Scrap removing equipment for punching of aluminum honeycomb panel

By designing chip removal equipment for drilling aluminum honeycomb plates, using motor-driven gear transmission and water pump spray gun system, the problem of inconvenient waste chip cleaning during drilling aluminum honeycomb plates is solved, and automated cleaning and efficient flushing are achieved.

CN223251207UActive Publication Date: 2025-08-22HENAN DESHENGYI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422589975.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

It is inconvenient to clean up waste chips during the drilling process of existing aluminum honeycomb plates, which requires manual intervention, resulting in difficulty in cleaning.

Method used

A chip removal equipment for drilling and drilling of aluminum honeycomb plates is designed, using a motor-driven gear transmission system and rotary plate structure, combined with a water pump and gun system, to achieve automatic cleaning of waste chips and flushing the inner wall of the hole to bond waste chips.

Benefits of technology

Automatic cleaning and efficient flushing of waste chips during the drilling of aluminum honeycomb plates is realized, reducing manual intervention and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses scrap removing equipment for aluminum honeycomb panel punching, which relates to the technical field of aluminum honeycomb panel punching and comprises a base, a slot is formed in the middle of the top end of the base, a first motor is mounted on the upper portion of the front end of the base, the shaft end of the first motor extends into the slot and is connected with a first rotating shaft, and the first rotating shaft is connected with a second rotating shaft. One end of the first rotating shaft extends to the outer side of the rear end of the base, the outer surface of the extending end of the first rotating shaft is sleeved with a driving gear, a plurality of second rotating shafts are movably connected into an open groove in one side of the first rotating shaft at equal intervals, one end of each second rotating shaft extends to the outer side of the rear end of the base, and a plurality of driven gears are meshed with one another; according to the aluminum honeycomb panel punching device, a series of structures are arranged, so that waste chips generated in the punching process of an aluminum honeycomb panel can be conveniently cleaned; and the effect of flushing the scraps adhered to the inner walls of the holes of the aluminum honeycomb panel through the spray gun can be achieved, and the scrap removing effect of the aluminum honeycomb panel is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum honeycomb plate punching, in particular to a chip removal device for aluminum honeycomb plate punching. Background Art

[0002] Aluminum honeycomb panels are suitable for civil construction, vehicle and ship decoration, etc. They are the application of aviation and aerospace materials in the field of civil construction. The entire processing process is completed in a modern factory using hot pressing technology. Aluminum honeycomb panels need to be aligned and punched during the production process.

[0003] Existing aluminum honeycomb panels are punched by punching equipment, and waste chips are generated during the punching process. In the existing process, the punched aluminum honeycomb panels are generally taken out from the processing table first, and then the waste chips on the processing table are manually cleaned, which makes it difficult to remove the waste chips. Utility Model Content

[0004] The purpose of the utility model is to provide a chip removal device for punching aluminum honeycomb panels to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chip removal device for punching aluminum honeycomb panels, comprising a base, a slot is provided in the middle of the top of the base, a first motor is installed on the upper part of the front end of the base, the first motor shaft end extends into the slot, the first motor shaft end is connected to the first rotating shaft, one end of the first rotating shaft extends to the outside of the rear end of the base, the outer surface of the extended end of the first rotating shaft is sleeved with a driving gear, the slot on one side of the first rotating shaft is equidistantly connected with a plurality of second rotating shafts, one end of the second rotating shaft extends to the outside of the rear end of the base, the outer surface of the extended end of the second rotating shaft on one side of the driving gear is meshed with a driven gear, and the plurality of driven gears are meshed with each other, the outer surfaces of the first rotating shaft and the second rotating shaft are both sleeved with a rotating plate, a collection box is provided inside the base, and a punching assembly is provided above the rotating plate.

[0006] Preferably, the top ends of the base on both sides of the slot are connected to first electric push rods, and the telescopic ends of the first electric push rods are connected to splints.

[0007] Preferably, a bracket is connected to the top of the base on the outside of the two first electric push rods, and the bracket is an inverted U-shape. A second motor is installed on the upper part of the surface of one side of the bracket, and the shaft end of the second motor extends to the inside of the bracket. The shaft end of the second motor is connected to a threaded rod, and one end of the threaded rod is rotatably connected to the inner wall of the bracket through a bearing, and a movable block is sleeved on the outer surface of the threaded rod.

[0008] Preferably, the bottom end of the movable block is connected to a second electric push rod, and the telescopic end of the second electric push rod is connected to the punching assembly.

[0009] Preferably, a filter is movably connected to the upper portion of the inner cavity of the collection box, a pull plate is connected to the front end of the filter, and a handle is connected to the front end of the pull plate.

[0010] Preferably, a water pump is connected to the bottom end of the collection box, a water pipe is connected to the output end of the water pump, one end of the water pipe extends to the inside of the bracket, and a spray gun is connected to the surface of one side of the punching component at the extended end of the water pipe.

[0011] Preferably, the outer surface of the telescopic rod of the second electric push rod is covered with a protective cover, and the punching assembly is located inside the protective cover.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. This chip removal device for punching aluminum honeycomb panels is equipped with a first motor, a driving gear, a driven gear and a rotating plate. The waste chips generated during the punching process of the aluminum honeycomb panels fall on the top of the rotating plate. After the aluminum honeycomb panels are punched, the first motor drives the first rotating shaft to rotate together with the rotating plate, the first rotating shaft drives the driving gear to rotate, the driving gear drives the driven gear to rotate, and the driven gear drives the second rotating shaft to rotate together with the rotating plate until the rotating plate rotates to a vertical state, so that the waste chips fall from the top of the rotating plate to the top of the filter screen inside the collection box, thereby facilitating the cleaning of the waste chips generated during the punching process of the aluminum honeycomb panels.

[0014] 2. This chip removal equipment for punching aluminum honeycomb panels uses a water pump, a water pipe and a spray gun. The water pump transports water from the collection box to the spray gun through the water pipe, and then the spray gun sprays the aluminum honeycomb panels. The sprayed water washes the waste chips adhered to the inner wall of the aluminum honeycomb panel holes and the waste chips adhered to the rotating plate. The waste chips flow into the collection box with the water, and then the waste chips adhered to the inner wall of the aluminum honeycomb panel holes can be washed by the spray gun, thereby improving the chip removal effect of the aluminum honeycomb panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the base structure from a top view of the present invention;

[0017] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the base of the present utility model;

[0018] Figure 4 This is a schematic diagram of the connection structure between the filter screen and the pull plate of the utility model.

[0019] In the figure: 1. Base; 2. Slot; 3. First motor; 4. First rotating shaft; 5. Driving gear; 6. Second rotating shaft; 7. Driven gear; 8. Rotating plate; 9. Collecting box; 10. Filter; 11. Pull plate; 12. Handle; 13. First electric push rod; 14. Clamp; 15. Bracket; 16. Second motor; 17. Threaded rod; 18. Movable block; 19. Second electric push rod; 20. Punching assembly; 21. Protective cover; 22. Water pump; 23. Water pipe; 24. Spray gun. DETAILED DESCRIPTION

[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] like Figures 1 to 4As shown, the chip removal device for punching aluminum honeycomb panels in this embodiment includes a base 1, a slot 2 is provided in the middle of the top of the base 1, a first motor 3 is installed on the upper part of the front end of the base 1, the shaft end of the first motor 3 extends to the inside of the slot 2, the shaft end of the first motor 3 is connected to a first rotating shaft 4, one end of the first rotating shaft 4 extends to the outside of the rear end of the base 1, and a driving gear 5 is sleeved on the outer surface of the extended end of the first rotating shaft 4. A plurality of second rotating shafts 6 are equidistantly connected to the inside of the slot 2 on one side of the first rotating shaft 4, one end of the second rotating shaft 6 extends to the outside of the rear end of the base 1, and a driven gear 7 is meshed with the outer surface of the extended end of the second rotating shaft 6 on one side of the driving gear 5, and the plurality of driven gears 7 are interlocked. They are meshed with each other, and the outer surfaces of the first rotating shaft 4 and the second rotating shaft 6 are both sleeved with a rotating plate 8, a collecting box 9 is provided inside the base 1, and a punching assembly 20 is provided above the rotating plate 8. The punching assembly 20 includes a motor and a drill bit. The first rotating shaft 4 is driven by the first motor 3 to rotate together with the rotating plate 8, and the first rotating shaft 4 drives the driving gear 5 to rotate, and the driving gear 5 drives the driven gear 7 to rotate, and the driven gear 7 drives the second rotating shaft 6 to rotate together with the rotating plate 8 until the rotating plate 8 rotates to a vertical state, so that the waste chips fall from the top of the rotating plate 8 to the top of the filter screen 10 inside the collecting box 9, thereby facilitating the cleaning of the waste chips generated during the punching process of the aluminum honeycomb panel.

[0023] Specifically, the top of the base 1 on both sides of the slot 2 is connected to a first electric push rod 13, and the telescopic end of the first electric push rod 13 is connected to a clamping plate 14. The two first electric push rods 13 respectively drive the two clamping plates 14 to move toward the aluminum honeycomb panel until the two clamping plates 14 clamp the aluminum honeycomb panel on the top of the rotating plate 8.

[0024] Furthermore, a bracket 15 is connected to the top of the base 1 outside the two first electric push rods 13, and a slide groove is provided at the bottom end of the upper part of the bracket 15. The bracket 15 is in an inverted U shape. A second motor 16 is installed on the upper part of the surface of one side of the bracket 15. The shaft end of the second motor 16 extends into the interior of the bracket 15. The shaft end of the second motor 16 is connected to a threaded rod 17, and one end of the threaded rod 17 is rotatably connected to the inner wall of the bracket 15 through a bearing. A movable block 18 is sleeved on the outer surface of the threaded rod 17, and a slider is connected between the movable block 18 and the slide groove. The movable block 18 is connected to the slider. Move along the slide to prevent the movable block 18 from rotating during the movement. The second motor 16 drives the threaded rod 17 to rotate, and the threaded rod 17 drives the movable block 18 to move left and right. The movable block 18 drives the second electric push rod 19 to move left and right together with the punching assembly 20, so that the position of the punching of the aluminum honeycomb panel can be adjusted; the bottom end of the movable block 18 is connected to the second electric push rod 19, and the telescopic end of the second electric push rod 19 is connected to the punching assembly 20. The electric punching assembly 20 moves up and down through the second electric push rod 19; the inside of the collection box 9 The upper part of the cavity is movably connected with a filter 10, which filters out waste debris and separates water from waste debris. The front end of the filter 10 is connected to a pull plate 11, which extends to the outside of the front end of the base 1 and is located below the first motor 3. The front end of the pull plate 11 is connected to a handle 12, which is used to pull the pull plate 12 together with the filter 10 out of the collection box 9, thereby facilitating the cleaning of waste debris on the top of the filter 10; the bottom end of the collection box 9 is connected to a water pump 22, and the output end of the water pump 22 is connected to a water pipe 23, and the water pipe 2 One end of the water pipe 23 extends into the interior of the bracket 15. A spray gun 24 is connected to the surface of one side of the punching assembly 20 at the extended end of the water pipe 23. The water pump 22 transports the water in the collection box 9 to the spray gun 24 through the water pipe 23. The water is then sprayed on the aluminum honeycomb panel by the spray gun 24. The sprayed water washes away the waste chips adhered to the inner wall of the holes of the aluminum honeycomb panel and the waste chips adhered to the rotating plate 8. The waste chips flow into the collection box 9 with the water, so that the waste chips adhered to the inner wall of the holes of the aluminum honeycomb panel can be washed away by the spray gun 24, thereby improving the chip removal effect of the aluminum honeycomb panel.

[0025] Furthermore, a protective cover 21 is provided on the outer surface of the telescopic rod of the second electric push rod 19, and the punching assembly 20 is located inside the protective cover 21. The protective cover 21 prevents water from splashing out during the flushing process of the aluminum honeycomb panel by the spray gun 24.

[0026] The method of using this embodiment is as follows: the electrical components appearing in this application are all connected to an external power supply when in use and are equipped with corresponding controllers. First, the aluminum honeycomb panel to be punched is placed on the top of the rotating plate 8, and the two first electric push rods 13 respectively drive the two clamping plates 14 to move in the direction of the aluminum honeycomb panel until the two clamping plates 14 clamp the aluminum honeycomb panel on the top of the rotating plate 8. The threaded rod 17 is driven to rotate by the second motor 16, and the threaded rod 17 drives the movable block 18 to move left and right. The movable block 18 drives the second electric push rod 19 to move left and right together with the punching assembly 20, so that the position of the punching of the aluminum honeycomb panel can be adjusted, and then the punching assembly 20 is driven downward by the second electric push rod 19 to punch the aluminum honeycomb panel through the punching assembly 20. The waste chips generated during the punching process of the aluminum honeycomb panel fall on the top of the rotating plate 8. When the aluminum honeycomb panel is punched, the first motor 3 drives the first rotating shaft 4 together with the rotating plate 8 Rotate, the first rotating shaft 4 drives the driving gear 5 to rotate, the driving gear 5 drives the driven gear 7 to rotate, and the driven gear 7 drives the second rotating shaft 6 to rotate together with the rotating plate 8 until the rotating plate 8 rotates to a vertical state, so that the waste chips fall from the top of the rotating plate 8 to the top of the filter screen 10 inside the collecting box 9, thereby facilitating the cleaning of the waste chips generated during the punching process of the aluminum honeycomb panel, and then the water pump 22 and the water pipe 23 transport the water inside the collecting box 9 to the spray gun 24, and the aluminum honeycomb panel is sprayed by the spray gun 24. The sprayed water washes the waste chips adhered to the inner wall of the aluminum honeycomb panel hole and the waste chips adhered to the rotating plate 8. The waste chips flow into the inside of the collecting box 9 with the water, so that the waste chips adhered to the inner wall of the aluminum honeycomb panel hole can be washed by the spray gun 24, thereby improving the chip removal effect of the aluminum honeycomb panel, and a detachable panel can be provided on the surface of the base 1 outside the pulling plate 11, which is convenient for opening the base 1 and then cleaning the internal collection box 9.

[0027] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A chip removal device for punching aluminum honeycomb panels, comprising a base (1), characterized in that: A slot (2) is provided in the middle of the top of the base (1), and a first motor (3) is installed on the upper part of the front end of the base (1). The shaft end of the first motor (3) extends into the slot (2), and the shaft end of the first motor (3) is connected to a first rotating shaft (4). One end of the first rotating shaft (4) extends to the outside of the rear end of the base (1), and the outer surface of the extended end of the first rotating shaft (4) is sleeved with a driving gear (5). The slot (2) on one side of the first rotating shaft (4) is equidistantly connected to a plurality of second rotating shafts (6), one end of the second rotating shaft (6) extends to the outside of the rear end of the base (1), and the outer surface of the extended end of the second rotating shaft (6) on one side of the driving gear (5) is meshed with a driven gear (7), and the plurality of driven gears (7) are meshed with each other. A rotating plate (8) is sleeved on the outer surface of both the first rotating shaft (4) and the second rotating shaft (6). A collecting box (9) is provided inside the base (1), and a punching assembly (20) is provided above the rotating plate (8).

2. The chip removal device for punching aluminum honeycomb panels according to claim 1, characterized in that: The top ends of the bases (1) on both sides of the slot (2) are both connected to first electric push rods (13), and the telescopic ends of the first electric push rods (13) are connected to clamping plates (14).

3. The chip removal device for punching aluminum honeycomb panels according to claim 2, characterized in that: The top ends of the bases (1) outside the two first electric push rods (13) are connected to a bracket (15), the bracket (15) is in an inverted U shape, a second motor (16) is installed on the upper portion of one side surface of the bracket (15), the shaft end of the second motor (16) extends into the interior of the bracket (15), the shaft end of the second motor (16) is connected to a threaded rod (17), and one end of the threaded rod (17) is rotatably connected to the inner wall of the bracket (15) via a bearing, and a movable block (18) is sleeved on the outer surface of the threaded rod (17).

4. The chip removal device for punching aluminum honeycomb panels according to claim 3, characterized in that: The bottom end of the movable block (18) is connected to a second electric push rod (19), and the telescopic end of the second electric push rod (19) is connected to the punching assembly (20).

5. The chip removal device for punching aluminum honeycomb panels according to claim 1, characterized in that: The upper portion of the inner cavity of the collection box (9) is movably connected to a filter screen (10), the front end of the filter screen (10) is connected to a pull plate (11), and the front end of the pull plate (11) is connected to a handle (12).

6. The chip removal device for punching aluminum honeycomb panels according to claim 3, characterized in that: The bottom end of the collecting box (9) is connected to a water pump (22), the output end of the water pump (22) is connected to a water pipe (23), one end of the water pipe (23) extends into the interior of the bracket (15), and a spray gun (24) is connected to the surface of one side of the punching assembly (20) at the extended end of the water pipe (23).

7. The chip removal device for punching aluminum honeycomb panels according to claim 4, characterized in that: The outer surface of the telescopic rod of the second electric push rod (19) is covered with a protective cover (21), and the punching assembly (20) is located inside the protective cover (21).