Plastic agricultural film cooling and shaping device
By designing a combined structure of cooling tank, guide roller, conveying roller, leveling roller and drying box, the all-round cooling and leveling of plastic agricultural film is achieved, and the problem of uneven cooling in the existing technology is solved, and the processing quality of plastic agricultural film is improved.
Patent Information
- Application Number
- CN202422602899.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing plastic agricultural film cooling and setting device cannot achieve all-round cooling, resulting in poor cooling and setting effect and affecting processing quality.
The structural design includes cooling grooves, guide rollers, conveying rollers, leveling rollers and drying chambers is adopted. Through guide roller guidance, conveying rollers, leveling rollers, and blow-drying of the drying chamber, all-round cooling and shaping and leveling treatment are achieved.
It improves the cooling and shaping effect of plastic agricultural film, reduces wrinkles and water stains residues, and improves processing quality.
Smart Images

Figure CN223252309U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural film production, in particular to a plastic agricultural film cooling and shaping device. Background Art
[0002] Agricultural film is a common plastic product used to cover farmland. It helps to increase ground temperature, maintain soil moisture, and promote seed germination and rapid growth of seedlings. After being extruded through a melt extruder, agricultural film is prone to deformation due to its high temperature. Therefore, the extruded film needs to be cooled and shaped.
[0003] The existing Chinese patent with announcement number CN206217149U discloses a device for rapid cooling and shaping of plastic products. The above-mentioned existing technical solution has the following defects. Although the above-mentioned technical solution can remove the cooling water remaining on the surface of the plastic agricultural film while cooling and shaping the plastic agricultural film, thereby preventing the cooling water remaining on the surface of the plastic agricultural film from affecting the next plastic agricultural film packaging process and speeding up the production speed of the plastic agricultural film, in the above-mentioned technical solution, the cooling water is sprayed out by a spray head to spray and cool the plastic agricultural film, which can only spray and cool one side of the plastic agricultural film and cannot cool the plastic agricultural film in all directions. Therefore, it is easy to reduce the cooling and shaping effect of the plastic agricultural film, thereby easily reducing its processing quality. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the shortcomings of the existing technology, the utility model provides a plastic agricultural film cooling and shaping device, which has the advantages of being able to cool and shape the plastic agricultural film in all directions, with good cooling and shaping effect and high processing quality, thereby solving the problems in the above-mentioned background technology.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a plastic agricultural film cooling and shaping device, comprising a cooling trough, a lower leveling roller is provided at the middle position of the upper surface of the bottom end of the cooling trough, and conveying rollers are provided on both sides of the lower leveling roller, guide rollers are provided on both sides of the top surface of the cooling trough, side plates are provided on both sides of the top surface of the cooling trough, and a cross plate is provided between the side plates, a rack is provided through the middle position of the top surface of the cross plate, and an upper leveling roller is provided at one end of the rack below the cross plate, a second motor is installed on one side of the top surface of the cross plate, and the output end of the second motor is fixed A gear is connected, and the gear is meshed with a rack. A support plate is provided on one side surface of the cooling trough, and a drying box is provided on the top surface of the support plate. Through holes are penetrated on both side surfaces of the drying box, and connecting plates are provided on both sides of the interior of the drying box, and air outlets are provided on the connecting plates. Fans are installed on the top surface of the drying box and the bottom surface of the support plate, and the fan is connected to the air outlet through a connecting pipe. A fixed frame is provided on the top surface of the support plate located on one side of the drying box, and a first motor is installed on the front end surface of the fixed frame, and the output end of the first motor passes through the fixed frame and is fixedly connected to a winding roller.
[0008] Preferably, a connecting block is provided on one side surface of the rack, and one end of the connecting block extends to the inside of a connecting groove provided on one side surface of the side plate.
[0009] Preferably, an observation window is provided on the front end surface of the cooling trough, a drain pipe is provided on one side surface of the cooling trough, and a valve is installed on the drain pipe.
[0010] Preferably, supporting legs are provided on both sides of the bottom surface of the cooling trough, and a plurality of supporting legs are provided, and the plurality of supporting legs are evenly distributed in pairs on both sides of the bottom surface of the cooling trough.
[0011] Preferably, the upper leveling roller matches the lower leveling roller.
[0012] Preferably, the connecting block is slidably connected to the connecting groove.
[0013] Preferably, there are two guide rollers, and the two guide rollers are evenly distributed on both sides of the top surface of the cooling trough; there are two conveying rollers, and the two conveying rollers are evenly distributed on both sides of the bottom upper surface of the cooling trough.
[0014] (3) Beneficial effects
[0015] Compared with the prior art, the present invention provides a plastic agricultural film cooling and shaping device, which has the following beneficial effects:
[0016] (1) In the present invention, the extruded plastic agricultural film is guided by a guide roller so that the plastic agricultural film enters the conveying roller in the cooling trough, and then the plastic agricultural film is conveyed to the lower leveling roller by the conveying roller so that the plastic agricultural film can be completely immersed in the cooling water in the cooling trough, thereby cooling and shaping the extruded plastic agricultural film, which is beneficial to improving its shaping effect. The second motor drives the gear to rotate, and the gear drives the rack to move while rotating, so that the upper leveling roller at the bottom end of the rack moves. When the upper leveling roller abuts against the lower leveling roller in the cooling trough, the plastic agricultural film can be leveled by using the upper and lower leveling rollers, thereby reducing wrinkles on the plastic agricultural film and facilitating the leveling of the plastic agricultural film.
[0017] (2) In the present invention, the plastic agricultural film after cooling and shaping enters the drying box through the guide roller, and the fan is turned on, and the fan conveys air to the air outlet on the connecting plate. The water stains on the plastic agricultural film can be blown dry by blowing air through the air outlet, thereby reducing the residual water stains on the plastic agricultural film. The first motor on the front end surface of the fixed frame is turned on, and the first motor drives the winding roller to rotate, so that the dried plastic agricultural film can be wound up, thereby facilitating the subsequent processing of the plastic agricultural film after cooling and shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a structural diagram of a plastic agricultural film cooling and shaping device proposed by the utility model;
[0020] Figure 2 This is an enlarged view of A of a plastic agricultural film cooling and shaping device proposed by the utility model;
[0021] Figure 3 This is a front view of a plastic agricultural film cooling and shaping device proposed by the utility model;
[0022] Figure 4 The utility model discloses a schematic diagram of the structure of an upper leveling roller of a plastic agricultural film cooling and shaping device.
[0023] Legend:
[0024] 1. Cooling trough; 2. Guide roller; 3. Conveyor roller; 4. Support leg; 5. Lower leveling roller; 6. Side plate; 7. Connecting trough; 8. Connecting block; 9. Upper leveling roller; 10. Through port; 11. Drying box; 12. Fan; 13. Connecting plate; 14. Air outlet; 15. Winding roller; 16. First motor; 17. Fixed frame; 18. Support plate; 19. Rack; 20. Cross plate; 21. Second motor; 22. Gear; 23. Observation window; 24. Valve; 25. Drain pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and should not be understood as indicating or implying relative importance; in addition, unless otherwise expressly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Please refer to Figure 1-4A plastic agricultural film cooling and shaping device includes a cooling trough 1, a lower leveling roller 5 is provided at the middle position of the upper surface of the bottom end of the cooling trough 1, and conveying rollers 3 are provided on both sides of the lower leveling roller 5, guide rollers 2 are provided on both sides of the top surface of the cooling trough 1, side plates 6 are provided on both sides of the top surface of the cooling trough 1, and a cross plate 20 is provided between the side plates 6, a rack 19 is provided through the middle position of the top surface of the cross plate 20, and one end of the rack 19 is located below the cross plate 20 and is provided with an upper leveling roller 9, and one side of the top surface of the cross plate 20 is installed A second motor 21 is provided, and a gear 22 is fixedly connected to the output end of the second motor 21, and the gear 22 is meshed with the rack 19. A support plate 18 is provided on one side surface of the cooling tank 1, and a drying box 11 is provided on the top surface of the support plate 18. A through hole 10 is provided on both sides of the drying box 11. A connecting plate 13 is provided on both sides of the interior of the drying box 11, and an air outlet 14 is provided on the connecting plate 13. A fan 12 is installed on the top surface of the drying box 11 and the bottom surface of the support plate 18, and the fan 12 is connected to the air outlet through a connecting pipe. 14 is connected, the top surface of the support plate 18 is located on one side of the drying box 11 and is provided with a fixing frame 17, and the front end surface of the fixing frame 17 is installed with a first motor 16, and the output end of the first motor 16 passes through the fixing frame 17 and is fixedly connected to the winding roller 15, wherein the extruded plastic agricultural film is guided by the guide roller 2 so that the plastic agricultural film enters the conveying roller 3 in the cooling tank 1, and then is conveyed to the lower leveling roller 5 by the conveying roller 3, so that the plastic agricultural film can be completely immersed in the cooling water in the cooling tank 1, from The extruded plastic agricultural film can be cooled and shaped, which is beneficial to improving its shaping effect, wherein the second motor 21 drives the gear 22 to rotate, and the gear 22 drives the rack 19 to move while rotating, so that the upper leveling roller 9 at the bottom end of the rack 19 moves. When the upper leveling roller 9 abuts the lower leveling roller 5 in the cooling trough 1, the plastic agricultural film can be leveled by using the upper leveling roller 9 and the lower leveling roller 5, thereby reducing wrinkles on the plastic agricultural film and facilitating the leveling of the plastic agricultural film.
[0028] In one embodiment, a connecting block 8 is provided on one side surface of the rack 19, and one end of the connecting block 8 extends to the inside of a connecting groove 7 opened on one side surface of the side plate 6. By using the connecting block 8 and the connecting groove 7, the rack 19 can be limited, thereby facilitating the maintenance of the stability of the rack 19 during the movement.
[0029] In one embodiment, an observation window 23 is provided on the front end surface of the cooling tank 1, a drain pipe 25 is provided on one side surface of the cooling tank 1, and a valve 24 is installed on the drain pipe 25. By using the observation window 23, the working conditions in the cooling tank 1 can be observed, and by opening the valve 24 on the drain pipe 25, the cooling water in the cooling tank 1 can be discharged.
[0030] In one embodiment, legs 4 are provided on both sides of the bottom surface of the cooling trough 1. There are multiple legs 4, and the legs 4 are evenly distributed in pairs on both sides of the bottom surface of the cooling trough 1. The cooling trough 1 is supported by the legs 4, which is beneficial to improving the stability of the cooling trough 1.
[0031] In one embodiment, the upper leveling roller 9 is matched with the lower leveling roller 5, wherein the upper leveling roller 9 and the lower leveling roller 5 are used to level the plastic agricultural film, thereby reducing wrinkles on the plastic agricultural film and facilitating the leveling of the plastic agricultural film.
[0032] In one embodiment, the connecting block 8 is slidably connected to the connecting groove 7 , which facilitates the movement of the connecting block 8 in the connecting groove 7 , thereby limiting the position of the rack 19 .
[0033] In one embodiment, there are two guide rollers 2, and the two guide rollers 2 are evenly distributed on both sides of the top surface of the cooling trough 1. There are two conveying rollers 3, and the two conveying rollers 3 are evenly distributed on both sides of the bottom upper surface of the cooling trough 1. By using the guide rollers 2 and the conveying rollers 3, plastic agricultural film can be conveyed.
[0034] In one embodiment, the control panel control circuit can be implemented through simple programming by those skilled in the art. It is common knowledge in the art and is only used without modification, so the control method and circuit connection will not be described in detail.
[0035] Working principle:
[0036] During use, the extruded plastic agricultural film is guided by the guide roller 2 so that the plastic agricultural film enters the conveying roller 3 in the cooling trough 1, and then is conveyed to the lower leveling roller 5 by the conveying roller 3, so that the plastic agricultural film can be completely immersed in the cooling water in the cooling trough 1, thereby cooling and shaping the extruded plastic agricultural film, which is beneficial to improving its shaping effect. The second motor 21 drives the gear 22 to rotate, and the gear 22 drives the rack 19 to move while rotating, so that the upper leveling roller 9 at the bottom end of the rack 19 moves. When the upper leveling roller 9 abuts against the lower leveling roller 5 in the cooling trough 1, through the use of the upper leveling roller 9 and the lower leveling roller 5, The plastic agricultural film can be leveled, and wrinkles on the plastic agricultural film are reduced, thereby facilitating the leveling of the plastic agricultural film. The cooled and shaped plastic agricultural film enters the drying box 11 through the guide roller 2, and the fan 12 is turned on. The fan 12 conveys air to the air outlet 14 on the connecting plate 13. The air is blown through the air outlet 14 to dry the water stains on the plastic agricultural film, thereby reducing the residual water stains on the plastic agricultural film. The first motor 16 on the front end surface of the fixing frame 17 is turned on, and the first motor 16 drives the winding roller 15 to rotate, so that the dried plastic agricultural film can be wound up, thereby facilitating the subsequent processing of the cooled and shaped plastic agricultural film.
[0037] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A plastic agricultural film cooling and shaping device, comprising a cooling tank (1), characterized in that: A lower leveling roller (5) is provided at the middle position of the upper surface of the bottom end of the cooling trough (1), and conveying rollers (3) are provided on both sides of the lower leveling roller (5); guide rollers (2) are provided on both sides of the top surface of the cooling trough (1); side plates (6) are provided on both sides of the top surface of the cooling trough (1), and a transverse plate (20) is provided between the side plates (6); a rack (19) is provided through the middle position of the top surface of the transverse plate (20), and an upper leveling roller (9) is provided at one end of the rack (19) below the transverse plate (20); a second motor (21) is installed on one side of the top surface of the transverse plate (20), and a gear (22) is fixedly connected to the output end of the second motor (21), and the gear (22) is meshed with the rack (19); a side surface of the cooling trough (1) is provided A support plate (18) is provided, and a drying box (11) is provided on the top surface of the support plate (18), through-holes (10) are provided on both side surfaces of the drying box (11), connecting plates (13) are provided on both sides of the interior of the drying box (11), and an air outlet (14) is provided on the connecting plate (13), a fan (12) is installed on the top surface of the drying box (11) and the bottom surface of the support plate (18), and the fan (12) is connected to the air outlet (14) through a connecting pipe, a fixing frame (17) is provided on the top surface of the support plate (18) at one side of the drying box (11), and a first motor (16) is installed on the front end surface of the fixing frame (17), and the output end of the first motor (16) passes through the fixing frame (17) and is fixedly connected to a winding roller (15).
2. A plastic agricultural film cooling and shaping device according to claim 1, characterized in that: A connecting block (8) is provided on one side surface of the rack (19), and one end of the connecting block (8) extends to the inside of a connecting groove (7) provided on one side surface of the side plate (6).
3. A plastic agricultural film cooling and shaping device according to claim 1, characterized in that: The front end surface of the cooling trough (1) is provided with an observation window (23), and the side surface of the cooling trough (1) is provided with a liquid discharge pipe (25), and a valve (24) is installed on the liquid discharge pipe (25).
4. A plastic agricultural film cooling and shaping device according to claim 1, characterized in that: Support legs (4) are provided on both sides of the bottom surface of the cooling trough (1), and a plurality of the support legs (4) are provided, and the plurality of support legs (4) are evenly distributed in pairs on both sides of the bottom surface of the cooling trough (1).
5. The plastic agricultural film cooling and shaping device according to claim 1, characterized in that: The upper leveling roller (9) matches the lower leveling roller (5).
6. A plastic agricultural film cooling and shaping device according to claim 2, characterized in that: The connecting block (8) is slidably connected to the connecting groove (7).
7. A plastic agricultural film cooling and shaping device according to claim 1, characterized in that: There are two guide rollers (2) in total, and the two guide rollers (2) are evenly distributed on both sides of the top surface of the cooling trough (1); there are two conveying rollers (3) in total, and the two conveying rollers (3) are evenly distributed on both sides of the bottom upper surface of the cooling trough (1).
Citation Information
Patent Citations
Quick cooling shaping device of plastic products
CN206217149U