Semi-automatic double-row hot riveting machine

Abstract

The utility model relates to the technical field of hot riveting machines, and discloses a semi-automatic double-row hot riveting machine which comprises a hot riveting machine body, the hot riveting machine body comprises a workbench, a plurality of translation guide rails are arranged on the workbench, a translation lower die plate is slidably connected to the translation guide rails, and a lower die is installed on the translation lower die plate; a translation assembly for driving the translation lower template to move along the translation guide rail is arranged on the workbench; two transverse plates are arranged above the translation lower template, a plurality of pressing cylinders are mounted on the transverse plates, and upper films are mounted at the tail ends of piston rods of the pressing cylinders; the device has the advantages of improving the hot riveting efficiency and the yield and reducing the manufacturing cost.

Description

Technical Field

[0001] The present application relates to the technical field of hot riveting machines, and in particular to a semi-automatic double-row hot riveting machine. Background Art

[0002] Currently, the molding process for plastic mushroom heads is difficult to achieve in the market. Existing hot-riveted mushroom head molding products are mostly handmade, resulting in low production efficiency and the inability to mass produce. Production also requires a high level of worker proficiency. The molding equipment for hot-riveted mushroom heads on plastic columns is primarily imported, and the molds required for the desired shape are custom-made, which is quite expensive. Summary of the Invention

[0003] In order to improve the efficiency and yield of hot riveting and reduce the cost, the present application provides a semi-automatic double-row hot riveting machine.

[0004] In a first aspect, the present application provides a semi-automatic double-row hot riveting machine, which adopts the following technical solution:

[0005] A semi-automatic double-row hot riveting machine includes a hot riveting machine body, the hot riveting machine body includes a workbench, a plurality of translation guide rails are provided on the workbench, a translation lower template is slidably connected to the translation guide rails, a lower film is mounted on the translation lower template, and a translation assembly is provided on the workbench for driving the translation lower template to move along the translation guide rails;

[0006] Two horizontal plates are arranged above the translation lower template, and a plurality of downward pressure cylinders are installed on the horizontal plates. The upper membrane is installed at the end of the piston rod of the downward pressure cylinder.

[0007] By adopting the above technical solution, when the hot riveting machine body is working, the product plastic is positioned and installed on the lower film. After the upper film is heated to the specified working temperature by the thermal resistor, the translation component drives the translation lower template along the translation guide rail to translate the lower film to the bottom of the upper film, and then the downward pressure cylinder drives the upper film down to fit with the lower film. At this time, the high temperature of the upper film hot-rivets the product plastic. After the holding time is reached, the downward pressure cylinder drives the upper film to move upward to the initial position. Then, the translation component drives the translation lower template along the translation guide rail back to the position close to the window, and the staff can remove the solidified product, thereby realizing the plastic hot riveting molding. The setting of this application can work stably and efficiently, and can achieve high-yield and high-quality plastic hot riveting molding. In addition, a machine can be equipped with multiple downward pressure cylinders and can be operated by one person, which greatly improves work efficiency, saves space, and reduces production costs.

[0008] Preferably, the translation assembly includes a translation screw fixed on the workbench, a translation block is threadedly connected to the translation screw, the translation block is fixedly connected to the translation lower template, and a translation motor is installed on the workbench to drive the translation screw to rotate.

[0009] By adopting the above technical solution, after the plastic is placed on the lower film, the translation motor is turned on, driving the translation screw to rotate. The translation screw drives the translation block along the translation screw to move the translation lower template to the bottom of the downward pressure cylinder. After the hot riveting is completed, the translation motor is turned on, driving the translation screw to rotate, thereby moving the translation lower template to a position close to the window.

[0010] Preferably, the end of the piston rod of the downward-pressing cylinder is fixedly connected to a connecting rod, a connecting plate is fixedly connected to the connecting rod, an upper membrane mounting piece is mounted on the connecting plate, and an upper membrane is mounted on the upper membrane mounting piece.

[0011] By adopting the above technical solution, the upper film can be fixed in this way, and the hot riveting machine can be operated efficiently and stably.

[0012] Preferably, the connecting rod is a threaded rod, a first locking block and a second locking block are threadedly connected to the threaded rod, a through hole for inserting the first locking block is provided on the connecting plate, and a notch with the same width as the diameter of the connecting rod is provided on one side of the through hole close to the connecting rod.

[0013] By adopting the above technical solution, when installing the connecting plate, the first locking block is screwed to the end of the connecting rod, and then the first locking block is inserted into the through hole from the side. At the same time, the connecting rod between the first locking block and the second locking block is inserted into the notch, and then the second locking block is tightened to the connecting plate, and the connecting plate can be installed on the connecting rod.

[0014] As a preference, the downward pressure cylinder is mounted on a vertical plate, the vertical plate is mounted on a horizontal plate, a vertical guide rail is provided on the vertical plate, a slider is slidably connected to the vertical guide rail, and the slider is fixed to the connecting plate.

[0015] By adopting the above technical solution, when the downward pressure cylinder drives the piston rod to move up and down, the connecting plate moves up and down along the vertical guide rail through the slider. The vertical guide rail can keep the upper film balanced when moving up and down, and improve the plastic hot riveting forming rate.

[0016] Preferably, four downward-pressing cylinders are installed on each of the transverse plates, and a transverse-adjusting assembly for laterally moving the downward-pressing cylinders along the direction of the transverse plate is provided on the transverse plate.

[0017] By adopting the above technical solution, the lateral adjustment component can adjust the distance between the downward pressure cylinders, thereby adapting to molds of different sizes.

[0018] Preferably: the lateral adjustment assembly includes two pairs of end plates fixed on the lateral plate, each pair of end plates is rotatably connected to two lateral screws, and two lateral adjustment motors are fixed at both ends of the lateral plate to drive the lateral screws to rotate; a directional plate is fixed on the lateral plate, and two strip holes parallel to the workbench are provided on the directional plate, and an adjustment block is threadedly connected to the lateral screw, and one end of the adjustment block passes through the strip hole and is fixedly connected to the vertical plate.

[0019] By adopting this technical solution, if the dimensions of the product to be hot-riveted change along the horizontal plate, the lower film is first replaced. Then, the horizontal adjustment motor is activated to drive the adjustment block along the horizontal screw. The adjustment block drives the vertical plate along the strip hole, and the vertical plate drives the downward pressure cylinder to move horizontally to a position that is suitable for the product. The adjustment block, which is away from the workbench, also passes through the horizontal screw below, which can increase the stability of the downward pressure cylinder during lateral movement.

[0020] Preferably, longitudinal adjustment components are provided on both sides of the transverse plate to move the downward pressure cylinder longitudinally perpendicular to the direction of the transverse plate.

[0021] By adopting the above technical solution, the longitudinal adjustment component can adjust the distance between the two rows of downward pressure cylinders, thereby adapting to molds of different sizes.

[0022] Preferably, the longitudinal adjustment assembly includes an adjustment frame arranged on both sides of the transverse plate, the adjustment frame is installed on the workbench, the adjustment frame includes a longitudinal plate, two adjustment guide rails are provided on the longitudinal plate, and two positioning blocks respectively fixed to the two transverse plates are slidably connected to the adjustment guide rails; the two positioning blocks on one of the longitudinal plates are threadedly connected with a longitudinal screw, and longitudinal adjustment motors for driving the longitudinal screw to rotate are respectively installed at both ends of the adjustment frame.

[0023] By adopting the above technical solution, when the size of the product that needs hot riveting changes along the longitudinal plate direction, the lower membrane is first replaced, and then the longitudinal adjustment motor is started, the longitudinal screw rotates, driving the bottom block to move along the screw, the bottom block drives the adjustment block to move along the adjustment guide rail, and the adjustment block drives the two horizontal plates to move closer to or away from each other, thereby realizing the position adjustment of the downward pressure cylinder along the longitudinal plate direction.

[0024] In summary, this application includes at least one of the following beneficial technical effects:

[0025] 1. When the hot riveting machine is working, the product plastic is positioned and installed on the lower film. After the upper film is heated to the specified working temperature by the thermal resistor, the translation component drives the translation lower template along the translation guide rail to translate the lower film to the bottom of the upper film. Then, the downward pressure cylinder drives the upper film down to fit with the lower film. At this time, the high temperature of the upper film hot-rivets the product plastic. After the holding time is reached, the downward pressure cylinder drives the upper film upward to the initial position. Then, the translation component drives the translation lower template along the translation guide rail back to the position close to the window. The staff can remove the solidified product, thereby realizing the plastic hot riveting molding. The setting of this application can work stably and efficiently, and can achieve high-yield and high-quality plastic hot riveting molding. In addition, one machine can be equipped with multiple downward pressure cylinders and can be operated by one person, which greatly improves work efficiency, saves space, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The figure is a structural diagram of a semi-automatic double-row hot riveting machine according to an embodiment.

[0027] Figure 2 It is a schematic diagram showing the internal structure of the hot riveting machine.

[0028] Figure 3 It is a structural diagram of a translation motor.

[0029] Figure 4 It is a structural diagram showing the downward pressure cylinder.

[0030] Figure 5 It is a structural schematic diagram of a through hole.

[0031] Figure 6 It is a structural diagram reflecting the lateral adjustment component.

[0032] Figure 7 It is a structural diagram reflecting the longitudinal adjustment component.

[0033] Explanation of reference numerals: 1. hot riveting machine body; 11. workbench; 12. window; 2. translation guide rail; 21. sliding block; 22. translation lower template; 23. lower membrane; 3. horizontal plate; 31. downward pressure cylinder; 311. connecting rod; 3111. first locking block; 3112. second locking block; 312. connecting plate; 3121. through hole; 3122. notch; 313. upper membrane mounting member; 314. upper membrane; 4. translation wire Rod; 41. Translation block; 42. Translation motor; 5. Vertical plate; 51. Vertical guide rail; 52. Slider; 6. End plate; 61. Transverse screw; 62. Transverse adjustment motor; 7. Orientation plate; 71. Strip hole; 72. Adjustment block; 73. Orientation guide rail; 74. Orientation block; 8. Adjustment frame; 81. Longitudinal plate; 82. Adjustment rail; 83. Positioning block; 84. Longitudinal screw; 85. Bottom block; 86. Longitudinal adjustment motor. DETAILED DESCRIPTION

[0034] The following is a further detailed description of this application in conjunction with the specific content. Example

[0035] A semi-automatic double row hot riveting machine, such as Figure 1 and Figure 2 As shown, the hot riveting machine includes a main body 1, which includes a workbench 11 with a window 12 on one side. The workbench 11 is provided with a plurality of translation guide rails 2, to which sliding blocks 21 are slidably connected. A translation lower template 22 is fixedly connected on the side of the sliding block 21 away from the workbench 11, and a lower film 23 is bolted to the translation lower template 22. A translation assembly is provided on the workbench 11 to drive the translation lower template 22 to move along the translation guide rails 2. In the initial state of the hot riveting machine main body 1, the translation lower template 22 is located near the window 12.

[0036] like Figure 2 and Figure 3 As shown, two horizontal plates 3 are provided above the translation lower template 22, and the horizontal plates 3 are perpendicular to the translation guide rails 2. Four downward pressure cylinders 31 are mounted on each of the horizontal plates 3. The piston rods of the downward pressure cylinders 31 are fixedly connected to connecting rods 311, which are fixedly connected to connecting plates 312. An upper membrane mounting member 313 is fixedly mounted on the end of the connecting plate 312 near the workbench 11. An upper membrane 314 is mounted on the side of the upper membrane mounting member 313 near the workbench 11. When the hot riveting machine body 1 is in the initial state, the piston rods of the downward pressure cylinders 31 are in a retracted state.

[0037] When the hot riveting machine body 1 is working, the product plastic is positioned and installed on the lower film 23. After the upper film 314 is heated to the specified working temperature by the thermal resistor, the translation assembly drives the translation lower template 22 along the translation guide 2 to translate the lower film 23 to below the upper film 314. Then, the downward pressure cylinder 31 drives the connecting rod 311 to move downward. The connecting rod 311 drives the connecting plate 312 and the upper film mounting member 313 to move downward. The upper film mounting member 313 drives the upper film 314 down to fit with the lower film 23. At this time, the high temperature of the upper film 314 hot-rivets the product plastic. After the holding time is reached, the downward pressure cylinder 31 drives the upper film 314 upward to the initial position. Then, the translation assembly drives the translation lower template 22 along the translation guide 2 back to the position near the window 12. The staff can remove the solidified product, thus completing the plastic hot riveting molding.

[0038] like Figure 2 and Figure 3As shown, the translation assembly includes a translation screw 4 fixedly mounted on the workbench 11, parallel to the translation guide rail 2. A translation block 41 (not shown) is threadedly connected to the translation screw 4 and fixedly connected to the translation lower template 22. A translation motor 42 is fixedly mounted on the side of the workbench 11 away from the window 12. The translation motor 42 and the translation screw 4 are driven by a belt.

[0039] After the plastic is placed on the lower film 23, the translation motor 42 is turned on, driving the translation screw 4 to rotate. The translation screw 4 drives the translation block 41 along the translation screw 4 to move the translation lower template 22 to the bottom of the pressing cylinder 31. After the hot riveting is completed, the translation motor 42 is turned on, driving the translation screw 4 to rotate, thereby moving the translation lower template 22 to a position close to the window 12.

[0040] like Figure 4 and Figure 5 As shown, the connecting rod 311 is a threaded rod, on which a first locking block 3111 and a second locking block 3112 are threadedly connected. The connecting plate 312 is provided with a through hole 3121 that is plugged into the first locking block 3111. A notch 3122 with the same width as the connecting rod 311 is provided on the side of the through hole 3121 near the connecting rod 311. When installing the connecting plate 312, the first locking block 3111 is screwed onto the end of the connecting rod 311, and then the first locking block 3111 is inserted into the through hole 3121 from the side. At the same time, the connecting rod 311 between the first locking block 3111 and the second locking block 3112 is inserted into the notch 3122. The second locking block 3112 is then tightened against the connecting plate 312, and the connecting plate 312 is then installed on the connecting rod 311.

[0041] like Figure 5 As shown, the downward pressure cylinder 31 is mounted on the vertical plate 5. A pair of vertical guide rails 51 are fixed to the side of the vertical plate 5 near the connecting plate 312. Sliders 52 are slidably connected to the vertical guide rails 51 and fixed to the connecting plate 312. When the downward pressure cylinder 31 drives the piston rod up and down, the connecting plate 312 moves up and down along the vertical guide rails 51 via the slides 52. The provision of the vertical guide rails 51 ensures that the upper film 314 maintains balance during its up and down movement, thereby improving the plastic hot riveting forming efficiency.

[0042] like Figure 3 and Figure 6 As shown, the transverse plate 3 is equipped with a transverse adjustment assembly that moves the downward pressure cylinder 31 laterally along the transverse plate 3. The transverse adjustment assembly includes two pairs of end plates 6 fixedly mounted on the transverse plate 3. Each pair of end plates 6 is rotatably connected to two transverse screws 61, which are arranged vertically. Two transverse adjustment motors 62, arranged vertically, are fixedly mounted at each end of the transverse plate 3 and are fixedly connected to the two transverse screws 61.

[0043] like Figure 3 and Figure 6 As shown, an orienting plate 7 is fixedly connected to the horizontal plate 3. The orienting plate 7 is provided with two transverse strip holes 71, which are parallel to the workbench 11. An adjustment block 72 is threadedly connected to the transverse lead screw 61. One end of the adjustment block 72 passes through the strip holes 71 and is fixedly connected to the vertical plate 5. The adjustment block 72 farther from the workbench 11 also passes through the transverse lead screw 61 below.

[0044] If the product to be hot-riveted changes in size along the horizontal plate 3, the lower film 23 is first replaced. Then, the horizontal adjustment motor 62 is turned on to drive the adjustment block 72 along the horizontal screw 61. The adjustment block 72 drives the vertical plate 5 along the strip hole 71, and the vertical plate 5 drives the downward pressure cylinder 31 to move horizontally to a position that is suitable for the product. The adjustment block 72, which is away from the workbench 11, also passes through the horizontal screw 61 below, which can increase the stability of the downward pressure cylinder 31 during lateral movement.

[0045] like Figure 5 As shown, the side of the orienting plate 7 near the downward pressure cylinder 31 is provided with a directional guide rail 73 parallel to the workbench 11. The side of the vertical plate 5 near the orienting plate 7 is fixed with an orienting block 74 that is slidably connected to the directional guide rail 73. The arrangement of the orienting block 74 and the directional guide rail 73 can serve as a lateral limit for the downward pressure cylinder 31.

[0046] like Figure 3 and Figure 7 As shown, longitudinal adjustment components are provided on both sides of the transverse plate 3 to move the downward pressure cylinder 31 longitudinally perpendicular to the transverse plate 3. The longitudinal adjustment component includes an adjustment frame 8 provided on both sides of the transverse plate 3, and the adjustment frame 8 is fixed on the workbench 11. The adjustment frame 8 includes a longitudinal plate 81, on which two adjustment guide rails 82 are provided, and two positioning blocks 83 are slidably connected to the adjustment guide rails 82, and the two positioning blocks 83 are fixedly connected to the two transverse plates 3 on the side away from the workbench 11. A longitudinal lead screw 84 is threadedly connected to the positioning block 83 on one of the longitudinal plates 81, and a bottom block 85 is threadedly connected to the longitudinal lead screw 84, and the bottom block 85 is fixedly connected to the positioning block 83. A longitudinal adjustment motor 86 is installed at each end of the longitudinal plate 81 to drive the longitudinal lead screw 84 to rotate through a belt drive.

[0047] When the size of the product that needs hot riveting changes along the direction of the longitudinal plate 81, the lower membrane 23 is first replaced, and then the longitudinal adjustment motor 86 is started, the longitudinal screw 84 rotates, driving the bottom block 85 to move along the screw, and the bottom block 85 drives the positioning block 83 to move along the adjustment guide rail 82. The positioning block 83 drives the two horizontal plates 3 to move closer to or away from each other, thereby realizing the position adjustment of the downward pressure cylinder 31 along the direction of the longitudinal plate 81.

[0048] The implementation principle of a semi-automatic double-row hot riveting machine in the embodiment of the present application is as follows: when the hot riveting machine body 1 is in operation, the product plastic is positioned and installed on the lower film 23. After the upper film 314 is heated to the specified working temperature by the thermal resistor, the translation motor 42 drives the translation lower template 22 along the translation guide rail 2 to translate the lower film 23 to below the upper film 314. Then, the downward pressure cylinder 31 drives the upper film 314 down to fit with the lower film 23. At this time, the high temperature of the upper film 314 hot-rivets the product plastic. After the holding time is reached, the downward pressure cylinder 31 drives the upper film 314 upward to the initial position. Then, the translation motor 42 drives the translation lower template 22 back to the position near the window 12. The staff can remove the solidified product, thus completing the plastic hot riveting forming.

[0049] This specific embodiment is merely an explanation of the present invention and is not intended to limit the present invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as such modifications are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A semi-automatic double-row hot riveting machine, characterized by: The hot riveting machine body (1) includes a workbench (11), a plurality of translation guide rails (2) are provided on the workbench (11), a translation lower template (22) is slidably connected to the translation guide rails (2), a lower film (23) is installed on the translation lower template (22), and a translation component for driving the translation lower template (22) to move along the translation guide rails (2) is provided on the workbench (11); Two transverse plates (3) are provided above the translation lower template (22), a plurality of downward pressure cylinders (31) are installed on the transverse plates (3), and upper membranes (314) are installed at the ends of the piston rods of the downward pressure cylinders (31).

2. The semi-automatic double-row hot riveting machine according to claim 1, characterized in that: The translation assembly includes a translation screw (4) fixed on the workbench (11), a translation block (41) is threadedly connected to the translation screw (4), the translation block (41) is fixedly connected to the translation lower template (22), and a translation motor (42) is installed on the workbench (11) to drive the translation screw (4) to rotate.

3. The semi-automatic double-row hot riveting machine according to claim 1, characterized in that: The piston rod end of the downward pressure cylinder (31) is fixedly connected to a connecting rod (311), a connecting plate (312) is fixedly connected to the connecting rod (311), an upper membrane mounting member (313) is mounted on the connecting plate (312), and an upper membrane (314) is mounted on the upper membrane mounting member (313).

4. The semi-automatic double-row hot riveting machine according to claim 3, characterized in that: The connecting rod (311) is a threaded rod, and a first locking block (3111) and a second locking block (3112) are threadedly connected to the threaded rod. The connecting plate (312) is provided with a through hole (3121) for plugging the first locking block (3111). A notch (3122) having the same width as the diameter of the connecting rod (311) is provided on a side of the through hole (3121) close to the connecting rod (311).

5. The semi-automatic double-row hot riveting machine according to claim 1, characterized in that: The downward pressure cylinder (31) is mounted on the vertical plate (5), and the vertical plate (5) is mounted on the horizontal plate (3). A vertical guide rail (51) is provided on the vertical plate (5), and the vertical guide rail (51) is slidably connected to a slider (52), and the slider (52) is fixed to the connecting plate (312).

6. The semi-automatic double-row hot riveting machine according to claim 5, characterized in that: Four downward-pressing cylinders (31) are installed on each of the transverse plates (3), and a transverse adjustment component for laterally moving the downward-pressing cylinders (31) along the direction of the transverse plate (3) is provided on the transverse plate (3).

7. The semi-automatic double-row hot riveting machine according to claim 6, characterized in that: The transverse adjustment assembly comprises two pairs of end plates (6) fixed on the transverse plate (3), two transverse screws (61) are rotatably connected to each pair of end plates (6), and two transverse adjustment motors (62) are respectively fixed at both ends of the transverse plate (3) for driving the transverse screws (61) to rotate; an orientation plate (7) is fixed on the transverse plate (3), and two strip holes (71) parallel to the workbench (11) are provided on the orientation plate (7), an adjustment block (72) is threadedly connected to the transverse screw (61), and one end of the adjustment block (72) passes through the strip hole (71) and is fixedly connected to the vertical plate (5).

8. The semi-automatic double-row hot riveting machine according to claim 1, characterized in that: Longitudinal adjustment components for moving the downward pressure cylinder (31) longitudinally in a direction perpendicular to the horizontal plate (3) are provided on both sides of the horizontal plate (3).

9. The semi-automatic double-row hot riveting machine according to claim 8, characterized in that: The longitudinal adjustment assembly includes an adjustment frame (8) arranged on both sides of the transverse plate (3), the adjustment frame (8) is installed on the workbench (11), the adjustment frame (8) includes a longitudinal plate (81), two adjustment guide rails (82) are provided on the longitudinal plate (81), and two positioning blocks (83) respectively fixed to the two transverse plates (3) are slidably connected to the adjustment guide rail (82); the two positioning blocks (83) on one of the longitudinal plates (81) are both threadedly connected to a longitudinal lead screw (84), and longitudinal adjustment motors (86) for driving the longitudinal lead screw (84) to rotate are respectively installed at both ends of the adjustment frame (8).

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