Wire saw for flatly cutting concrete pipeline

By integrating the cooling box and telescopic water pipe on the rope saw, combining the screw rod and tensioning pressing wheel, the problem of inconvenience in cooling of traditional rope saws is solved, the flatness and operational convenience of concrete pipe cuts are achieved, and the cost of secondary processing is reduced.

CN223252044UActive Publication Date: 2025-08-22SHANXI JINDIYUAN GEOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202422119605.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-22
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When cutting concrete pipes, traditional rope saws need to use cooling pipes separately for cooling and cooling, which is inconvenient to operate, affecting the flatness of the cut and increasing the cost of secondary processing.

Method used

A rope saw with a cooling box and telescopic water pipe was designed to cool the cutting point in real time through the spray head, and combined with the structure of the spiral rod and tensioning wheel, the tensioning degree of the wire rope is adjusted and the operation process is simplified.

Benefits of technology

The flatness and convenience of concrete pipe cutouts are achieved, the secondary processing costs are reduced, and the operation convenience and cooling efficiency of rope saws are improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The rope saw for flatly cutting the concrete pipeline comprises a rack, a driving box is assembled at the end of the rack, a transmission shaft is assembled on the side wall of the driving box, and a driving wheel is assembled outside the transmission shaft; a cooling box is assembled at the front end of the driving box; a fixed seat is assembled on the side wall of the cooling box; a tensioning guide wheel is assembled at the lower end of the front side wall of the fixed seat, a driving groove is formed in the fixed seat, and a screw rod is assembled in the driving groove; an inner screw cylinder is screwed outside the screw rod, and a tensioning pressing wheel is assembled on the outer wall of the inner screw cylinder; the driving wheel is sleeved with a steel wire rope, the lower end of the steel wire rope is arranged at the lower end of the tensioning guide wheel, and the tensioning pressing wheel is arranged at the upper end of the steel wire rope. The rope saw for flatly cutting the concrete pipeline is simple in structure and convenient to operate, the concrete pipeline is machined through rapid operation, water spraying and cooling treatment is conducted on the rope saw in time in the process, the flatness of a notch of the concrete pipeline is guaranteed, and the cost of secondary machining is greatly reduced.
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Description

Technical Field

[0001] This patent relates to the technical field of aerial rope saws, specifically a rope saw for smooth cutting of concrete pipes. Background Art

[0002] Concrete drainage pipes are essential components of municipal drainage systems, primarily collecting and draining industrial water, rainwater, and sewage from factories and road surfaces. Improperly configured concrete drainage pipe connections can cause leakage, leading to sewage seepage through the pipe walls. In severe cases, this can cause the surrounding soil to collapse, compromising driving safety and potentially damaging the pavement structure. Therefore, proper drainage pipe connection placement is crucial to maintaining the stability of the roadbed, pavement, and surrounding soil, as well as ensuring driving safety.

[0003] During the use of existing concrete drainage pipes, a rope saw is required to excavate the concrete pipes. However, the traditional rope saw also needs to use a separate cooling pipe for cooling when working, which is less convenient. Therefore, the existing technology needs to be improved.

[0004] Patent content

[0005] The purpose of this patent is to provide a rope saw for smooth cutting of concrete pipes to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, this patent provides the following technical solution: a wire saw for smooth cutting of concrete pipes, comprising a frame, a drive box being mounted on the end of the frame, a transmission shaft being mounted on the side wall of the drive box, and a drive wheel being mounted on the outside of the transmission shaft;

[0007] The front end of the driving box is equipped with a cooling box, and the side wall of the cooling box is equipped with a fixing seat;

[0008] A tensioning guide wheel is mounted on the lower end of the front side wall of the fixing seat, a driving groove is opened inside the fixing seat, and a screw rod is mounted inside the driving groove;

[0009] The outer portion of the screw rod is threadedly connected to an inner screw barrel, and the outer wall of the inner screw barrel is equipped with a tensioning pressure wheel;

[0010] A steel wire rope is sheathed on the outside of the driving wheel, the lower end of the steel wire rope is placed on the lower end of the tensioning guide wheel, and the tensioning pressure wheel is placed on the upper end of the steel wire rope;

[0011] A telescopic water pipe is installed on one side of the upper end of the cooling box, a water spray pipe is installed on the top of the telescopic water pipe, and a water spray head is installed at the end of the water spray pipe;

[0012] A sealing cover is installed between the water spray pipe and the telescopic water pipe, and sealing openings are opened on both side walls of the sealing cover;

[0013] The water spray pipe is inserted into the sealing opening on one side, and the telescopic water pipe is inserted into the sealing opening on the other side.

[0014] Preferably, a turntable is installed after the top end of the spiral rod extends to the upper end of the fixing seat, and an auxiliary turning rod is installed at the top edge of the turntable.

[0015] Preferably, a screw groove is provided at the top end of the turntable, and the auxiliary rotating rod is screwed into the screw groove.

[0016] Preferably, the interior of the sealing cover is located outside the telescopic water pipe and is provided with a rubber pad a and a rubber pad b, a rubber block is assembled between the rubber pad a and the rubber pad b, the inner wall of the sealing cover is provided with an internal thread, and the outer wall of the telescopic water pipe is provided with an external thread.

[0017] Preferably, a water collecting cover is installed on the outside of the water spray pipe in a sealing cover, the end of the telescopic water pipe is placed in the water collecting cover, and a water injection pipe is installed on the top of the cooling box.

[0018] Preferably, the outer wall of the fixing seat is provided with scale lines.

[0019] Compared with the existing technology, the beneficial effects of this patent are: the rope saw for smoothly cutting concrete pipes has a simple structure and is easy to operate. It processes concrete pipes through rapid operation. During the process, the rope saw is promptly sprayed with water for cooling, ensuring the flatness of the concrete pipe cut, greatly reducing the cost of secondary processing, and a cooling box is provided. Through the setting of telescopic water pipes and drainage pipes, the water spray head can be moved to the cutting area for cooling, avoiding the setting of a separate cooling pipe and improving convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of this patent;

[0021] Figure 2 This is a schematic diagram of the fixing seat of this patent;

[0022] Figure 3 This is a schematic diagram of the turntable of this patent;

[0023] Figure 4 This is a cross-sectional view of the sealing cover of this patent.

[0024] In the figure: 1 drive box, 2 cooling box, 3 frame, 4 drive groove, 5 drive wheel, 6 transmission shaft, 7 fixed seat, 8 tensioning guide wheel, 9 tensioning pressure wheel, 10 filling pipe, 11 cooling pipe, 12 cooling nozzle, 13 screw rod, 14 inner screw barrel, 15 scale line, 16 turntable, 17 screw groove, 18 auxiliary turning rod, 19 telescopic water pipe, 20 sealing cover, 21 water collecting cover, 22 rubber pad b, 23 rubber block, 24 rubber pad a, 25 internal thread, 26 external thread, 27 sealing port. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of this patent to clearly and completely describe the technical solutions in the embodiments of this patent. Obviously, the embodiments described are only part of the embodiments of this patent, not all of them. Based on the embodiments of this patent, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this patent.

[0026] See also Figures 1 to 4 This patent provides a technical solution: a wire saw for smooth cutting of concrete pipes, comprising a frame 3, a drive box 1 being mounted on the end of the frame 3, a transmission shaft 6 being mounted on the side wall of the drive box 1, a drive wheel 5 being mounted on the outside of the transmission shaft 6, a motor being mounted inside the drive box 1, and the transmission shaft 6 being mounted on the driving end of the motor, thereby driving the drive wheel 5 to rotate at high speed;

[0027] The front end of the driving box 1 is equipped with a cooling box 2, and the side wall of the cooling box 2 is equipped with a fixing seat 7;

[0028] The lower end of the front side wall of the fixing seat 7 is equipped with a tensioning guide wheel 8, and a driving groove 4 is opened inside the fixing seat 7. The driving groove 4 is equipped with a screw rod 13, and the screw rod 13 can rotate in the driving groove 4;

[0029] The outer portion of the screw rod 13 is screwed with an inner screw barrel 14, and the outer wall of the inner screw barrel 14 is equipped with a tensioning pressure wheel 9. The inner screw barrel 14 is raised and lowered by the forward and reverse rotation of the screw rod 13, thereby driving the tensioning pressure wheel 9 to rise and fall.

[0030] The outside of the driving wheel 5 is sheathed with a steel wire rope, the lower end of the steel wire rope is placed on the lower end of the tensioning guide wheel 8, and the tensioning pressure wheel 9 is placed on the upper end of the steel wire rope. The outer walls of the driving wheel 5, the tensioning pressure wheel 9 and the tensioning guide wheel 8 are all provided with rope grooves. The steel wire rope is sleeved on the outside of the driving wheel 5 and placed in the rope groove, and the other end is sheathed on the outer wall of the concrete pipe, and the lower end of the steel wire rope is placed in the rope groove at the lower end of the tensioning guide wheel 8, and the tensioning pressure wheel 9 is placed in the rope groove at the upper end of the steel wire rope. By moving the tensioning pressure wheel 9 downward, the steel wire rope is pressed downward to adjust the tension;

[0031] The top end of the screw rod 13 extends to the upper end of the fixed seat 7 and a turntable 16 is installed. The top edge of the turntable 16 is equipped with an auxiliary turning rod 18. The screw rod 13 can be rotated by the turntable 16. The setting of the auxiliary turning rod 18 facilitates the rotation of the turntable 16.

[0032] A telescopic water pipe 19 is installed on one side of the upper end of the cooling box 2, and a water spray pipe 11 is installed on the top of the telescopic water pipe 19, and a water spray head 12 is installed at the end of the water spray pipe 11;

[0033] A sealing cover 20 is installed between the water spray pipe 11 and the telescopic water pipe 19, and sealing openings 27 are opened on both side walls of the sealing cover 20; both ends of the telescopic hose 19 are hard tubes, one end extends into the cooling box 2, and the other end is connected to the water spray pipe 11 through the sealing cover 20, so that the water spray pipe 11 and the water spray head 12 are moved to the wire saw and concrete pipe cutting place for cooling through the telescopic property of the telescopic hose 19.

[0034] The water spray pipe 11 is inserted into the sealing opening 27 on one side, and the telescopic water pipe 19 is inserted into the sealing opening 27 on the other side;

[0035] The outer wall of the fixing seat 7 is provided with scale lines 15 , and coolant can be added to the interior of the cooling box 2 through the filling pipe 10 . The setting of the scale lines 15 can clearly indicate the moving position of the tensioning wheel 9 .

[0036] The interior of the sealing cover 20 is located on the outside of the telescopic water pipe 19 and is covered with a rubber pad a24 and a rubber pad b22. A rubber block 23 is assembled between the rubber pad a24 and the rubber pad b22. The inner wall of the sealing cover 20 is provided with an internal thread 25, and the outer wall of the telescopic water pipe 19 is provided with an external thread 26. The sealing cover 20 connects the telescopic water pipe 19 and the water spray pipe 11 through a threaded connection, and the gap between the telescopic water pipe 19 and the sealing cover 20 is sealed by the rubber pad a24 and the rubber pad b22.

[0037] The outside of the water spray pipe 11 is located in the sealing cover 20 and is installed with a water collecting cover 21. The end of the telescopic water pipe 19 is placed in the water collecting cover 21. The top of the cooling box 2 is equipped with a water injection pipe 10. The water spray pipe 11 and the telescopic water pipe 19 can be connected in the sealing cover 20 through the setting of the water collecting cover 21. A water pump is provided in the cooling box 2, and the telescopic water pipe 19 is connected to the output end of the water pump.

[0038] Working process and principle: When in use, first, put the wire rope on the outside of the tensioning wheel 9, and put the other end on the outside of the concrete pipe, and place the bottom end of the wire rope on the bottom end of the tensioning guide wheel 8, and the top end of the wire rope on the lower end of the tensioning wheel 9. Then raise and fix the concrete pipe, put the wire rope on the outside of the concrete pipe, and then install the water pipe 11 to the end of the telescopic water tank 19 through the sealing cover 20, and then pull the telescopic water pipe 19 to move its water head 12 to the cutting position and fix it, and then start the motor in the drive box 1 and the water pump in the cooling box 2 to work, and adjust the tension of the wire rope by moving the tensioning wheel 9 downward to start working.

[0039] It will be apparent to those skilled in the art that this patent is not limited to the details of the exemplary embodiments described above, and that this patent can be implemented in other specific forms without departing from the spirit or essential characteristics of this patent. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of this patent is defined by the appended claims rather than the foregoing description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims be encompassed within this patent. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0040] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A wire saw for smooth cutting of concrete pipes, comprising a frame (3), characterized in that: The end of the frame (3) is equipped with a drive box (1), the side wall of the drive box (1) is equipped with a transmission shaft (6), and the outside of the transmission shaft (6) is equipped with a driving wheel (5); The front end of the driving box (1) is equipped with a cooling box (2), and the side wall of the cooling box (2) is equipped with a fixing seat (7); A tensioning guide wheel (8) is mounted on the lower end of the front side wall of the fixing seat (7), a driving groove (4) is provided inside the fixing seat (7), and a screw rod (13) is mounted inside the driving groove (4); The outer portion of the screw rod (13) is screwed with an inner screw barrel (14), and the outer wall of the inner screw barrel (14) is equipped with a tensioning wheel (9); The driving wheel (5) is sheathed with a steel wire rope, the lower end of the steel wire rope is placed on the lower end of the tensioning guide wheel (8), and the tensioning pressure wheel (9) is placed on the upper end of the steel wire rope; A telescopic water pipe (19) is mounted on one side of the upper end of the cooling box (2), a water spray pipe (11) is mounted on the top end of the telescopic water pipe (19), and a water spray head (12) is mounted on the end of the water spray pipe (11); A sealing cover (20) is installed between the water spray pipe (11) and the telescopic water pipe (19), and both side walls of the sealing cover (20) are provided with sealing openings (27); The water spray pipe (11) is inserted into the sealing opening (27) on one side, and the telescopic water pipe (19) is inserted into the sealing opening (27) on the other side.

2. The wire saw for smooth cutting of concrete pipes according to claim 1, characterized in that: A turntable (16) is installed after the top end of the spiral rod (13) extends to the upper end of the fixed seat (7), and an auxiliary turntable (18) is installed at the top edge of the turntable (16).

3. The wire saw for smooth cutting of concrete pipes according to claim 2, characterized in that: A screw groove (17) is provided at the top end of the rotating disk (16), and the auxiliary rotating rod (18) is screwed into the screw groove (17).

4. The wire saw for smooth cutting of concrete pipes according to claim 1, characterized in that: The interior of the sealing cover (20) is located outside the telescopic water pipe (19) and is provided with a rubber pad a (24) and a rubber pad b (22). A rubber block (23) is installed between the rubber pad a (24) and the rubber pad b (22). The inner wall of the sealing cover (20) is provided with an internal thread (25), and the outer wall of the telescopic water pipe (19) is provided with an external thread (26).

5. The wire saw for smooth cutting of concrete pipes according to claim 1, characterized in that: A water collecting cover (21) is installed outside the water spray pipe (11) and inside the sealing cover (20). The end of the telescopic water pipe (19) is placed inside the water collecting cover (21). A water injection pipe (10) is installed at the top of the cooling box (2).

6. The wire saw for smooth cutting of concrete pipes according to claim 1, characterized in that: The outer wall of the fixing seat (7) is provided with scale lines (15).