lower part of one of the first strip plates (211), and the fifth strip plate (23) is fixed to the lower part of another of the first strip plates (211), and the edge of the collecting plate (3) can abut against the surface of the fifth strip plate (23).

4. A protective dust removal device for metal cutting according to claim 3, characterized in that: The lower surface of the fifth strip plate (23) is bent in a direction away from the fourth strip plate (22), and the edge of the collecting plate (3) is against the bent surface of the fifth strip plate (23).

5. A protective dust removal device for metal cutting according to claim 4, characterized in that: The simple door lock (25) comprises a lock block (251), a lock box (253) and a lock rod (254); the side wall of the lock block (251) is fixedly connected to the movable door (24); the side wall of the lock box (253) is fixedly connected to the surface of the first strip plate (211) and is located below the lock block (251); the lock box (253) is provided with a box opening and the box opening faces the lock block (251); a lock hole (252) is provided on the lock block (251); the lock rod (254) penetrates the lock box (253) and is slidably arranged in the lock box (253); one end of the lock rod (254) can be inserted into the lock hole (252).

6. The protective dust removal device for metal cutting according to claim 5, characterized in that: One end of the locking rod (254) inserted into the locking hole (252) is processed to form an inclined surface (2541), and the inclined surface (2541) faces away from the first strip plate (211).

7. A protective dust removal device for metal cutting according to claim 6, characterized in that: The protective dust removal device also includes a square limit plate (255) and a spring (256), wherein the square limit plate (255) is sleeved on the peripheral wall of the locking rod (254) close to the inclined surface (2541), the square limit plate (255) is adapted to the lock box (253) and is slidably arranged in the lock box (253), and the spring (256) is sleeved on the peripheral wall of the locking rod (254) and is located between the square limit plate (255) and the bottom of the lock box (253).

8. The protective dust removal device for metal cutting according to claim 2, characterized in that: A circular mounting hole (215) is provided on the surface of the first strip plate (211), and the protective dust removal device further comprises a fan (26), wherein the fan (26) is fixedly arranged in the circular mounting hole (215).