Plastic particle mixing machine for manufacturing sanitary ware

Through the design of internal and external cylinder structure and the bidirectional mixing method driven by servo motor, the existing mixer's slow mixing speed and insufficient uniformity are solved, and the efficient and uniform mixing of the mixer is achieved, reducing energy consumption.

CN223252065UActive Publication Date: 2025-08-22GUANGXI XUYAO SUPPLY CHAIN GROUP CO LTD
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Patent Information

Application Number
CN202422542462.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-22
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing mixers for sanitary ware manufacturing have a slow speed when mixing plastic particles, and their uniformity is not ideal, which affects the mixing efficiency.

Method used

Adopting an inner and outer cylinder structure design, the inner cylinder and the agitating rod are driven by a servo motor, and the inner cylinder and the first mixing blade rotate in opposite directions, combining the first and second transmission parts to drive the inner cylinder and the agitating rod to rotate simultaneously to achieve bidirectional mixing.

Benefits of technology

The mixing speed and uniformity are improved, the energy-saving effect is significant, and the mixing is more uniform and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plastic particle mixing machine for sanitary ware manufacturing, and belongs to the technical field of sanitary ware manufacturing equipment. The plastic particle mixing machine for manufacturing the sanitary ware comprises a mixing barrel structure and a mixing structure. The mixing cylinder structure comprises an outer cylinder and an inner cylinder, and first mixing blades are fixed in the inner cylinder at intervals; the mixing structure comprises a fixing frame, a transmission rod and a second transmission part, the fixing frame is fixed on the top surface of the outer cylinder, a stirring rod is mounted at the end part of an output shaft of the servo motor, the stirring rod is in transmission connection with the transmission rod through the first transmission part, and the second transmission part is connected between the transmission rod and the inner cylinder. According to the utility model, rotating mixing in two directions can be simultaneously carried out during mixing, so that more energy can be saved in the mixing process, the mixing speed and the mixing uniformity can be improved more favorably, and the mixer is more ideal and convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of sanitary ware manufacturing equipment, in particular to a plastic particle mixer for sanitary ware manufacturing. Background Art

[0002] Sanitary ware is a crucial component of a building's plumbing system, serving as a cleaning, collection, and disposal facility for domestic and industrial wastewater. The most commonly used materials for sanitary ware are ceramic, enameled cast iron, enameled steel, and terrazzo. With the advancement of building materials technology, new materials such as fiberglass, artificial marble, artificial agate, and stainless steel have been introduced both domestically and internationally.

[0003] At present, plastic particles refer to granular plastics, which are generally divided into more than 200 types and subdivided into thousands of types. Mixers are also used in sanitary ware. Existing mixers often mix the raw materials by rotating unidirectional blades when mixing plastic particles. The mixing speed is slow and the uniformity is not ideal, which affects the mixing efficiency to a certain extent. Therefore, it is necessary to propose a plastic particle mixer for sanitary ware manufacturing to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a plastic particle mixer for sanitary ware manufacturing, which aims to improve the problem that existing mixers often mix raw materials by rotating unidirectional blades when mixing plastic particles, which results in a slow mixing speed and less than ideal uniformity, affecting the mixing efficiency to a certain extent.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a plastic particle mixer for manufacturing sanitary ware, which comprises a mixing barrel structure and a mixing structure.

[0007] The mixing cylinder structure includes an outer cylinder and an inner cylinder, the inner cylinder rotates and passes through the interior of the outer cylinder, and the first mixing blades are fixed at intervals inside the inner cylinder; the mixing structure includes a fixing frame, a transmission rod and a second transmission part, the fixing frame is fixed to the top surface of the outer cylinder, a servo motor is installed on the fixing frame, a stirring rod is installed on the end of the servo motor output shaft, the stirring rod rotates and passes through the top surface of the inner cylinder, the stirring rod is fixed with a second mixing blade, the transmission rod is rotatably connected to the interior of the outer cylinder, one end of the transmission rod extends to the outside, the stirring rod and the transmission rod are connected by a first transmission part, and the second transmission part is connected between the transmission rod and the inner cylinder.

[0008] In one embodiment of the present invention, support columns are symmetrically fixed to the bottom of the outer cylinder, support pads are fixed to the bottom of the support columns, and annular grooves are formed on the inner top and bottom surfaces of the outer cylinder.

[0009] In one embodiment of the present invention, balls are circumferentially mounted on the top surface and the bottom of the inner cylinder, and the balls are rollingly connected inside the annular groove.

[0010] In one embodiment of the present invention, a discharge port is formed at the bottom of the inner cylinder, a sealing cover is installed on the discharge port by a buckle, and a feed port is formed on one side of the top surface of the inner cylinder, and a feed cover is installed on the feed port.

[0011] In one embodiment of the present invention, the first mixing blades are equidistantly distributed on both sides of the inner cylinder, the second mixing blades are equidistantly distributed on both sides of the stirring rod, and the first mixing blades and the second mixing blades are staggered.

[0012] In one embodiment of the present invention, the first transmission part includes a first transmission wheel and a second transmission wheel, the first transmission wheel key is connected to the upper end of the stirring rod, the second transmission wheel key is connected to one end of the transmission rod, and the first transmission wheel and the second transmission wheel are connected by a transmission chain.

[0013] In one embodiment of the present invention, the second transmission part includes a third transmission wheel and a ring gear, the third transmission wheel is keyed to the lower end of the transmission rod, the ring gear is keyed to the inner cylinder, and the third transmission wheel is meshed with the ring gear.

[0014] The beneficial effects of the present invention are as follows: the present invention is a plastic particle mixer for manufacturing sanitary ware obtained by the above design. When in use, the plastic particle raw material enters the inner cylinder through the feed port. At this time, the servo motor is used to drive the stirring rod to rotate. During the rotation of the stirring rod, the second mixing blade will follow and rotate. At the same time, under the action of the first transmission part and the second transmission part, the inner cylinder and the first mixing blade are driven to rotate in opposite directions. In this way, rotation and mixing in two directions can be carried out simultaneously during mixing, which can save more energy in the mixing process, and is more conducive to improving the mixing speed and mixing uniformity, which can be more ideal and convenient when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 This is a schematic structural diagram of a plastic particle mixer for manufacturing sanitary ware provided by an embodiment of the present utility model;

[0017] Figure 2 A schematic cross-sectional view of a plastic particle mixer for manufacturing sanitary ware provided in an embodiment of the present invention;

[0018] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 This is a partial structural schematic diagram of a plastic particle mixer for sanitary ware manufacturing provided by an embodiment of the present utility model.

[0020] In the figure: 100-mixing cylinder structure; 110-outer cylinder; 111-support column; 112-support pad; 113-annular groove; 120-inner cylinder; 121-ball; 122-discharge port; 123-sealing cover; 124-feed port; 125-feed cover; 130-first mixing blade; 200-mixing structure; 210-fixed frame; 220-transmission rod; 230-servo motor; 231-stirring rod; 232-second mixing blade; 240-first transmission part; 241-first transmission wheel; 242-second transmission wheel; 243-transmission chain; 250-second transmission part; 251-third transmission wheel; 252-gear ring. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example

[0023] See also Figure 1-Figure 4The utility model provides a technical solution: a plastic particle mixer for manufacturing sanitary ware, including a mixing barrel structure 100 and a mixing structure 200.

[0024] See also Figure 1-Figure 3 The mixing cylinder structure 100 includes an outer cylinder 110 and an inner cylinder 120 . The inner cylinder 120 rotates and passes through the interior of the outer cylinder 110 . First mixing blades 130 are fixed at intervals inside the inner cylinder 120 .

[0025] The bottom of the outer cylinder 110 is symmetrically fixed with support columns 111, and the bottom of the support columns 111 is fixed with support pads 112. The inner top and bottom surfaces of the outer cylinder 110 are formed with annular grooves 113; the top and bottom surfaces of the inner cylinder 120 are circumferentially installed with balls 121, and the balls 121 are rollingly connected to the inside of the annular groove 113. Here, the balls 121 are used to roll inside the annular groove 113, so that it can save effort when the inner cylinder 120 rotates. At the same time, the support columns 111 and the support pads 112 are conducive to supporting the cylinder body, making its placement more stable. A discharge port 122 is formed at the bottom of the inner cylinder 120, and a sealing cover 123 is installed on the discharge port 122 by a buckle. A feed port 124 is formed on one side of the top surface of the inner cylinder 120, and a feed cover 125 is installed on the feed port 124. Here, the discharge port 122 and the sealing cover 123 can facilitate the output of raw materials, and the feed port 124 and the feed cover 125 can facilitate the input of raw materials.

[0026] See also Figure 1 、 Figure 2 and Figure 4 The mixing structure 200 includes a fixed frame 210, a transmission rod 220 and a second transmission part 250. The fixed frame 210 is fixed to the top surface of the outer cylinder 110. A servo motor 230 is installed on the fixed frame 210. A stirring rod 231 is installed at the end of the output shaft of the servo motor 230. The stirring rod 231 rotates and passes through the top surface of the inner cylinder 120. A second mixing blade 232 is fixed on the stirring rod 231. The transmission rod 220 is rotatably connected to the inside of the outer cylinder 110. One end of the transmission rod 220 extends to the outside. The stirring rod 231 and the transmission rod 220 are connected to each other through the first transmission part 240. The second transmission part 250 is connected between the transmission rod 220 and the inner cylinder 120.

[0027] The first mixing blades 130 are evenly spaced on both sides of the inner cylinder 120, and the second mixing blades 232 are evenly spaced on both sides of the stirring rod 231. The first mixing blades 130 and the second mixing blades 232 are staggered. The staggered distribution of the first mixing blades 130 and the second mixing blades 232 can make the mixing more sufficient and uniform, which is beneficial to improve the uniformity of the mixing and shorten the mixing time.

[0028] The first transmission part 240 includes a first transmission wheel 241 and a second transmission wheel 242. The first transmission wheel 241 is keyed to the upper end of the stirring rod 231, and the second transmission wheel 242 is keyed to one end of the transmission rod 220. The first transmission wheel 241 and the second transmission wheel 242 are connected to each other through a transmission chain 243; the second transmission part 250 includes a third transmission wheel 251 and a ring gear 252. The third transmission wheel 251 is keyed to the lower end of the transmission rod 220, and the ring gear 252 is keyed to the inner cylinder 120. The third transmission wheel 251 is meshed with the ring gear 252. Here, by setting the first transmission part 240 and the second transmission part 250, a servo motor 230 can be used to simultaneously drive the stirring rod 231 and the inner cylinder 120 to rotate. In this way, the driving effect of the servo motor 230 can be more reasonably utilized to a certain extent, which is conducive to reducing energy consumption.

[0029] Specifically, the working principle of the plastic particle mixer for manufacturing sanitary ware is as follows: when in use, the plastic particle raw material enters the inner cylinder 120 through the feed port 124, and the servo motor 230 is used to drive the stirring rod 231 to rotate. During the rotation of the stirring rod 231, the second mixing blade 232 will follow and rotate. At the same time, under the action of the first transmission part 240 and the second transmission part 250, the inner cylinder 120 and the first mixing blade 130 are driven to rotate in opposite directions. In this way, rotation and mixing in two directions can be carried out simultaneously during mixing, which can be more energy-saving during the mixing process, and is more conducive to improving the mixing speed and mixing uniformity, which can be more ideal and convenient when used.

[0030] It should be noted that the specific model and specifications of the servo motor 230 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0031] The power supply and principle of the servo motor 230 are clear to those skilled in the art and will not be described in detail here.

[0032] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A plastic particle mixer for manufacturing sanitary ware, comprising a mixing drum structure (100) and a mixing structure (200) mounted on the mixing drum structure (100), characterized in that: The mixing cylinder structure (100) comprises an outer cylinder (110) and an inner cylinder (120), wherein the inner cylinder (120) rotates and penetrates the interior of the outer cylinder (110), and first mixing blades (130) are fixed at intervals inside the inner cylinder (120); The mixing structure (200) comprises a fixing frame (210), a transmission rod (220) and a second transmission part (250). The fixing frame (210) is fixed to the top surface of the outer cylinder (110). A servo motor (230) is mounted on the fixing frame (210). A stirring rod (231) is mounted on the end of the output shaft of the servo motor (230). The stirring rod (231) rotates and passes through the top surface of the inner cylinder (120). A second mixing blade (232) is fixed on the stirring rod (231). The transmission rod (220) is rotatably connected to the inside of the outer cylinder (110). One end of the transmission rod (220) extends to the outside. The stirring rod (231) and the transmission rod (220) are transmission-connected via the first transmission part (240). The second transmission part (250) is connected between the transmission rod (220) and the inner cylinder (120).

2. A plastic particle mixer for manufacturing sanitary ware according to claim 1, characterized in that: A support column (111) is symmetrically fixed to the bottom of the outer cylinder (110), a support pad (112) is fixed to the bottom of the support column (111), and an annular groove (113) is formed on the inner top and bottom surfaces of the outer cylinder (110).

3. A plastic particle mixer for manufacturing sanitary ware according to claim 2, characterized in that: Balls (121) are circumferentially mounted on the top and bottom of the inner cylinder (120), and the balls (121) are rollingly connected inside the annular groove (113).

4. A plastic particle mixer for manufacturing sanitary ware according to claim 1, characterized in that: A discharge port (122) is formed at the bottom of the inner cylinder (120), and a sealing cover (123) is mounted on the discharge port (122) via a buckle. A feed port (124) is formed on one side of the top surface of the inner cylinder (120), and a feed cover (125) is mounted on the feed port (124).

5. A plastic particle mixer for manufacturing sanitary ware according to claim 1, characterized in that: The first mixing blades (130) are distributed at equal intervals on both sides of the inner cylinder (120), and the second mixing blades (232) are distributed at equal intervals on both sides of the stirring rod (231). The first mixing blades (130) and the second mixing blades (232) are distributed in an alternating manner.

6. A plastic particle mixer for manufacturing sanitary ware according to claim 1, characterized in that: The first transmission part (240) includes a first transmission wheel (241) and a second transmission wheel (242), wherein the first transmission wheel (241) is key-connected to the upper end of the stirring rod (231), and the second transmission wheel (242) is key-connected to one end of the transmission rod (220), and the first transmission wheel (241) and the second transmission wheel (242) are connected to each other through a transmission chain (243).

7. A plastic particle mixer for manufacturing sanitary ware according to claim 1, characterized in that: The second transmission part (250) includes a third transmission wheel (251) and a ring gear (252), wherein the third transmission wheel (251) is key-connected to the lower end of the transmission rod (220), and the ring gear (252) is key-connected to the inner cylinder (120), and the third transmission wheel (251) is meshed with the ring gear (252).