Limiting device for hardware part detection

By designing the gear and rack meshing structure in the limiting device, the stable clamping and rotation of hardware bolts is achieved, which solves the problem that the bolt part cannot be detected in the prior art and improves the detection efficiency.

CN223251452UActive Publication Date: 2025-08-22DONGGUAN TIANYE PLASTIC ELECTRONIC CO LTD
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Patent Information

Application Number
CN202422545038.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-22
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

During the inspection process of existing hardware spare parts testing devices, some hardware spare parts snap into the limit cylinder, resulting in the inability to fully detect, reducing the detection efficiency.

Method used

A limiting device is designed, including a base, mounting seat, slider, slider, gear, rack and mobile plate and other components. The opposite movement and rotation of hardware bolts are realized through the meshing of gears and racks, ensuring that the bolts are clamped and limited between the moving plates, and the stable rotation of the bolts is achieved through the motor and belt transmission.

Benefits of technology

It realizes stable clamping and rotation of hardware bolts, improves the efficiency of appearance inspection, and ensures all-round inspection of bolts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a limiting device for hardware part detection, and belongs to the technical field of limiting devices. The limiting device for hardware part detection comprises a base, a square groove is formed in the upper end face of the base, a limiting mechanism is arranged in the square groove, the limiting mechanism comprises four mounting bases, and a first sliding groove and a second sliding groove are formed in the upper end faces of the four mounting bases correspondingly; a pair of first sliding blocks and a pair of second sliding grooves are slidably connected into the first sliding groove and the second sliding groove correspondingly, a moving plate is slidably connected between the first sliding block and the second sliding block on the same side, rotating shafts are rotatably connected into the four mounting bases, gears sleeve the four rotating shafts, racks are connected to the two sides of the outer portions of the gears in a meshed mode, and the racks are connected with the two sides of the outer portions of the gears in a meshed mode. The upper ends of the two racks are connected with the bottom face of one first sliding block and the bottom face of one second sliding block correspondingly, grooves are formed in the opposite faces of the pair of moving plates, and rotating discs are connected into the grooves through plane bearings.
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Description

Technical Field

[0001] The utility model relates to the technical field of limit devices, in particular to a limit device for detecting hardware parts. Background Art

[0002] Hardware parts and accessories refer to various metal components manufactured through physical processes such as forging, rolling, and cutting of metals like iron, steel, and aluminum. These include mold hardware, mechanical hardware, household hardware, display hardware, ship hardware, construction hardware, aerospace hardware, and security products. Hardware accessories also include a wide variety of bolts, nuts, washers, circlips, springs, pins, retaining rings, steel balls, runners, rivets, rivet nuts, eyelets, and other small hardware items. To ensure the quality of hardware parts and accessories, they must be inspected after processing.

[0003] For example, the Chinese patent publication number CN214980389U discloses a limit device for detecting hardware parts and accessories, comprising a base, the top of which is fixedly connected to two symmetrically arranged vertical plates; a sliding rod and a threaded rod are installed between the two vertical plates, and there are two sliding rods, the threaded rod is located between the two sliding rods, a first servo motor is fixedly installed on the side wall of one of the vertical plates, and the output end of the first servo motor is axially connected to one end of the threaded rod; a slider is threadedly sleeved on the threaded rod, the top of the slider is fixedly connected to an assembly block, a second servo motor is fixedly installed inside the assembly block, and the output end of the second servo motor is axially connected to a rotating rod. The limit device for detecting hardware parts and accessories described in this utility model can limit the position when detecting parts and accessories, and can detect multiple parts and accessories at the same time, thereby improving the efficiency of detection and bringing better prospects for use;

[0004] The technical solution recorded in this proposal first clamps the hardware parts to be inspected into the limiting cylinder, and then limits and fixes them by rotating the fasteners. However, in actual use, when performing appearance inspection on hardware parts such as bolts, part of the hardware parts are stuck in the inside of the limiting cylinder, which makes it impossible to perform appearance inspection on the part of the hardware parts stuck in the limiting cylinder. As a result, the inspection personnel need to take the hardware parts out of the limiting cylinder and reposition them, and perform appearance inspection on the part of the hardware parts originally stuck in the limiting cylinder, thereby reducing the inspection efficiency. Utility Model Content

[0005] The purpose of the present utility model is to provide a limit device for detecting hardware parts to solve the problems raised in the above background technology.

[0006] In view of the above problems, the technical solution proposed by the present invention is:

[0007] The cam is secured to the upper and lower ends of the cams and is secured to the upper and lower ends of the cams, the cams being secured to the lower ends of the cams and being secured to the cams when the cams are in motion.

[0008] Furthermore, the top surfaces of the four mounting seats are connected to a slide bar located between the first and second slide grooves, with both ends of the slide bar extending through the movable plate to the outside and slidably connected to the movable plate. The beneficial effect of adopting this further solution is that by providing a slide bar between the first and second slide grooves, the number of slide bars is the same as the number of mounting seats, which is four, thereby improving the stability of the four pairs of movable plates during movement.

[0009] Furthermore, the inner sides of the two racks facing each other are slidably connected to limit bars, and the opposite sides of a pair of limit bars are respectively connected to the two sides of the inner wall of the mounting seat, and the longitudinal sections of the pair of limit bars are both "T"-shaped, and the outer walls of the pair of limit bars are gap-matched with the inner walls of the racks.

[0010] The beneficial effect of adopting the above further solution is that a pair of limit bars are provided in each of the four mounting seats. By providing the limit bars, the position of the rack during the sliding process is ensured to be within a controllable range, thereby preventing the rack from separating from the gear.

[0011] Furthermore, the bottom ends of the four rotating shafts extend through the mounting seat to the interior of the square groove, and are connected to the inner bottom end of the square groove through bearings, and the outsides of the four rotating shafts near the bottom ends are each provided with pulleys, and belts are wound around the two pairs of pulleys.

[0012] The beneficial effect of adopting the above further solution is that when one of the pair of rotating shafts rotates, the other rotating shaft will be rotated under the transmission action of the pulley and the belt.

[0013] Furthermore, a mounting groove is provided inside the base below the square groove, and a pair of motors are provided at the top of the mounting groove. The output ends of the pair of motors are respectively connected to two of the rotating shafts.

[0014] The beneficial effect of adopting the above further solution is that by opening the installation groove, it is easy to install the two motors. Since the output ends of the two motors are respectively connected to one of the two pairs of rotating shafts, when the two motors rotate, it is easy to drive one of the two pairs of rotating shafts to rotate.

[0015] Furthermore, a driving mechanism is provided on the outer wall of one of the movable plates, and the driving mechanism includes a power box, the internal rotation of the power box is connected to a transmission shaft, one end of the transmission shaft passes through the power box and extends to the interior of one of the movable plates and is connected to one of the rotating disks.

[0016] The beneficial effect of adopting the above-mentioned further scheme is that by setting up a driving mechanism, the number of driving mechanisms is four, and the four power boxes are respectively set on the outer side wall of the moving plate on the left side of a pair of moving plates. When the transmission shaft in the power box rotates, it is convenient to realize the rotation of the rotating disk in the groove of the moving plate on the left side of a pair of moving plates. Since the rotating disk and the moving plate groove are connected by a bearing, it is convenient to realize the rotation of the hardware bolts that clamp and limit the pair of rotating disks on a pair of moving plates.

[0017] Furthermore, a worm gear is sleeved on the outside of the transmission shaft, and a worm is rotatably connected to the inside of the power box near the worm gear, and the worm and the worm gear are meshed with each other.

[0018] The beneficial effect of adopting the above further solution is that, through the coordinated use of the worm wheel and the worm, when the worm rotates, it is easy to drive the rotation of the worm wheel meshing with the worm, thereby realizing the rotation of the transmission shaft.

[0019] Furthermore, one end of the worm extends through the power box to the outside and is sleeved with a knob.

[0020] The beneficial effect of adopting the above further solution is that by providing a knob, when a user turns the knob, it is easy to drive the worm to rotate.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the limiting device for detecting hardware parts is provided with a square groove, and mounting seats are installed in sequence from left to right inside the square groove. There are four mounting seats. When the rotating shafts in the four mounting seats rotate, it is easy to realize the rotation of the gear. Since the racks are meshed and connected on both sides of the outside of the gear, the opposite movement of a pair of racks is realized. At the same time, the top surfaces of the pair of racks are connected to the bottom surfaces of one of the first sliders and one of the second sliders, thereby realizing the opposite movement of a pair of movable plates, and the hardware bolts to be detected are clamped and limited between the pair of movable plates. At this time, the two ends of the hardware bolts are respectively in contact with the side of the rotating disk away from the inside of the groove. When the rotating disk in the movable plate on the left side of the pair of movable plates rotates, the hardware bolts will be rotated, so that the inspectors can better inspect the outer surface and appearance of the hardware bolts. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of a limit device for hardware parts detection provided by the utility model;

[0023] Figure 2 A schematic diagram of the three-dimensional structure of a limit mechanism of a limit device for hardware parts detection provided by the utility model;

[0024] Figure 3 This is an exploded three-dimensional structural diagram of a mounting base of a limit device for hardware parts detection provided by the utility model;

[0025] Figure 4 This is a schematic front cross-sectional view of the power box of a limit device for hardware parts detection provided by the utility model;

[0026] Figure 5 The utility model provides a schematic front cross-sectional structure diagram of a base of a limit device for detecting hardware parts.

[0027] In the figure: 100, base; 200, square groove; 300, limiting mechanism; 3001, mounting seat; 3002, first slide groove; 3003, second slide groove; 3004, first slider; 3005, second slider; 3006, slide bar; 3007, movable plate; 3008, rotating shaft; 3009, gear; 3010, limiting bar; 3011, rack; 3012, groove; 3013, rotating disk; 3014, pulley; 3015, belt; 400, mounting groove; 500, motor; 600, driving mechanism; 6001, power box; 6002, transmission shaft; 6003, worm gear; 6004, worm; 6005, knob. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 5 The utility model provides a technical solution: a limit device for detecting hardware parts, including a base 100, an upper end surface of the base 100 is provided with a square groove 200, and a limit mechanism 300 is provided inside the square groove 200. The limit mechanism 300 includes four mounting seats 3001, and the four mounting seats 3001 are respectively arranged inside the square groove 200, and the upper end surfaces of the four mounting seats 3001 are respectively provided with a first slide groove 3002 and a second slide groove 3003, and the interiors of the first slide groove 3002 and the second slide groove 3003 are respectively slidably connected with a pair of first The slider 3004 and a pair of second slide grooves 3003 are connected to a movable plate 3007 in a sliding manner between the first slider 3004 and the second slider 3005 on the same side. The interiors of the four mounting seats 3001 are all rotatably connected to the rotating shaft 3008. The exteriors of the four rotating shafts 3008 are all sleeved with gears 3009. The exteriors of the gears 3009 are meshed with racks 3011 on both sides. The upper ends of the two racks 3011 are respectively connected to the bottom surfaces of one of the first sliders 3004 and one of the second sliders 3005. The opposite sides of the pair of movable plates 3007 are connected to each other. Each of the four mounting bases 3001 is provided with a groove 3012, and the interior of the groove 3012 is connected to the rotating disk 3013 through a plane bearing. By setting the square groove 200, the interior of the square groove 200 is sequentially installed with mounting seats 3001 from left to right. There are four mounting seats 3001. When the rotating shaft 3008 in the four mounting seats 3001 rotates, it is easy to realize the rotation of the gear 3009. Since the outer sides of the gear 3009 are meshed and connected with the rack 3011, the opposite movement of the pair of racks 3011 is realized. At the same time, the top surface of the pair of racks 3011 is connected to one of the first The slider 3004 is connected to the bottom surface of one of the second sliders 3005, thereby realizing the opposite movement of a pair of movable plates 3007, and clamping and limiting the hardware bolt to be inspected between the pair of movable plates 3007. At this time, the two ends of the hardware bolt are respectively in contact with the side of the rotating disk 3013 away from the inside of the groove 3012. When the rotating disk 3013 in the movable plate 3007 on the left side of the pair of movable plates 3007 rotates, the hardware bolt will be rotated, so that the inspector can better inspect the outer surface and appearance of the hardware bolt.

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 5 The present invention provides a technical solution: the top surfaces of the four mounting seats 3001 are located between the first slide groove 3002 and the second slide groove 3003, and are connected to the slide bar 3006. Both ends of the slide bar 3006 extend through the movable plate 3007 to the outside and are slidably connected to the movable plate 3007. The inner sides of the two racks 3011 facing away from each other are slidably connected to the limit bars 3010. The opposite sides of the pair of limit bars 3010 are respectively connected to the inner walls of the mounting seat 3001 on both sides. The longitudinal sections of the pair of limit bars 3010 are all T-shaped, and the outer walls of the pair of limit bars 3010 are clearance-matched with the inner walls of the rack 3011. The bottom ends of the four rotating shafts 3008 all pass through the mounting seat 3001 and extend to the interior of the square groove 200. They are all connected to the inner bottom end of the square groove 200 through bearings, and the outer sides of the four rotating shafts 3008 near the bottom are all sleeved with pulleys 3014. A belt 3015 is wound between the two pairs of pulleys 3014. The base 100 The interior of the mounting groove 400 is provided with a mounting groove 400 below the square groove 200, and a pair of motors 500 are provided at the top of the interior of the mounting groove 400. The output ends of the pair of motors 500 are respectively connected to two of the rotating shafts 3008 for transmission. By setting a slide bar 3006 between the first slide groove 3002 and the second slide groove 3003, the number of slide bars 3006 is the same as that of the mounting seat 3001, which is four, thereby improving the stability of the four pairs of movable plates 3007 during movement. A pair of limit bars 3010 are provided in each of the four mounting seats 3001. By setting the limit bars 3010, the position of the rack 3011 during the sliding process is ensured to be within a controllable range to prevent the rack 3011 from disengaging from the gear 3009. When the two motors 500 rotate, it is easy to drive one of the two pairs of rotating shafts 3008 to rotate, and the rotation of the other rotating shaft 3008 is realized under the transmission action of the pulley 3014 and the belt 3015, thereby realizing the rotation of the four rotating shafts 3008.

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1-Figure 5 The utility model provides a technical solution: a driving mechanism 600 is provided on the outer wall of one of the movable plates 3007, and the driving mechanism 600 includes a power box 6001, and the internal rotation of the power box 6001 is connected to a transmission shaft 6002, one end of the transmission shaft 6002 passes through the power box 6001 and extends to the interior of one of the movable plates 3007, and is connected to one of the rotating disks 3013, and a worm gear 6003 is sleeved on the outside of the transmission shaft 6002, and a worm 6004 is rotatably connected to the inside of the power box 6001 near the worm gear 6003, and the worm 6004 and the worm gear 6003 are meshed with each other, and one end of the worm 6004 passes through the power box 6001 and extends to the outside, and is sleeved with a knob 6005, through A driving mechanism 600 is provided, and the number of the driving mechanisms 600 is four. The four power boxes 6001 are respectively provided on the outer side wall of the movable plate 3007 on the left side of a pair of movable plates 3007. When the user turns the knob 6005, it is convenient to drive the worm 6004 to rotate, and to drive the rotation of the worm wheel 6003 engaged with the worm 6004, thereby realizing the rotation of the transmission shaft 6002, so that the rotating disk 3013 in the groove 3012 of the movable plate 3007 on the left side of the pair of movable plates 3007 rotates. Since the rotating disk 3013 is connected to the groove 3012 of the movable plate 3007 through a bearing, it is convenient to realize the rotation of the hardware bolts that clamp and limit the pair of rotating disks 3013 on the pair of movable plates 3007.

[0034] Specifically, the working principle of the limit device for hardware parts detection is as follows: when in use, first start the two motors 500 to drive one of the two pairs of rotating shafts 3008 to rotate, and realize the rotation of the other rotating shaft 3008 under the transmission action of the pulley 3014 and the belt 3015, thereby realizing the rotation of the four rotating shafts 3008 and the rotation of the gear 3009. Since the outer sides of the gear 3009 are meshed and connected with the rack 3011, the opposite movement of the pair of racks 3011 is realized. By setting the limit bar 3010, it is ensured that the position of the rack 3011 during the sliding process is within a controllable range to prevent the rack 3011 from disengaging from the gear 3009. At the same time, the top surface of the pair of racks 3011 is connected to the bottom surface of one of the first sliders 3004 and one of the second sliders 3005, thereby realizing the opposite movement of a pair of moving plates 3007. 3006, improve the stability of the four pairs of movable plates 3007 during movement, and clamp the hardware bolts to be tested between the pair of movable plates 3007. At this time, the two ends of the hardware bolts are respectively in contact with the side of the rotating disk 3013 away from the inside of the groove 3012. When the user turns the knob 6005, it is convenient to drive the worm 6004 to rotate, and to drive the rotation of the worm wheel 6003 engaged with the worm 6004, thereby realizing the rotation of the transmission shaft 6002, so that the rotating disk 3013 in the groove 3012 of the movable plate 3007 on the left side of the pair of movable plates 3007 rotates. Since the rotating disk 3013 and the groove 3012 of the movable plate 3007 are connected by a bearing, it is convenient to realize the rotation of the hardware bolts clamped and limited between the pair of rotating disks 3013 on the pair of movable plates 3007, so that the inspectors can better inspect the outer surface and appearance of the hardware bolts.

Claims

1. A limit device for hardware parts detection, characterized in that: The invention comprises a base (100), wherein the upper end surface of the base (100) is provided with a square groove (200), the interior of the square groove (200) is provided with a limiting mechanism (300), the limiting mechanism (300) comprises four mounting seats (3001), the four mounting seats (3001) are respectively arranged inside the square groove (200), and the upper end surfaces of the four mounting seats (3001) are respectively provided with a first sliding groove (3002) and a second sliding groove (3003), the interiors of the first sliding groove (3002) and the second sliding groove (3003) are respectively slidably connected with a pair of first sliders (3004) and a pair of second sliding grooves (3003), and the first sliders (3004) and the second sliders (3003) on the same side are respectively provided with a first sliding groove (3002) and a second sliding groove (3003). A movable plate (3007) is slidably connected between the second sliders (3005), and the interiors of the four mounting seats (3001) are rotatably connected to a rotating shaft (3008). The exteriors of the four rotating shafts (3008) are sleeved with gears (3009), and both sides of the exteriors of the gears (3009) are meshedly connected with racks (3011). The upper ends of the two racks (3011) are respectively connected to the bottom surfaces of one of the first sliders (3004) and one of the second sliders (3005). A pair of movable plates (3007) are provided with grooves (3012) on opposite sides, and the interiors of the grooves (3012) are connected to a rotating disk (3013) via a plane bearing.

2. A limit device for detecting hardware parts according to claim 1, characterized in that: The top surfaces of the four mounting seats (3001) are located between the first slide groove (3002) and the second slide groove (3003) and are connected with a slide bar (3006). Both ends of the slide bar (3006) extend through the movable plate (3007) to the outside and are slidably connected to the movable plate (3007).

3. A limit device for detecting hardware parts according to claim 2, characterized in that: The inner sides of the two racks (3011) facing each other are both slidably connected to the limit bars (3010), and the opposite sides of the pair of limit bars (3010) are respectively connected to the two sides of the inner wall of the mounting seat (3001), and the longitudinal sections of the pair of limit bars (3010) are both "T"-shaped, and the outer walls of the pair of limit bars (3010) are clearance-matched with the inner walls of the racks (3011).

4. A limit device for detecting hardware parts according to claim 3, characterized in that: The bottom ends of the four rotating shafts (3008) all pass through the mounting seat (3001) and extend to the interior of the square groove (200), and are all connected to the inner bottom end of the square groove (200) through bearings, and the outsides of the four rotating shafts (3008) near the bottom ends are all sleeved with pulleys (3014), and a belt (3015) is wound between two pairs of the pulleys (3014).

5. A limit device for detecting hardware parts according to claim 4, characterized in that: An installation groove (400) is provided inside the base (100) below the square groove (200), and a pair of motors (500) are provided at the top end of the installation groove (400). The output ends of the pair of motors (500) are respectively connected to two of the rotating shafts (3008).

6. A limit device for detecting hardware parts according to claim 5, characterized in that: A driving mechanism (600) is provided on the outer wall of one of the movable plates (3007), and the driving mechanism (600) includes a power box (6001). The interior of the power box (6001) is rotatably connected to a transmission shaft (6002). One end of the transmission shaft (6002) passes through the power box (6001) and extends to the interior of one of the movable plates (3007), and is connected to one of the rotating disks (3013).

7. A limit device for detecting hardware parts according to claim 6, characterized in that: The transmission shaft (6002) is provided with a worm gear (6003) on its exterior, and the power box (6001) is rotatably connected to a worm (6004) near the worm gear (6003), and the worm gear (6004) and the worm gear (6003) are meshed with each other.

8. A limit device for detecting hardware parts according to claim 7, characterized in that: One end of the worm (6004) passes through the power box (6001) and extends to the outside, and is sleeved with a knob (6005).

Citation Information

Patent Citations

  • Limiting device for hardware part detection

    CN214980389U