Surface treatment device for hard alloy material
By introducing a suction filter mechanism into the surface treatment device of cemented carbide material, the problem of dust dissipation during the polishing process is solved, effective collection and reduction of dust is achieved, and the safety of the working environment is improved.
Patent Information
- Application Number
- CN202421615815.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When existing polishing machines polish the surface of cemented carbide materials, a large amount of dust will be generated, which will drift in the air, endangering the health of staff.
A surface treatment device for cemented carbide material is designed, including a housing, a polishing wheel, a motor and a suction filter mechanism, which draws air in the housing through the suction assembly and filters through the filter assembly to block and collect dust.
It effectively reduces the drift of dust in the air, reduces the harm to the health of staff, and improves the safety of the polishing process.
Smart Images

Figure CN223251327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material surface treatment, in particular to a surface treatment device for a hard alloy material. Background Art
[0002] Cemented carbide materials have excellent red hardness, high hardness, good wear resistance, high elastic modulus, high compressive strength, good chemical stability, low impact toughness, low expansion coefficient, and thermal and electrical conductivity similar to iron and its alloys. In the workpieces processed by it, due to its high hardness, its surface needs to be polished for beauty, safety and practicality.
[0003] Polishing the surface of cemented carbide materials typically requires a polishing machine. Existing polishing machines typically include a motor and a polishing wheel mounted on the motor's shaft. The motor drives the polishing wheel to rotate and rub the surface of the cemented carbide material. However, polishing the surface of cemented carbide materials using existing polishing machines generates a large amount of dust. This dust can become airborne and easily inhaled by workers, posing a health hazard. Utility Model Content
[0004] In view of this, the purpose of the present invention is to provide a surface treatment device for cemented carbide materials to solve the technical problem that a large amount of dust is generated during the polishing process of the surface of cemented carbide materials by the existing polishing machine. The dust floats in the air and is easily inhaled by the workers, which endangers the health of the workers.
[0005] The utility model is achieved through the following technical solutions:
[0006] A surface treatment device for cemented carbide materials includes a shell, a polishing wheel, a motor, and a suction and filtering mechanism. The front end of the shell is open, the polishing wheel is located inside the shell, the motor is used to drive the polishing wheel to rotate, and the suction and filtering mechanism is used to extract air from the shell and filter the extracted air.
[0007] It is further defined that the suction and filtering mechanism includes a suction component and a filter component, one end of the suction component is fixedly connected to the shell, and the other end is fixedly connected to the filter component, the suction component is used to extract the air in the shell and send it to the filter component, and the filter component is used to filter the air extracted by the suction component.
[0008] It is further defined that a suction port is provided at the rear end of the shell; the suction assembly includes a connecting pipe and a suction machine, one end of the connecting pipe is fixedly connected to the suction port, and the other end is fixedly connected to the air inlet of the suction machine, and the air outlet of the suction machine is connected to the filter assembly.
[0009] It is further defined that the filter assembly includes a filter box and a filter plate, the filter plate is connected to the inner wall of the filter box, the filter plate divides the inner cavity of the filter box into a first cavity and a second cavity, and the filter box is provided with a connecting port and an exhaust port, the connecting port connects the first cavity and the outer surface of the filter box, the exhaust port connects the second cavity and the outer surface of the filter box, and the air outlet of the suction machine is connected to the connecting port.
[0010] It is further defined that a strip hole is provided on the filter box, the strip hole is adapted to a vertical end of the filter plate, and the filter plate is slidably disposed in the strip hole.
[0011] It is further defined that the filter assembly also includes a first plate body and a second plate body, the first plate body and the second plate body are both fixedly connected in the filter box, the first plate body and the second plate body respectively support the two opposite sides of the filter plate; a first through hole is formed in the middle of the first plate body, and a second through hole is formed in the middle of the second plate body, the first through hole is opposite to the second through hole, and the filter plate closes the first through hole and the second through hole.
[0012] It is further defined that the filter assembly also includes a first cleaning brush, which is arranged in the first through hole. The first cleaning brush is located at one end of the first through hole close to the bar hole, and the bristles of the first cleaning brush abut against the filter plate.
[0013] It is further defined that the bottom wall of the first cavity is inclined, and the end close to the filter plate is the high end; the filter assembly also includes a dust exhaust pipe and a valve, the dust exhaust pipe is connected to the first cavity, and is located at the low end of the bottom wall of the first cavity, and the valve is arranged on the dust exhaust pipe.
[0014] It is further defined that it also includes a second cleaning brush, which is fixedly connected to the shell, and the bristles of the second cleaning brush abut against the outer peripheral surface of the polishing wheel.
[0015] The beneficial effects of the present invention are:
[0016] When the surface treatment device for cemented carbide materials described in the utility model is used to treat the surface of the cemented carbide material, the suction and filtering mechanism can extract the air entering the shell and filter the air extracted from the shell to block and collect the dust carried in the air, thereby reducing the dust floating in the air and reducing the harm to the health of workers.
[0017] Other advantages, objectives, and features of the present invention will be described in detail in the following description and, to some extent, will be apparent to those skilled in the art upon examination and study of the following or may be learned from practice of the present invention. The objectives and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the back structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the combined structure of the suction machine and the filter assembly according to the first embodiment of the present utility model;
[0021] Figure 4 This is a schematic structural diagram of the filter assembly of Example 1 of the present utility model;
[0022] Figure 5 This is a schematic diagram of the combined structure of the first plate body, the second plate body and the filter plate in Example 1 of the present utility model;
[0023] Figure 6 This is a schematic diagram of the combined structure of the housing, polishing wheel and second cleaning brush of the present invention;
[0024] Figure 7 This is a schematic diagram of the combined structure of the suction machine and the filter assembly of the second embodiment of the present utility model;
[0025] Figure 8 This is a schematic structural diagram of a filter assembly according to a second embodiment of the present invention;
[0026] Figure 9 This is a schematic diagram of the combined structure of the first plate body, the second plate body, the filter plate and the first cleaning brush in the second embodiment of the present utility model.
[0027] In the figure: 1. Shell; 2. Polishing wheel; 3. Motor; 4. Suction and filtration mechanism; 41. Suction assembly; 411. Connecting pipe; 412. Suction machine; 42. Filter assembly; 421. Filter box; 4211. First cavity; 4212. Second cavity; 4213. Connecting port; 4214. Exhaust port; 4215. Strip hole; 422. Filter plate; 423. First plate; 424. Second plate; 425. First cleaning brush; 426. Dust exhaust pipe; 427. Valve; 5. Second cleaning brush. DETAILED DESCRIPTION
[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0031] In the above description of the present invention, it should be noted that the terms "one side" and "the other side" and the like indicate positions or locations based on the positions or locations shown in the accompanying drawings, or the positions or locations in which the product of the present invention is typically placed when in use. These terms are intended solely to facilitate the description of the present invention and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" and the like are used solely for distinction and should not be construed as indicating or implying relative importance.
[0032] Furthermore, the term "identical" and similar terms do not necessarily require that the components be absolutely identical; slight variations are permitted. The term "perpendicular" simply refers to the positional relationship between components being more perpendicular than "parallel," not that the structure must be perfectly vertical; rather, it can be slightly tilted.
[0033] See also Figure 1 - Figure 6 The present invention provides a technical solution: a surface treatment device for cemented carbide materials, comprising a housing 1, a polishing wheel 2, a motor 3, and a suction and filtering mechanism 4. The motor 3 may be a model YX3-100L1-4 motor. The housing 1 has an open front end, the polishing wheel 2 is located within the housing 1, the motor 3 is used to drive the polishing wheel 2 to rotate, and the suction and filtering mechanism 4 is used to extract air from the housing 1 and filter the extracted air. In this embodiment, the motor 3 is supported and fixed by a frame, the housing 1 is fixedly connected to the outer shell of the motor 3, the output shaft of the motor 3 passes through the housing 1 and is located within the housing 1, and the polishing wheel 2 is fixedly connected to the output shaft of the motor 3.
[0034] When using the surface treatment device for cemented carbide materials described in the present invention to treat the surface of a cemented carbide material, the motor 3 drives the polishing wheel 2 to rotate, causing the rotating polishing wheel 2 to rub against the surface of the cemented carbide material, thereby polishing the surface of the cemented carbide material. During the polishing process, the surface of the cemented carbide material is rubbed and polished, generating a large amount of dust, which is dispersed around the polishing wheel 2. During the polishing process, air within the housing 1 can be sucked in by the suction and filtration mechanism 4. During the suction and filtration mechanism 4, air outside the housing 1 can enter the housing 1 through the opening at the front end of the housing 1. After flowing through the housing 1, the air enters the suction and filtration mechanism 4. The air flowing through the housing 1 can carry dust dispersed around the polishing wheel 2 into the suction and filtration mechanism 4. The suction and filtration mechanism 4 filters the air entering the housing 1, blocking and collecting the dust within the suction and filtration mechanism 4. When the surface treatment device for cemented carbide materials described in the present invention is used to polish the surface of the cemented carbide material, the suction and filtering mechanism 4 can extract the air entering the shell 1 and filter the air extracted from the shell 1 to block and collect the dust carried in the air, thereby reducing the dust floating in the air and reducing the harm to the health of the workers.
[0035] In this embodiment, the suction and filtering mechanism 4 includes a suction assembly 41 and a filter assembly 42. One end of the suction assembly 41 is fixedly connected to the housing 1, and the other end is fixedly connected to the filter assembly 42. The suction assembly 41 is used to extract air from the housing 1 and send it to the filter assembly 42. The filter assembly 42 is used to filter the air extracted by the suction assembly 41. With this structure, the suction and filtering mechanism 4 can both suck and filter the air from the housing 1.
[0036] In this embodiment, a suction port is provided at the rear end of the shell 1, and the suction port connects the inner cavity of the shell 1 and the outer surface of the shell; the suction component 41 includes a connecting pipe 411 and a suction machine 412, and the suction machine 412 can be a fan with model CY180. One end of the connecting pipe 411 is fixedly connected to the suction port, and the other end is fixedly connected to the air inlet of the suction machine 412. The air outlet of the suction machine 412 is connected to the filter component 42.
[0037] When the suction machine 412 is turned on, it can suck the air in the housing 1 through the connecting pipe 411. Since the air outlet of the suction machine 412 is connected to the filter assembly 42, the air in the housing 1 can be sucked and sent to the filter assembly 42. When the surface treatment device for cemented carbide materials described in the present invention is used to treat the surface of cemented carbide materials, the dust generated can be sucked by the suction assembly 41 and sent to the filter assembly 42.
[0038] In this embodiment, the filter assembly 42 includes a filter box 421 and a filter plate 422. The filter plate 422 is connected to the inner wall of the filter box 421 and divides the inner cavity of the filter box 421 into a first cavity 4211 and a second cavity 4212. The filter box 421 is provided with a connection port 4213 and an exhaust port 4214. The connection port 4213 connects the first cavity 4211 with the outer surface of the filter box 421, and the exhaust port 4214 connects the second cavity 4212 with the outer surface of the filter box 421. The air outlet of the suction machine 412 is connected to the connection port 4213. In this embodiment, the filter plate 422 includes a fixing plate and a filter element. The fixing plate has a mounting hole in the middle. The filter element is fixedly connected to the mounting hole and seals the mounting hole. The filter element is used to filter dust in the air flowing from the first cavity 4211 to the second cavity 4212.
[0039] Air sucked by the suction assembly 41 enters the first cavity 4211 through the connection port 4213, then flows through the filter plate 422 into the second cavity 4212, and finally is exhausted through the exhaust port 4214. As the air flows through the filter plate 422, it filters dust in the air, reducing the dust content in the air entering the second cavity 4212 and exiting the filter box 421. This reduces the amount of dust floating in the air when the cemented carbide material surface treatment device of the present invention is used to polish the surface of the cemented carbide material.
[0040] In this embodiment, a strip-shaped hole 4215 is provided on the filter box 421 . The strip-shaped hole 4215 is matched with a vertical end of the filter plate 422 . The filter plate 422 is slidably disposed in the strip-shaped hole 4215 .
[0041] After prolonged use of the cemented carbide material surface treatment device described in the present invention, a large amount of dust will adhere to the filter plate 422, necessitating cleaning of the filter plate 422. Pulling the filter plate 422 outward allows the filter plate 422 to be pulled out of the filter box 421 through the strip-shaped holes 4215, thereby cleaning the dust adhered to the filter plate 422. After cleaning the filter plate 422, aligning the filter plate 422 with the strip-shaped holes 4215 and pushing the filter plate 422 into the filter box 421 allows the filter plate 422 to be reinstalled within the filter box 421.
[0042] In this embodiment, the filter plate 422 is connected to a handle at the strip hole 4215. When the filter plate 422 is taken out from the filter box 421, the handle can be used to pull the filter plate 422, which is more convenient when taking the filter plate 422 out of the filter box 421.
[0043] In this embodiment, the filter assembly 42 also includes a first plate body 423 and a second plate body 424. The first plate body 423 and the second plate body 424 are both fixedly connected to the filter box 421. The first plate body 423 and the second plate body 424 respectively support the two opposite sides of the filter plate 422. A first through hole is formed in the middle of the first plate body 423, and a second through hole is formed in the middle of the second plate body 424. The first through hole is opposite to the second through hole, and the filter plate 422 closes the first through hole and the second through hole.
[0044] When the filter plate 422 is installed in the filter box 421, the first plate body 423 and the second plate body 424 are pressed against two opposite sides of the filter plate 422. When the suction machine 412 delivers air to the first cavity 4211 and the air flows from the first cavity 4211 to the second cavity 4212, the filter plate 422 can remain stable and the filter plate 422 is not likely to tilt.
[0045] In this embodiment, the bottom wall of the first cavity 4211 is inclined, and the end close to the filter plate 422 is the high end; the filter assembly 42 also includes a dust exhaust pipe 426 and a valve 427, the dust exhaust pipe 426 is connected to the first cavity 4211, and is located at the low end of the bottom wall of the first cavity 4211, and the valve 427 is arranged on the dust exhaust pipe 426.
[0046] After prolonged use of the cemented carbide material surface treatment device described in the present invention, the filter plate 422 filters dust in the air flowing through the filter plate 422, and dust is deposited on the bottom wall of the first cavity 4211. Because the bottom wall of the first cavity 4211 is tilted, and because the dust exhaust pipe 426 is connected to the lower end, when it is necessary to discharge the deposited dust, it is only necessary to open the valve 427 and then tap the filter box 421. The vibration of the filter box 421 can cause the dust deposited on the bottom wall of the first cavity 4211 to slide toward the lower end and then be discharged from the dust exhaust pipe 426. This structure makes it more convenient to discharge the dust deposited in the first cavity 4211.
[0047] In this embodiment, the surface treatment device for cemented carbide materials described in the utility model further includes a second cleaning brush 5 , which is fixedly connected to the housing 1 , and the bristles of the second cleaning brush 5 abut against the outer peripheral surface of the polishing wheel 2 .
[0048] During the surface polishing process of the cemented carbide material, the polishing wheel 2 may generate static electricity, and then the dust generated during the polishing process is adsorbed on the outer peripheral surface of the polishing wheel 2. If too much dust is adsorbed on the outer peripheral surface of the polishing wheel 2, it will affect the polishing effect of the surface of the cemented carbide material. In this embodiment, the bristles of the second cleaning brush 5 are against the outer peripheral surface of the polishing wheel 2. When the polishing wheel 2 rotates, the second cleaning brush 5 can clean the dust adsorbed on the outer peripheral surface of the polishing wheel 2, reducing the amount of dust adsorbed on the outer peripheral surface of the polishing wheel 2 during the polishing process, that is, it can reduce the impact of the outer peripheral surface of the polishing wheel 2 adsorbing a large amount of dust on the polishing effect of the surface of the cemented carbide material.
[0049] Example 2
[0050] See also Figure 7 - Figure 9 , Example 2 is only a preferred embodiment of Example 1, and the implementation of Example 2 will not affect the independent implementation of Example 1.
[0051] The difference between this embodiment and the first embodiment is that the filter assembly is further provided with a first cleaning brush, and the rest of the parts are the same as those of the first embodiment.
[0052] Specifically: the filter assembly 42 further includes a first cleaning brush 425, which is disposed in the first through hole and located at one end of the first through hole close to the bar-shaped hole 4215. The bristles of the first cleaning brush 425 abut against the filter plate 422. Figure 9The first cleaning brush 425 includes a connecting plate fixed in the first through hole, and bristles (not shown in the figure) are provided on the side of the connecting plate facing the second through hole, and one end of the bristles close to the second through hole is pressed against the filter plate 422.
[0053] After prolonged use of the cemented carbide material surface treatment device described in the present invention, a large amount of dust adheres to the filter plate 422, requiring cleaning. By pulling the filter plate 422 outward, the bristles of the first cleaning brush 425 can brush off the dust adhering to the side of the filter plate 422 facing the first cavity 4211 as the filter plate 422 slides outward, thereby cleaning the filter plate 422. The brushed-off dust falls onto the bottom wall of the first cavity 4211. By repeatedly pulling and pushing the filter plate 422, the bristles of the first cleaning brush 425 can repeatedly brush off the dust on the side of the filter plate 422 facing the first cavity 4211. When cleaning the filter plate 422, the filter plate 422 does not need to be completely removed from the filter box 421, making it more convenient to clean the dust adsorbed on the filter plate 422.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A surface treatment device for cemented carbide material, characterized in that: The invention comprises a housing (1), a polishing wheel (2), a motor (3) and a suction and filtering mechanism (4); the front end of the housing (1) is open, the polishing wheel (2) is located in the housing (1), the motor (3) is used to drive the polishing wheel (2) to rotate, and the suction and filtering mechanism (4) is used to extract air from the housing (1) and filter the extracted air; The suction and filtering mechanism (4) comprises a suction component (41) and a filter component (42), one end of the suction component (41) is fixedly connected to the housing (1), and the other end is fixedly connected to the filter component (42), the suction component (41) is used to extract the air in the housing (1) and send it to the filter component (42), and the filter component (42) is used to filter the air extracted by the suction component (41); It also includes a second cleaning brush (5), which is fixedly connected to the housing (1), and the bristles of the second cleaning brush (5) abut against the outer peripheral surface of the polishing wheel (2).
2. The surface treatment device for cemented carbide material according to claim 1, characterized in that: The rear end of the shell (1) is provided with a suction port; the suction assembly (41) comprises a connecting pipe (411) and a suction machine (412); one end of the connecting pipe (411) is fixedly connected to the suction port, and the other end is fixedly connected to the air inlet of the suction machine (412); the air outlet of the suction machine (412) is connected to the filter assembly (42).
3. The surface treatment device for cemented carbide material according to claim 2, characterized in that: The filter assembly (42) includes a filter box (421) and a filter plate (422), wherein the filter plate (422) is connected to the inner wall of the filter box (421), and the filter plate (422) divides the inner cavity of the filter box (421) into a first cavity (4211) and a second cavity (4212). The filter box (421) is provided with a connecting port (4213) and an exhaust port (4214), wherein the connecting port (4213) is connected to the first cavity (4211) and the outer surface of the filter box (421), and the exhaust port (4214) is connected to the second cavity (4212) and the outer surface of the filter box (421), and the air outlet of the suction machine (412) is connected to the connecting port (4213).
4. The surface treatment device for cemented carbide material according to claim 3, characterized in that: The filter box (421) is provided with a strip-shaped hole (4215), and the strip-shaped hole (4215) is adapted to a vertical end of the filter plate (422), and the filter plate (422) is slidably arranged in the strip-shaped hole (4215).
5. The surface treatment device for cemented carbide material according to claim 3, characterized in that: The filter assembly (42) further comprises a first plate body (423) and a second plate body (424), the first plate body (423) and the second plate body (424) being fixedly connected to the filter box (421), the first plate body (423) and the second plate body (424) respectively abutting against two opposite side surfaces of the filter plate (422); a first through hole is formed in the middle of the first plate body (423), a second through hole is formed in the middle of the second plate body (424), the first through hole is opposite to the second through hole, and the filter plate (422) closes the first through hole and the second through hole.
6. The surface treatment device for cemented carbide material according to claim 5, characterized in that: The filter assembly (42) further includes a first cleaning brush (425), which is disposed in the first through hole. The first cleaning brush (425) is located at one end of the first through hole close to the strip hole (4215), and the bristles of the first cleaning brush (425) abut against the filter plate (422).
7. The surface treatment device for cemented carbide material according to claim 3, characterized in that: The bottom wall of the first cavity (4211) is arranged at an angle, and the end close to the filter plate (422) is a high end; the filter assembly (42) further includes a dust exhaust pipe (426) and a valve (427), the dust exhaust pipe (426) is connected to the first cavity (4211), and is located at the low end of the bottom wall of the first cavity (4211), and the valve (427) is provided on the dust exhaust pipe (426).