Foaming material mixing device for crosslinking foaming

Through the combined design of rotating shaft, twisting dragon, scraper, filter plate and motor drive, the problems of uneven mixing of foamed materials and low screening efficiency are solved, efficient mixing and environmentally friendly filtration are achieved, and the uniformity of materials and product quality are improved.

CN223252068UActive Publication Date: 2025-08-22QI DONG NEWCEAN SUJIAO CO LTD
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Patent Information

Application Number
CN202422417810.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing foaming material mixing equipment has uneven mixing and low screening efficiency, resulting in uneven material density, degraded mechanical properties and unstable product quality.

Method used

The combined design of rotating shaft, twisting dragon, scraper, filter plate and motor drive is adopted, and the screening plate and reciprocating screw is combined to achieve efficient mixing and screening. It is equipped with activated carbon plate and storage box for gas filtration to ensure mixing uniformity and environmental protection.

Benefits of technology

It improves the mixing uniformity and purity of foamed materials, reduces impurities, enhances the stability and environmental protection of the equipment, and improves production efficiency and product quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a foaming material mixing device for cross-linking foaming, which relates to the technical field of foaming material mixing devices and comprises a shell, a top cover is fixedly mounted on the upper surface of the shell, a feed port is fixedly mounted on the surface of the top cover, an air outlet is fixedly mounted on the surface of the top cover, a rotating shaft is rotatably connected to the inside of the shell, and the rotating shaft is rotatably connected to the inside of the shell. The surface of the rotating shaft is fixedly provided with an auger, the inner part of the shell is fixedly provided with a filter plate, and the surface of the rotating shaft is fixedly provided with a scraper A. According to the utility model, the rotating shaft, the auger, the scraper A, the filter plate and other components are arranged in the shell, and in combination with the driving of the motor, the efficient material mixing and screening are realized. And through a screening plate A, a screening plate B, a reciprocating lead screw and a scraping plate B which are arranged in the collecting box, the screening uniformity and precision are further improved, it is ensured that no caked materials are stored in the mixed materials, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of foaming material mixing devices, in particular to a foaming material mixing device for cross-linking foaming. Background Art

[0002] Cross-linked foaming materials are widely used in industrial production, primarily in the manufacture of foamed plastics, rubber, and other products. These materials play an important role in construction, packaging, automobiles, and home appliances. Cross-linking foaming involves chemically or physically cross-linking the molecular structure of the material, forming a large number of bubbles in this process, thereby producing a foam material with elasticity and durability. However, in actual production, the mixing quality of the foaming material directly affects the performance of the final product. Uneven mixing can lead to uneven material density, decreased mechanical properties, and unstable product quality. Traditional foaming material mixing equipment often suffers from uneven mixing and low screening efficiency in actual operation. This is mainly due to its relatively simple internal structure design, lack of sufficient power transmission and precise screening mechanism, resulting in insufficient material mixing, inconsistent screening particle size, and poor practicality, which requires improvement. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical solutions: a foaming material mixing device for cross-linking foaming,

[0005] It includes an outer shell, a top cover is fixedly installed on the upper surface of the outer shell, a feed port is fixedly installed on the surface of the top cover, an air outlet is fixedly installed on the surface of the top cover, the inner part of the outer shell is rotatably connected to a rotating shaft, a dragon is fixedly installed on the surface of the rotating shaft, a filter plate is fixedly installed on the inner part of the outer shell, a scraper A is fixedly installed on the surface of the rotating shaft, a motor is fixedly installed on the upper surface of the top cover, a baffle cover is rotatably connected on the surface of the feed port, a collecting box is slidably connected to the inner part of the feed port, a screening plate A and a screening plate B are fixedly installed on the inner part of the collecting box respectively, a reciprocating screw is rotatably connected to the inner part of the collecting box, a scraper B is threadedly connected to the surface of the reciprocating screw, a motor is fixedly installed on one end of the reciprocating screw, a card block is slidably connected to the inner part of the feed port, and a pull block is fixedly installed on the side of the card block.

[0006] Preferably, the rotating shaft, scraper A, and filter plate are rotatably connected, and the output end of the motor is fixedly connected to the rotating shaft. Here, the rotating shaft and scraper A are combined, and the motor drives the rotating shaft to rotate, effectively stirring the foaming material and ensuring uniform mixing. In conjunction with the filter plate, the material can be initially filtered while mixing to remove any impurities, further improving the purity and quality of the foaming material. The entire process is highly automated, reducing the complexity of manual operations and improving production efficiency.

[0007] Preferably, the scraper B is slidably connected to the screening plates A and B, and the output end of the motor is fixedly connected to the reciprocating screw. Here, the sliding connection between scraper B and the screening plates A and B ensures that the foaming material is fully agitated during screening, ensuring the uniformity of the material particles. The reciprocating screw design, driven by the motor to achieve automatic reciprocating motion, further enhances the uniformity of material mixing and makes the screening process more efficient, avoiding material accumulation or adhesion on the screening plates and ensuring the smoothness of the entire mixing process.

[0008] Preferably, the clamping block and the collection box are connected in a sliding manner, and the pulling block and the feed inlet are connected in a sliding manner. The sliding connection design between the clamping block and the collection box, and between the pulling block and the feed inlet, facilitates disassembly, cleaning, and maintenance of the device. Operators can easily remove and install the collection box, reducing the difficulty and time required for device maintenance and improving operational convenience and user experience. This structural design also enhances device stability, preventing malfunctions caused by loose components during use.

[0009] Preferably, a connection block is fixedly mounted on the surface of the air outlet, an activated carbon plate is slidably connected to the interior of the connection block, a storage box is slidably connected to the interior of the connection block, a positioning block is fixedly mounted on the surface of the connection block, a fixed block is slidably connected to the interior of the positioning block, a fixing rod is fixedly mounted on the lower surface of the fixing block, and a fixing plate is fixedly mounted on the surface of the fixing rod. Here, the air outlet

[0010] The inlet connection block is equipped with an activated carbon plate and storage box, which effectively filters exhaust gases, reducing harmful gas emissions and meeting environmental protection requirements. The use of activated carbon plates makes the equipment more environmentally friendly during operation, especially suitable for industrial environments where gas emissions must be controlled, ensuring the equipment's environmental friendliness and compliance with modern environmental protection standards.

[0011] Preferably, the fixing rod is positioned inside the positioning block, and the fixing plate is positioned on one side of the activated carbon plate and storage box. The design of the fixing rod and fixing plate ensures the stability of the activated carbon plate and storage box, preventing them from falling or shifting due to vibration or other external forces during operation. This not only enhances the stability of the equipment but also facilitates the operator's regular replacement and maintenance of the activated carbon plate and storage box, ensuring long-term, efficient, and stable operation of the equipment. This design significantly reduces maintenance difficulties and extends the service life of the equipment.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. This utility model incorporates a rotating shaft, auger, scraper A, and filter plates within the housing. Driven by a motor, this achieves efficient material mixing and screening. Screening plates A and B, along with the reciprocating screw and scraper B within the collection box, further enhance screening uniformity and accuracy, ensuring that the mixed material is free of accumulated agglomerates, resulting in high practicality.

[0014] 2. In the utility model, the activated carbon plate and the storage box are introduced into the air outlet part, which effectively filters and treats the gas in the mixing process, reducing environmental pollution. Different filter materials can be placed and stored through the storage box, so that different harmful gases can be filtered and purified, which has high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] FIG1 is a schematic diagram of the overall structure of a foaming material mixing device for cross-linking foaming proposed in the present invention;

[0016] FIG2 is a cross-sectional structural diagram of a cross-linking foaming material mixing device proposed in the present invention;

[0017] FIG3 is a schematic diagram of the explosion structure at the feed inlet of a foaming material mixing device for cross-linking foaming proposed by the present invention;

[0018] FIG4 is a schematic diagram of the explosion structure of the connecting block of a foaming material mixing device for cross-linking foaming proposed by the present invention;

[0019] FIG5 is an enlarged structural diagram of point A in FIG3 of a foaming material mixing device for cross-linking foaming proposed by the present invention;

[0020] Figure 6 shows a cross-linked foaming material mixing device proposed by the present invention. Figure 4 Enlarged structural diagram at point B in the middle.

[0021] Legend:

[0022] 1. Outer casing; 2. Feed inlet; 3. Air outlet; 4. Rotating shaft; 5. Dragon; 6. Filter plate; 7. Scraper A; 8. Motor; 9. Top cover; 10. Baffle cover; 11. Collecting box; 12. Screening plate A; 13. Screening plate B; 14. Reciprocating screw; 15. Scraper B; 16. Motor; 17. Block; 18. Pull block; 19. Connecting block; 20. Activated carbon plate; 21. Storage box; 22. Positioning block; 23. Fixing block; 24. Fixing rod; 25. Fixing plate. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] Example 1

[0026] Please refer to Figures 1-6. The utility model provides a technical solution: a foaming material mixing device for cross-linking foaming, comprising a shell 1, a top cover 9 is fixedly installed on the upper surface of the shell 1, a feed port 2 is fixedly installed on the surface of the top cover 9, an air outlet 3 is fixedly installed on the surface of the top cover 9, a rotating shaft 4 is rotatably connected to the inside of the shell 1, a dragon 5 is fixedly installed on the surface of the rotating shaft 4, a filter plate 6 is fixedly installed to the inside of the shell 1, a scraper A7 is fixedly installed on the surface of the rotating shaft 4, a motor 8 is fixedly installed on the upper surface of the top cover 9, a stop cover 10 is rotatably connected to the surface of the feed port 2, a collecting box 11 is slidably connected to the inside of the feed port 2, a screening plate A12 and a screening plate B13 are fixedly installed on the inside of the collecting box 11 respectively, a reciprocating screw 14 is rotatably connected to the inside of the collecting box 11, a scraper B15 is threadedly connected to the surface of the reciprocating screw 14, a motor 16 is fixedly installed on one end of the reciprocating screw 14, a clamping block 17 is slidably connected to the inside of the feed port 2, and the clamping block 17 A pull block 18 is fixedly mounted on the side of the device. Through the ingenious design of the housing 1, top cover 9, feed port 2, and air outlet 3, the device ensures excellent sealing during the mixing process, effectively preventing the ingress of outside air or impurities and maintaining a pure environment during the foaming material mixing process. Furthermore, the various components within the housing 1 work together to achieve uniform mixing of the foaming material, significantly improving the efficiency and effectiveness of mixing and ensuring the quality stability of the final product. The rotating shaft 4, scraper A7, and filter plate 6 are rotationally connected. The output end of the motor 8 is fixedly connected to the rotating shaft 4. The rotating shaft 4 is coupled to the scraper A7. The motor 8 drives the rotating shaft 4 to rotate, effectively stirring the foaming material and ensuring uniform mixing. In combination with the filter plate 6, the material can be initially filtered during mixing to remove any impurities, further improving the purity and quality of the foaming material. The whole process is highly automated, reducing the complexity of manual operation and improving production efficiency. The scraper B15 is connected to the screen plates A12 and B13 in a sliding manner. The output end of the motor 16 is fixedly connected to the reciprocating screw 14. The sliding connection between the scraper B15 and the screen plates A12 and B13 allows the foaming material to be fully stirred during screening, ensuring the uniformity of the material particles.

[0027] The 16-axis drive achieves automatic reciprocating motion, further enhancing the uniformity of material mixing and making the screening process more efficient. It prevents material accumulation or adhesion on the screening plate, ensuring a smooth mixing process. The sliding connection between the clamping block 17 and the collection box 11, and the sliding connection between the pull block 18 and the feed port 2, facilitates disassembly, cleaning, and maintenance of the device. Operators can easily remove and install the collection box 11, reducing the difficulty and time required for equipment maintenance and improving operational convenience and user experience. This structural design also enhances the stability of the device, preventing malfunctions caused by loose components during use.

[0028] Example 2

[0029] Please refer to Figure 1-6. A connecting block 19 is fixedly installed on the surface of the air outlet 3. An activated carbon plate 20 is slidably connected to the inside of the connecting block 19. A storage box 21 is slidably connected to the inside of the connecting block 19. A positioning block 22 is fixedly installed on the surface of the connecting block 19. A fixed block 23 is slidably connected to the inside of the positioning block 22. A fixing rod 24 is fixedly installed on the lower surface of the fixing block 23. A fixing plate 25 is fixedly installed on the surface of the fixing rod 24. The design of the connecting block 19 of the air outlet 3 is equipped with an activated carbon plate 20 and a storage box 21, which can effectively filter the exhausted gas, reduce the emission of harmful gases, and meet the requirements of environmental protection. The use of activated carbon panels 20 makes the equipment more environmentally friendly during operation. It is particularly suitable for industrial environments requiring controlled gas emissions, ensuring the equipment's environmental friendliness and compliance with modern environmental standards. The fixing rods 24 are located within the positioning blocks 22, and the fixing plates 25 are positioned to one side of the activated carbon panels 20 and storage box 21. The design of the fixing rods 24 and plates 25 ensures the stability of the activated carbon panels 20 and storage box 21, preventing them from falling or shifting due to vibration or other external forces during operation. This not only enhances the stability of the equipment but also facilitates the operator's regular replacement and maintenance of the activated carbon panels 20 and storage box 21, ensuring long-term, efficient, and stable operation. This design significantly reduces maintenance and extends the equipment's service life.

[0030] Working principle: First, grab the stop cover 10 to open it, and pour different raw materials into the collection boxes 11 at different positions, so that the materials are screened out through the positions of the screening plates A12 and B13, so that the materials enter the interior of the collection box 11, and then the reciprocating screw 14 is driven by the motor 16 to rotate, so that the reciprocating screw 14 drives the scraper B15 to move, so that the scraper B15 scrapes the materials and crushes the materials, so that the materials enter the interior of the shell 1, and then grab the pulling block 18 to pull, so that the pulling block 18 drives the card block 17 to move, so that the card block 17 slides out from the side of the collection box 11, and then grab the collection box 11 and pull it, so that the collection box 11 slides out from the inside of the feed port 2, so that the waste material is taken out and cleaned. When the material enters, the motor 8 can drive the rotating shaft 4 to rotate, so that the rotating shaft 4 drives the scraper A7 to rotate on the surface of the filter plate 6, so that the material can smoothly pass through the filter plate 6. The gas is filtered out at the position of the filter element 1, and then the dragon 5 is driven to rotate by the rotating shaft 4 to mix the material evenly inside the shell 1. The mixed gas can then be discharged through the position of the gas outlet 3. When the gas enters the position of the connecting block 19, it can be filtered by the material inside the storage box 21, and then the gas is filtered through the position of the activated carbon plate 20 and discharged. When it is necessary to replace the material inside the activated carbon plate 20 and the storage box 21, the fixed block 23 can be grabbed and pulled to slide the fixed block 23 out from the inside of the positioning block 22, and then rotated to make the fixed rod 24 drive the fixed plate 25 to rotate open, and then the activated carbon plate 20 and the storage box 21 are grabbed and pulled to smoothly replace the material.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A foaming material mixing device for cross-linking foaming, comprising a housing (1), characterized in that: A top cover (9) is fixedly mounted on the upper surface of the housing (1), a feed port (2) is fixedly mounted on the surface of the top cover (9), an air outlet (3) is fixedly mounted on the surface of the top cover (9), a rotating shaft (4) is rotatably connected to the interior of the housing (1), a dragon (5) is fixedly mounted on the surface of the rotating shaft (4), a filter plate (6) is fixedly mounted on the interior of the housing (1), a scraper A (7) is fixedly mounted on the surface of the rotating shaft (4), a motor (8) is fixedly mounted on the upper surface of the top cover (9), and a gear (1) is rotatably connected to the surface of the feed port (2). The cover (10) is provided, the interior of the feed port (2) is slidably connected to a collecting box (11), the interior of the collecting box (11) is fixedly installed with a screening plate A (12) and a screening plate B (13), the interior of the collecting box (11) is rotatably connected to a reciprocating screw (14), the surface of the reciprocating screw (14) is threadedly connected to a scraper B (15), one end of the reciprocating screw (14) is fixedly installed with a motor (16), the interior of the feed port (2) is slidably connected to a card block (17), and the side of the card block (17) is fixedly installed with a pull block (18).

2. The cross-linking foaming material mixing device according to claim 1, characterized in that: The rotating shaft (4) and the scraper A (7) are rotatably connected to the filter plate (6), and the output end of the motor (8) is fixedly connected to the rotating shaft (4).

3. The cross-linking foaming material mixing device according to claim 1, characterized in that: The scraper B (15) is slidably connected to the screening plate A (12) and the screening plate B (13), and the output end of the motor (16) is fixedly connected to the reciprocating screw (14).

4. The cross-linking foaming material mixing device according to claim 1, characterized in that: The clamping block (17) is slidably connected to the collecting box (11), and the pulling block (18) is slidably connected to the feed port (2).

5. The cross-linking foaming material mixing device according to claim 1, characterized in that: A connecting block (19) is fixedly mounted on the surface of the air outlet (3), an activated carbon plate (20) is slidably connected to the interior of the connecting block (19), a storage box (21) is slidably connected to the interior of the connecting block (19), a positioning block (22) is fixedly mounted on the surface of the connecting block (19), a fixing block (23) is slidably connected to the interior of the positioning block (22), a fixing rod (24) is fixedly mounted on the lower surface of the fixing block (23), and a fixing plate (25) is fixedly mounted on the surface of the fixing rod (24).

6. The cross-linking foaming material mixing device according to claim 5, characterized in that: The fixing rod (24) is arranged inside the positioning block (22), and the fixing plate (25) is arranged on one side of the activated carbon plate (20) and the storage box (21).