Adjustable semi-automatic nailing machine

Through the combined design of hydraulic cylinder and sliding table, the precise adjustment of nail depth and position of the semi-automatic nailing machine is achieved, solving the problems of fixed nail depth and single position in the existing technology, and improving nailing efficiency and safety.

CN223251923UActive Publication Date: 2025-08-22SICHUAN HUITONG PACKAGING CO LTD
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Patent Information

Application Number
CN202422353357.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-22
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The nail depth of the existing semi-automatic nailing machine is fixed and cannot be adjusted according to actual needs. It can only be nailed at a fixed position on the surface of the packaging box. The position needs to be changed manually, which is time-consuming and labor-intensive and has low safety.

Method used

An adjustable semi-automatic nailing machine is designed, which uses hydraulic cylinders and indicators to adjust the nailing depth, combines horizontal and longitudinal sliding tables to achieve accurate movement of the packaging box, is equipped with a clamping mechanism to ensure stability, and provides intuitive measurement standards through scales and chutes.

Benefits of technology

It realizes accurate adjustment of nailing depth and accurate positioning, improves nailing efficiency and safety, and reduces the depth deviation and repositioning times of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of packaging box production, in particular to an adjustable semi-automatic nailing machine which comprises a base, a protective cover is arranged at the top of the base, a lifting mechanism perpendicularly penetrates through the middle of the top of the protective cover, a binding machine head is arranged at the driving end of the lifting mechanism, a transverse sliding table is arranged in the middle of the top of the base, and a clamping mechanism is arranged on the transverse sliding table. A longitudinal sliding table is arranged at the top of the transverse sliding table, and the inner walls of the left side and the right side of the protective cover are in threaded connection with clamping mechanisms. According to the improved nailing machine, it can be ensured that the binding machine head is lowered to the needed position through matched use of the lifting mechanism and the graduated scale, so that the nailing depth is accurately adjusted and controlled, meanwhile, the consistency of nailing actions every time is ensured, and accurate transverse movement and longitudinal movement of a packaging box can be achieved through the transverse sliding table and the longitudinal sliding table; therefore, all-directional continuous nailing of the binding machine head on the surface of a packaging box is achieved, the moving speed and the nailing distance can be easily adjusted, and the binding machine head is suitable for packaging boxes of different sizes and shapes.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging box production, in particular to an adjustable semi-automatic nailing machine. Background Art

[0002] A packaging box is a container used to protect, store, and transport goods. They are typically made of cardboard, wood, plastic, metal, or other materials and come in a variety of sizes and shapes to suit different packaging needs. There are many types of packaging boxes, including but not limited to cardboard, wooden, plastic, folding, and corrugated boxes. When designing and selecting a packaging box, factors such as the product's characteristics, transportation conditions, storage environment, and regulatory requirements need to be considered.

[0003] A semi-automatic nailing machine is a mechanical device used to drive nails into materials, combining the advantages of manual and automatic operation. This machine is commonly used in packaging production, furniture manufacturing, woodworking, or other applications where nails need to be driven into materials quickly and securely. Semi-automatic nailing machines are designed to provide greater efficiency and consistency than fully manual nailing while maintaining ease of operation and cost-effectiveness.

[0004] During the process of realizing the present invention, the inventors discovered that the existing technology has the following problems: 1. The nailing depth of the existing semi-automatic nailing machine on the packaging box is often fixed, and there is a lack of a structure that can adjust the nailing depth according to actual needs; 2. The existing semi-automatic nailing machine can often only perform nailing operations on a fixed position on the surface of the packaging box. When continuously nailing other positions, the operator needs to manually change the position of the packaging box, which is time-consuming and labor-intensive, and has low safety. Utility Model Content

[0005] The purpose of the present utility model is to provide an adjustable semi-automatic nailing machine to solve the problem that the depth of nailing of the packaging box by the existing semi-automatic nailing machine proposed in the above background technology is often fixed, lacks a structure that can adjust the nailing depth according to actual needs, and the existing semi-automatic nailing machine can often only perform nailing operations on a fixed position on the surface of the packaging box, and when performing continuous nailing on other positions, the operator needs to manually change the position of the packaging box, which is time-consuming and labor-intensive, and has low safety. In order to achieve the above purpose, the present utility model provides the following technical solutions: an adjustable semi-automatic nailing machine includes a base, a protective cover is provided on the top of the base, a lifting mechanism is vertically penetrated in the middle of the top of the protective cover, a binding machine head is provided at the driving end of the lifting mechanism, a horizontal slide is provided in the middle of the top of the base, a longitudinal slide is provided on the top of the horizontal slide, and a clamping mechanism is threadedly connected to the inner walls of the left and right sides of the protective cover.

[0006] Further preferably, the lifting mechanism includes a hydraulic cylinder, a connecting sleeve rod and an indicator, the driving end of the hydraulic cylinder vertically passes through the middle of the top of the protective cover, one end of the connecting sleeve rod is sleeved on the outer wall of the driving end of the hydraulic cylinder, and the other end is provided with an indicator.

[0007] Further preferably, the transverse slide includes a transverse slide rail, a transverse screw, a first motor and a movable screw block. The transverse slide rail is arranged in the middle of the top of the base. One end of the transverse screw is rotatably connected to the inner wall of the transverse slide rail, and the other end is connected to the first motor. The movable screw block is screwed to the outer wall of the transverse screw.

[0008] Further preferably, the longitudinal slide includes a longitudinal slide rail, a longitudinal screw, a second motor and a movable base. The longitudinal slide rail is arranged in the middle of the top of the base. One end of the longitudinal screw is rotatably connected to the inner wall of the longitudinal slide rail, and the other end is connected to the second motor. The movable base is screwed to the outer wall of the longitudinal screw.

[0009] Further preferably, a first sliding groove is provided on a side of the protective cover close to the indicator, and a scale is provided on one side of the first sliding groove.

[0010] Further preferably, a second sliding groove is provided on a side of the protective cover close to the second motor.

[0011] Further preferably, the clamping mechanism includes an electric telescopic rod, a splint and an anti-slip pad, the tail end of the electric telescopic rod is screwed to the inner wall on the opposite side of the mobile base, the splint is arranged at the driving end of the electric telescopic rod, and the anti-slip pad is arranged on the opposite side of the splint.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] In the present invention, the precise control of the hydraulic cylinder ensures that the binding head descends to the desired depth, and the indicator at the tail end of the connecting rod allows the operator to intuitively adjust and read the nailing depth according to the thickness and material type of the packaging box. At the same time, the lifting mechanism ensures the consistency of each nailing action, reducing the depth deviation caused by manual operation. The scale provides an intuitive measurement standard, allowing the operator to accurately adjust the descent depth of the binding head. By observing the position of the indicator on the scale, the operator can easily set and adjust the nailing depth without the need for complex calculations or estimates.

[0014] In the present invention, the horizontal slide and the vertical slide can realize precise horizontal and vertical movement of the packaging box, so that the binding head can perform fast and accurate continuous horizontal and vertical nailing operations on the surface of the packaging box, while ensuring the accuracy and repeatability of the nailing position, and can easily adjust the movement speed and nailing spacing to adapt to packaging boxes of different sizes and shapes, thereby increasing the flexibility and applicability of the machine, and reducing the number of times the packaging box is repositioned during the nailing process, thereby improving the overall nailing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the longitudinal slide structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the protective cover structure of the utility model.

[0019] In the figure: 1. Base; 2. Protective cover; 201. First slide; 202. Scale; 203. Second slide; 3. Lifting mechanism; 301. Hydraulic cylinder; 302. Connecting sleeve; 303. Index; 4. Binding machine head; 5. Horizontal slide; 501. Horizontal slide rail; 502. Horizontal screw; 503. First motor; 504. Moving screw block; 6. Longitudinal slide; 601. Longitudinal slide rail; 602. Longitudinal screw; 603. Second motor; 604. Moving base; 7. Clamping mechanism; 701. Electric telescopic rod; 702. Clamping plate; 703. Anti-slip pad. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0021] See also Figures 1 to 4 The utility model provides a technical solution: an adjustable semi-automatic nailing machine, comprising a base 1, a protective cover 2 is provided on the top of the base 1, a lifting mechanism 3 is vertically penetrated through the middle of the top of the protective cover 2, a binding machine head 4 is provided at the driving end of the lifting mechanism 3, a horizontal slide 5 is provided in the middle of the top of the base 1, a longitudinal slide 6 is provided on the top of the horizontal slide 5, and a clamping mechanism 7 is threadedly connected to the inner walls of the left and right sides of the protective cover 2.

[0022] In this embodiment, Figure 2 and Figure 4 As shown, the lifting mechanism 3 includes a hydraulic cylinder 301, a connecting rod 302 and an indicator 303. The driving end of the hydraulic cylinder 301 vertically passes through the middle of the top of the protective cover 2, one end of the connecting rod 302 is sleeved on the outer wall of the driving end of the hydraulic cylinder 301, and the other end is provided with an indicator 303; it should be noted that the operator can first place the packaging box on the movable base 604 in the longitudinal slide 6, and then start the clamping mechanism 7 to clamp it and fix it. At the same time, the operator can start the hydraulic cylinder 301 to extend its driving end downward and push the binding head 4 connected to it to descend together. During this period, the connecting rod 302 sleeved on the outer wall of the driving end of the hydraulic cylinder 301 will also move downward until the binding head 4 contacts the surface of the packaging box. During the process, the operator can push the binding head 4 to nail through the hydraulic cylinder 301 according to actual needs, and the nailing depth can be finely adjusted by the scale value pointed to by the indicator 303. In actual operation, the precise control of the hydraulic cylinder 301 can ensure that the binding head 4 descends to the required depth, and the indicator 303 at the tail end of the connecting rod 302 allows the operator to intuitively adjust and read the nailing depth according to the thickness and material type of the packaging box, thereby achieving precise adjustment of the nailing depth. The use of the hydraulic cylinder 301 simplifies the operating process, allowing the operator to easily control the descent and ascent of the binding head 4, thereby improving processing efficiency. At the same time, the lifting mechanism 3 ensures the consistency of each nailing action and reduces the depth deviation caused by manual operation.

[0023] In this embodiment, Figure 1 and Figure 3As shown, the transverse slide 5 includes a transverse slide rail 501, a transverse screw 502, a first motor 503 and a moving screw block 504. The transverse slide rail 501 is arranged in the middle of the top of the base 1, one end of the transverse screw 502 is rotatably connected to the inner wall of the transverse slide rail 501, and the other end is plugged with the first motor 503, and the moving screw block 504 is screwed to the outer wall of the transverse screw 502; it should be noted that when the operator uses the lifting mechanism 3 to drive the binding head 4 to perform a nailing operation on the surface of the packaging box, the transverse slide 5 can be used to drive the entire packaging box to move horizontally. The specific operation is to start the first motor 503 so that its output end drives the transverse screw 502 plugged therein to start rotating. At the same time, the entire longitudinal slide 6 screwed to the outer wall of the transverse screw 502 will move horizontally along the transverse slide rail 501 to clamp the fixed The entire packaging box fixed on the top of the longitudinal slide 6 will also be driven to move horizontally synchronously, so that the binding head 4 can perform multiple horizontal nailing operations along the surface of the packaging box. In actual use, by driving the horizontal screw 502 to rotate through the first motor 503, the longitudinal slide 6 and the packaging box can be accurately moved horizontally, thereby ensuring the accuracy and repeatability of the nailing position. The design of the horizontal slide 5 allows the binding head 4 to perform fast and continuous horizontal nailing operations on the surface of the packaging box, thereby improving work efficiency. At the same time, the combination of the first motor 503 and the horizontal screw 502 allows the operator to easily adjust the movement speed and nailing spacing to adapt to packaging boxes of different sizes and shapes. The design of the horizontal slide 5 enables the binding head 4 to adapt to packaging boxes of different lengths, thereby increasing the flexibility and applicability of the machine.

[0024] In this embodiment, Figure 1 and Figure 3As shown, the longitudinal slide 6 includes a longitudinal slide rail 601, a longitudinal screw rod 602, a second motor 603 and a movable base 604. The longitudinal slide rail 601 is arranged in the middle of the top of the base 1. One end of the longitudinal screw rod 602 is rotatably connected to the inner wall of the longitudinal slide rail 601, and the other end is plugged with the second motor 603. The movable base 604 is screwed to the outer wall of the longitudinal screw rod 602. It should be noted that when the operator needs to perform a nailing operation on the longitudinal direction of the surface of the packaging box, the second motor 603 can be started to rotate its output end and drive the longitudinal screw rod 602 plugged therein to rotate together, so that the movable base 604 screwed to the outer wall of the longitudinal screw rod 602 can move along The longitudinal slide 601 moves longitudinally, and at the same time, the entire packaging box clamped and fixed on the top of the movable base 604 will also be moved, so that its longitudinal position can be adjusted to facilitate binding by the binding machine head 4. In actual use, the longitudinal slide 6 is usually responsible for adjusting the movement and positioning of the packaging box in the longitudinal position, allowing for more precise adjustment of the longitudinal position of the packaging box surface, and the longitudinal slide 6 can adapt to packaging boxes of different widths, and can perform multi-directional adjustment of the longitudinal position for packaging boxes of various sizes. At the same time, through the independent longitudinal adjustment of the longitudinal slide 6, the number of times the packaging box is repositioned during the nailing process can be reduced, thereby improving the overall nailing efficiency.

[0025] In this embodiment, Figure 1 and Figure 4 As shown, a first chute 201 is provided on one side of the protective cover 2 close to the indicator 303, and a scale 202 is provided on one side of the first chute 201; it should be noted that when the operator starts the lifting mechanism 3 and pushes the binding machine head 4 connected thereto downward to approach the packaging box directly below, the connecting rod 302 in the lifting mechanism 3 and the indicator 303 at the tail end of the connecting rod 302 will synchronously descend along the first chute 201, and during this period, the indicator 303 will point to the scale 202 provided on one side of the first chute 201 and continuously change its value. In actual use, the scale 202 provides an intuitive measurement standard, allowing the operator to accurately adjust the descent depth of the binding head 4, and by observing the position of the indicator 303 on the scale 202, the operator can easily set and adjust the nailing depth without complicated calculations or estimates. At the same time, the scale 202 can also ensure the consistency of each nailing operation, and the setting of the first slide groove 201 can allow the indicator 303 to pass through it and provide a moving path in the same direction as the lifting mechanism 3, so that the indicator 303 can freely point to different scale values.

[0026] In this embodiment, Figure 1 and Figure 4As shown, a second slide groove 203 is provided on the side of the protective cover 2 close to the second motor 603; it should be noted that when the operator starts the second motor 603 to drive the longitudinal screw 602 to rotate, so that the movable base 604 screwed to the outer wall of the rod body drives the packaging box placed on its top to move longitudinally, the second motor 603 will also move synchronously along the second slide groove 203. In actual use, the design of the second slide groove 203 allows the second motor 603 to adjust its position accordingly as the packaging box moves, thereby avoiding the problem of blockage of the moving path when using the longitudinal slide 6, and can smoothly complete the lateral and longitudinal movement of the packaging box, thereby improving the flexibility and adaptability of the nailing operation, and enhancing the reliability and operational safety of the longitudinal slide 6.

[0027] In this embodiment, Figure 3 As shown, the clamping mechanism 7 includes an electric telescopic rod 701, a clamping plate 702 and an anti-skid pad 703. The tail end of the electric telescopic rod 701 is screwed to the inner wall of the opposite side of the movable base 604, the clamping plate 702 is arranged at the driving end of the electric telescopic rod 701, and the anti-skid pad 703 is arranged on the opposite side of the clamping plate 702. It should be noted that before the packaging box is nailed, the operator needs to place the packaging box horizontally on the top of the movable base 604 in the longitudinal slide 6, and then simultaneously start the electric telescopic rods 701 on the left and right sides through the external controller, so that the driving end thereof pushes the clamping plate 702 connected thereto, and approaches the packaging box in the middle until it is arranged on the clamping plate 702. The anti-slip pads 703 on the opposite sides can fit tightly against the left and right outer walls of the packaging box, thereby clamping and fixing it. In actual use, the packaging box can be clamped quickly and accurately through the automatic control of the electric telescopic rod 701, reducing the need for manual operation. The design of the clamping plate 702 and the anti-slip pads 703 ensures the stability of the packaging box during the nailing process, preventing it from moving or tilting during nailing. The anti-slip pads 703 can reduce damage to the outer walls of the packaging box during clamping and protect the packaging box from damage. The entire clamping mechanism 7 can clamp and position packaging boxes of different sizes through the automatic extension and retraction of the electric telescopic rod 701, thus having good adaptability.

[0028] The use method and advantages of this utility model: When the adjustable semi-automatic nailing machine is in use, the working process is as follows:

[0029] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, first the operator needs to place the packaging box horizontally on the top of the movable base 604 in the longitudinal slide 6, and then simultaneously start the electric telescopic rods 701 on the left and right sides through the external controller, so that the driving end thereof pushes the splint 702 connected thereto, and approaches the packaging box in the middle, until the anti-slip pads 703 provided on the opposite sides of the splint 702 can fit tightly against the left and right outer walls of the packaging box, thereby clamping and fixing it, and then start the hydraulic cylinder 301, so that the driving end thereof extends downward and pushes the binding head 4 connected thereto to descend together. During this period, the connecting rod 302 sleeved on the outer wall of the driving end of the hydraulic cylinder 301 will also move downward accordingly, and the indicator 303 provided at the tail end of the connecting rod 302 will fit into the first slide groove 201 and point to the scale 202, until the binding head 4 contacts the surface of the packaging box. During this process, the operator can adjust the scale 202 pointed by the indicator 303 according to actual needs. The upper scale value is used to push the binding head 4 through the hydraulic cylinder 301 to perform nailing at a preset depth. During this period, by starting the first motor 503, its output end drives the horizontal screw 502 connected thereto to start rotating. At the same time, the entire longitudinal slide 6 screwed to the outer wall of the horizontal screw 502 will move horizontally along the horizontal slide rail 501, and the entire packaging box clamped and fixed on the top of the longitudinal slide 6 will also be driven to move horizontally synchronously, so that the binding head 4 can perform multiple horizontal nailing operations along the surface of the packaging box. At the same time, the second motor 603 can be started to rotate its output end and drive the longitudinal screw 602 connected thereto to rotate together, so that the movable base 604 screwed to the outer wall of the longitudinal screw 602 rod can move longitudinally along the longitudinal slide rail 601. At the same time, the entire packaging box clamped and fixed on the top of the movable base 604 will also be moved longitudinally and perform multi-directional nailing.

[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable semi-automatic nailing machine, comprising a base (1), characterized in that: A protective cover (2) is provided on the top of the base (1), a lifting mechanism (3) is vertically passed through the middle of the top of the protective cover (2), a binding machine head (4) is provided at the driving end of the lifting mechanism (3), a transverse slide (5) is provided at the middle of the top of the base (1), a longitudinal slide (6) is provided on the top of the transverse slide (5), and a clamping mechanism (7) is threadedly connected to the inner wall of the opposite side of the longitudinal slide (6).

2. The adjustable semi-automatic nailing machine according to claim 1, characterized in that: The lifting mechanism (3) comprises a hydraulic cylinder (301), a connecting sleeve rod (302) and an indicator (303); the driving end of the hydraulic cylinder (301) vertically penetrates the middle of the top of the protective cover (2); one end of the connecting sleeve rod (302) is sleeved on the outer wall of the driving end of the hydraulic cylinder (301), and the other end is provided with an indicator (303).

3. The adjustable semi-automatic nailing machine according to claim 1, characterized in that: The transverse slide (5) comprises a transverse slide rail (501), a transverse screw rod (502), a first motor (503) and a movable screw block (504); the transverse slide rail (501) is arranged at the middle of the top of the base (1); one end of the transverse screw rod (502) is rotatably connected to the inner wall of the transverse slide rail (501), and the other end is plugged with the first motor (503); the movable screw block (504) is screwed to the outer wall of the transverse screw rod (502).

4. The adjustable semi-automatic nailing machine according to claim 1, characterized in that: The longitudinal slide (6) comprises a longitudinal slide rail (601), a longitudinal screw rod (602), a second motor (603) and a movable base (604); the longitudinal slide rail (601) is arranged at the middle of the top of the base (1); one end of the longitudinal screw rod (602) is rotatably connected to the inner wall of the longitudinal slide rail (601), and the other end is plugged with the second motor (603); the movable base (604) is screwed to the outer wall of the longitudinal screw rod (602).

5. The adjustable semi-automatic nailing machine according to claim 2, characterized in that: A first sliding groove (201) is provided on one side of the protective cover (2) close to the indicator (303), and a scale (202) is provided on one side of the first sliding groove (201).

6. The adjustable semi-automatic nailing machine according to claim 4, characterized in that: A second sliding groove (203) is provided on a side of the protective cover (2) close to the second motor (603).

7. The adjustable semi-automatic nailing machine according to claim 4, characterized in that: The clamping mechanism (7) comprises an electric telescopic rod (701), a clamping plate (702) and an anti-skid pad (703); the tail end of the electric telescopic rod (701) is screwed to the inner wall of the opposite side of the movable base (604); the clamping plate (702) is arranged at the driving end of the electric telescopic rod (701); and the anti-skid pad (703) is arranged on the opposite side of the clamping plate (702).