Thickness-adjustable saw for rock wool processing
By designing an adjustable thickness saw and dust collection mechanism in rock wool processing equipment, the problems of low cutting capacity and dust pollution are solved, and flexible cutting and environmental protection are achieved.
Patent Information
- Application Number
- CN202422543228.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing rock wool processing equipment has a single thickness saw structure, low cutting capacity and poor flexibility in adjustment. At the same time, a large amount of rock wool dust is generated during the cutting process, polluting the working environment and endangering health.
An adjustable thickness saw is designed to adjust the blade height by driving the threaded rod by a motor, and is equipped with a collection mechanism to use a fan to generate negative pressure and absorb rockwool dust and water to achieve effective collection of dust.
It realizes flexible cutting of rock wool and effective dust removal, improves cutting efficiency, improves working environment quality, and protects the health of operators.
Smart Images

Figure CN223251857U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rock wool processing, in particular to an adjustable thickness saw for rock wool processing. Background Art
[0002] Rock wool is widely used in power plants, chemical plants, large kiln insulation, building exterior wall insulation, roof and curtain wall insulation, isolation belts and other places. In the process of rock wool processing, it is usually necessary to cut the rock wool into rock wool boards of different thicknesses to facilitate processing by workers.
[0003] However, there are some shortcomings in the thickness saws used in rock wool equipment on the market. The traditional thickness saw has a relatively simple structure, its cutting capacity is relatively low, and its flexibility and adjustability are poor during the cutting process, resulting in a relatively simple cutting method.
[0004] A Chinese patent discloses a thickness saw for rock wool equipment (authorization publication number CN214643953U). This patented technology uses a transmission motor to drive the horizontal sliding of a transmission member, and a pneumatic push rod to drive the lifting and sliding of a synchronous support arm. This allows the cutting saw blade to be actively pushed horizontally and adjusted upward and downward, thereby improving the thickness saw's flexibility and adjustability, enabling the saw to cut rock wool of varying thicknesses. Furthermore, during the cutting process, the saw blade in the cutting mechanism circulates back and forth at high speed, enabling efficient and rapid cutting of rock wool.
[0005] However, it has certain disadvantages: a large amount of rock wool dust will be generated during the rock wool cutting process. These dust particles are small and easy to float in the air. There is no effective collection mechanism for them to deal with them. These dusts will be suspended in the air for a long time, causing the air quality in the working environment to drop sharply, which not only pollutes the workshop environment, but also affects the health of the workers. Utility Model Content
[0006] The purpose of the utility model is to provide an adjustable thickness saw for rock wool processing, so as to solve the problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] The cam is connected to the upper end of the lifting plate, and the cam is connected to the lower end of the lifting plate by a threaded rod.
[0009] As a further solution of the present invention: the reciprocating mechanism includes a support plate, a second motor is installed on the rear surface of the support plate, a turntable is installed on the output end of the second motor, a rotating rod is installed at the outer edge of the front surface of the turntable, the front surface of the support plate is located above the turntable and a connecting rod is installed, the external rotation of the connecting rod is connected to the connecting plate, the lower end of the connecting plate is movably connected to the sliding seat, the left end of the sliding seat is installed with a slide, and the front surface of the support plate is located below the turntable and a connecting seat is installed.
[0010] As a further solution of the present invention: the collecting component includes a fan, a collecting tank is installed at the lower end of the fan, a filter plate is connected through the upper position of one side surface of the collecting tank, a wind cover is installed at the upper end of the fan, and an air duct is connected through the upper surface of the wind cover.
[0011] As a further solution of the present invention: the lower end of the threaded rod is rotatably connected to the inner lower surface of the support seat, the rear end of the lifting plate is slidably connected to the support seat, the threaded rod is threadedly connected to the lifting plate, the lower end of the L-shaped plate is installed on the upper surface of the left lifting plate, and one end of the positioning bolt is attached to the positioning plate.
[0012] As a further solution of the present invention: the lower end of the support plate is installed on the upper surface of the right lifting plate, the rotating rod is slidably connected to the inside of the connecting plate, the right end of the rock wool saw is connected to the left end of the slide, and the sliding seat is slidably connected to the inside of the connecting seat.
[0013] As a further solution of the present invention: one end of the air duct is connected to the rear surface of the suction pipe, and the air duct is communicated with the interior of the suction pipe.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model drives the threaded rod to rotate through the first motor to adjust the height of the lifting plate, thereby adjusting the height of the rock wool saw, so as to facilitate cutting the rock wool into the required thickness.
[0016] 2. The utility model is provided with a collection mechanism. The fan in the collection mechanism generates negative pressure, and the rock wool dust generated during rock wool cutting is sucked into the collection tank through the negative pressure. The rock wool dust is absorbed by the water in the collection tank, thereby reducing the concentration of rock wool dust in the working environment and avoiding impact on the environment and the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of an adjustable thickness saw for rock wool processing;
[0018] Figure 2 This is a schematic diagram of the structure of a reciprocating mechanism in an adjustable thickness saw for rock wool processing;
[0019] Figure 3 This is a schematic diagram of the structure of a collection mechanism in an adjustable thickness saw for rock wool processing;
[0020] Figure 4 for Figure 3 A magnified view of center.
[0021] In the figure: 1. support base; 2. first motor; 3. threaded rod; 4. lifting plate; 5. sliding sleeve; 6. sliding rod; 7. rock wool saw; 8. reciprocating mechanism; 9. support plate; 10. second motor; 11. turntable; 12. rotating rod; 13. connecting rod; 14. connecting plate; 15. sliding seat; 16. sliding plate; 17. connecting seat; 18. collecting mechanism; 19. L-shaped plate; 20. positioning sleeve; 21. positioning bolt; 22. positioning plate; 23. suction pipe; 24. collecting part; 25. fan; 26. collecting tank; 27. filter plate; 28. wind hood; 29. air duct. DETAILED DESCRIPTION
[0022] See also Figure 1 and Figure 2In the embodiment of the utility model, an adjustable thickness saw for rock wool processing includes two left and right support bases 1, a first motor 2 is installed on the upper surface of the support base 1, a threaded rod 3 is installed on the output end of the first motor 2, the lower end of the threaded rod 3 is rotatably connected to the inner lower surface of the support base 1, the external threaded rod 3 is connected to the lifting plate 4, the rear end of the lifting plate 4 is slidably connected to the support base 1, the threaded rod 3 is threadedly connected to the lifting plate 4, a sliding sleeve 5 is installed on the upper surface of the left lifting plate 4, the internal sliding sleeve 5 is slidably connected to the sliding rod 6, a rock wool saw 7 is installed on the right end of the sliding rod 6, and a reciprocating mechanism 8 is provided on the upper surface of the right lifting plate 4. The reciprocating mechanism 8 includes a support plate 9, and the lower end of the support plate 9 is installed On the upper surface of the right lifting plate 4, a second motor 10 is installed on the rear surface of the support plate 9, and a turntable 11 is installed on the output end of the second motor 10. A rotating rod 12 is installed at the outer edge of the front surface of the turntable 11. The front surface of the support plate 9 is located above the turntable 11 and is installed with a connecting rod 13. The outside of the connecting rod 13 is rotatably connected to the connecting plate 14. The rotating rod 12 penetrates and is slidably connected to the inside of the connecting plate 14. The lower end of the connecting plate 14 is movably connected to a slide seat 15. The left end of the slide seat 15 is installed with a slide plate 16. The right end of the rock wool saw 7 is connected to the left end of the slide plate 16. The front surface of the support plate 9 is located below the turntable 11 and is installed with a connecting seat 17. The slide seat 15 is slidably connected to the inside of the connecting seat 17;
[0023] The slide 15 can also rotate while displacing inside the lower end of the connecting plate 14, so the movement does not cause interference;
[0024] The saw surface of the rock wool saw 7 faces the front side; the turntable 11 drives the rotating rod 12 to rotate, and the rotating rod 12 can drive the connecting plate 14 to swing left and right, thereby driving the slide 15 to move back and forth left and right, and then can drive the rock wool saw 7 to move back and forth quickly to achieve the cutting process of the rock wool;
[0025] Two support bases 1 are installed on the processing table, and the rock wool is pushed toward the rock wool saw 7 by other driving devices, thereby performing automatic cutting processing;
[0026] The two first motors 2 are both connected to the forward and reverse circuits. When the threaded rod 3 rotates, it can drive the lifting plate 4 to move up and down, thereby adjusting the height of the rock wool saw 7, and then the rock wool can be cut into different thicknesses.
[0027] exist Figure 1 、 Figure 3 and Figure 4The upper surface of the left lifting plate 4 is located behind the sliding sleeve 5 and a collecting mechanism 18 is provided. The collecting mechanism 18 includes an L-shaped plate 19. The lower end of the L-shaped plate 19 is mounted on the upper surface of the left lifting plate 4. The upper end of the L-shaped plate 19 is penetrated and connected with a positioning sleeve 20. The left surface of the positioning sleeve 20 is threadedly connected with a positioning bolt 21, and the interior of the positioning sleeve 20 is movably connected with a positioning plate 22. One end of the positioning bolt 21 is fitted with the positioning plate 22. A suction pipe 23 is installed at the lower end of the positioning plate 22. The rear surface of the suction pipe 23 is connected with a collecting component 24. The collecting component 24 includes a fan 25. The lower end of the fan 25 is installed with a collecting tank 26. A filter plate 27 is penetrated and connected at the upper position of one side surface of the collecting tank 26. An air cover 28 is installed at the upper end of the fan 25. An air duct 29 is penetrated and connected to the upper surface of the air cover 28. One end of the air duct 29 is connected to the rear surface of the suction pipe 23, and the air duct 29 is connected to the interior of the suction pipe 23.
[0028] The surface of the suction pipe 23 is provided with a plurality of suction holes for discharging rock wool dust;
[0029] There is clean water in the collection tank 26, and the water level is lower than the filter plate 27;
[0030] The fan 25 is used to generate negative pressure to extract air, and the rock wool dust is discharged into the collection tank 26 through the suction pipe 23 and absorbed by the water, thereby reducing the concentration of rock wool dust in the processing environment;
[0031] The filter plate 27 is used to block the rock wool dust and prevent it from being discharged to the outside;
[0032] After loosening the positioning bolt 21, the positioning plate 22 can be moved up and down to adjust the height of the suction pipe 23, which is suitable for rock wool of different heights.
[0033] The working principle of the present utility model is: when in use, the height of the rock wool saw 7 is adjusted according to the required thickness of the rock wool, the first motor 2 is turned on to drive the threaded rod 3 to rotate, and the lifting plate 4 threadedly connected to the threaded rod 3 will rise and fall, thereby adjusting the height of the rock wool saw 7; the second motor 10 is turned on to drive the turntable 11 to rotate, and the rotating rod 12 will drive the connecting plate 14 to swing left and right, thereby driving the slide 15 and the slide plate 16 to move left and right, and then driving the rock wool saw 7 to move back and forth left and right, and the rock wool is pushed by external equipment to approach the rock wool saw 7 for cutting; during the cutting process, the rock wool dust enters the air duct 29 through the suction pipe 23, and then enters the collection tank 26 through the fan 25, thereby realizing the collection of rock wool dust.
[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0035] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
Claims
1. An adjustable thickness saw for rock wool processing, comprising two left and right support bases (1), a first motor (2) being mounted on the upper surface of the support base (1), a threaded rod (3) being mounted on the output end of the first motor (2), a lifting plate (4) being connected to the external thread of the threaded rod (3), a sliding sleeve (5) being mounted on the upper surface of the left lifting plate (4), a sliding rod (6) being slidably connected to the interior of the sliding sleeve (5), a rock wool saw (7) being mounted on the right end of the sliding rod (6), a reciprocating mechanism (8) being provided on the upper surface of the right lifting plate (4), and characterized in that: The upper surface of the left lifting plate (4) is located behind the sliding sleeve (5) and is provided with a collecting mechanism (18). The collecting mechanism (18) comprises an L-shaped plate (19). The upper end of the L-shaped plate (19) is connected with a positioning sleeve (20). The left surface of the positioning sleeve (20) is connected with a positioning bolt (21) through a thread. The interior of the positioning sleeve (20) is movably connected with a positioning plate (22). The lower end of the positioning plate (22) is provided with a suction pipe (23). The rear surface of the suction pipe (23) is connected with a collecting member (24).
2. The adjustable thickness saw for rock wool processing according to claim 1, characterized in that: The reciprocating mechanism (8) comprises a support plate (9), a second motor (10) is mounted on the rear surface of the support plate (9), a turntable (11) is mounted on the output end of the second motor (10), a rotating rod (12) is mounted on the outer edge of the front surface of the turntable (11), a connecting rod (13) is mounted on the front surface of the support plate (9) above the turntable (11), the outer portion of the connecting rod (13) is rotatably connected to a connecting plate (14), the lower end of the connecting plate (14) is internally movably connected to a sliding seat (15), a slide plate (16) is mounted on the left end of the sliding seat (15), and a connecting seat (17) is mounted on the front surface of the support plate (9) below the turntable (11).
3. The adjustable thickness saw for rock wool processing according to claim 1, characterized in that: The collecting member (24) comprises a fan (25), a collecting tank (26) is mounted at the lower end of the fan (25), a filter plate (27) is connected through the upper end of one side surface of the collecting tank (26), a wind cover (28) is mounted at the upper end of the fan (25), and an air duct (29) is connected through the upper surface of the wind cover (28).
4. The adjustable thickness saw for rock wool processing according to claim 1, characterized in that: The lower end of the threaded rod (3) is rotatably connected to the inner lower surface of the support seat (1), the rear end of the lifting plate (4) is slidably connected to the support seat (1), the threaded rod (3) is threadedly connected to the lifting plate (4), the lower end of the L-shaped plate (19) is installed on the upper surface of the left lifting plate (4), and one end of the positioning bolt (21) is attached to the positioning plate (22).
5. The adjustable thickness saw for rock wool processing according to claim 2, characterized in that: The lower end of the support plate (9) is mounted on the upper surface of the right lifting plate (4), the rotating rod (12) is slidably connected to the inside of the connecting plate (14), the right end of the rock wool saw (7) is connected to the left end of the slide plate (16), and the slide seat (15) is slidably connected to the inside of the connecting seat (17).
6. The adjustable thickness saw for rock wool processing according to claim 3, characterized in that: One end of the air duct (29) is connected to the rear surface of the suction pipe (23), and the air duct (29) is communicated with the interior of the suction pipe (23).