Round shell tightening device
By designing a circular shell tightening device, the automatic tightening of the hemispherical shell is achieved by using components such as the semispherical grooves, rotating shafts and rotating modules, solving the problems of inconsistency in tightness and low efficiency caused by manual assembly, and achieving high-precision and efficient assembly effect.
Patent Information
- Application Number
- CN202422596413.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the prior art, the assembly of the hemispherical shell of the spherical workpiece mainly relies on manual operation, resulting in inconsistent product tightness and low efficiency.
A circular shell tightening device is designed, including a base, a movable seat, a mounting frame and a lifting module. Through the cooperation of the hemispherical grooves, rotating shafts, rotating modules and lifting modules, the automatic tightening of the hemispherical shell is achieved.
It realizes high-precision and high-speed assembly of the hemispherical shell, improves processing efficiency, reduces labor intensity for workers, and has a simple structure and convenient operation.
Smart Images

Figure CN223252380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spherical product processing, in particular to a circular shell tightening device. Background Art
[0002] In daily production, the processing of spherical plastic workpieces is a common occurrence. For these special-shaped workpieces, the spherical workpiece is typically split in half, with each hemisphere being injection-molded separately. The two hemispheres are then assembled together through subsequent steps to form a complete spherical workpiece. However, the assembly of the two hemispheres is currently largely manual, resulting in inconsistent tightness and low efficiency. Therefore, it is necessary to design a device specifically for assembling the two hemispheres. Utility Model Content
[0003] The purpose of the utility model is to provide a circular shell tightening device to address the deficiencies of the prior art, and the circular shell tightening device can well solve the above-mentioned problems.
[0004] In order to achieve the above requirements, the technical solution adopted by the present invention to solve the technical problem is:
[0005] A circular shell tightening device is provided, comprising a base, a movable seat arranged above the base, a mounting frame arranged above the movable seat, and a lifting module that drives the mounting frame to move up and down; a hemispherical groove is provided on the upper surface of the base and the lower surface of the movable seat, an axial hole is vertically passed through the mounting frame, a rotating shaft is rotatably arranged in the axial hole, the lower end of the rotating shaft extends out of the axial hole and is connected to the movable seat; a rotating module is provided on the mounting frame for driving the rotating shaft to rotate around a fixed axis; the rotating shaft is coaxially arranged with the movable terminal of the lifting module; when assembled in place, the upper end of the movable seat slides horizontally and fits with the lower surface of the mounting frame.
[0006] In the circular shell tightening device of the utility model, an anti-slip layer is provided in the hemispherical groove.
[0007] The circular shell tightening device described in the present invention, wherein the mounting frame includes an upper plate and a lower plate arranged opposite to each other up and down, and a connecting shaft arranged between the upper plate and the lower plate; the movable seat is located below the lower plate, and the upper and lower ends of the rotating shaft respectively pass through the upper plate and the lower plate, and the movable terminal of the lifting module is fixedly connected to the upper plate.
[0008] The circular shell tightening device described in the present invention, wherein the rotating module includes a driving wheel located between the upper plate and the lower plate, and a motor driving the driving wheel to rotate; the driving wheel is coaxially fixed on the rotating shaft, and the motor is arranged on the upper plate.
[0009] The circular shell tightening device described in the present invention is characterized in that a horizontal extension portion is provided at one end of the upper plate, the motor is vertically arranged on the upper surface of the extension portion, and the rotating shaft of the motor passes downward through the extension portion and is connected to the driving wheel through a transmission assembly.
[0010] The circular shell tightening device described in the utility model is characterized in that a T-shaped sleeve is provided on the coaxial sleeve at the lower end of the rotating shaft, the lower end of the T-shaped sleeve is fixed to the lower plate, and an annular limit platform is provided on the rotating shaft above the T-shaped sleeve, and the diameter of the annular limit platform is larger than the diameter of the T-shaped sleeve.
[0011] The circular shell tightening device described in the utility model is characterized in that a positioning sleeve is provided on the coaxial sleeve at the upper end of the rotating shaft, the positioning sleeve is arranged in the shaft hole, and the upper end of the positioning sleeve is provided with a sealing portion for sealing its inner cavity, and the diameter of the sealing portion is larger than the diameter of the positioning sleeve; when assembled in place, the upper surface of the sealing portion is flush with the upper surface of the upper plate.
[0012] The circular shell tightening device described in the present invention, wherein the lifting module is a cylinder, the cylinder is vertically arranged downward, the movable terminal of the cylinder is vertically connected to the upper plate, and when assembled in place, the movable terminal of the cylinder is pressed downward against the upper surface of the sealing part.
[0013] The circular shell tightening device described in the present invention further includes a fixing seat and a fixing frame arranged above the fixing seat; the base is arranged on the upper surface of the fixing seat, and the lifting module is arranged on the fixing frame.
[0014] The beneficial effect of the present invention is that compared with the traditional manual assembly method, the present device can not only achieve higher precision and faster assembly and tightening of the two hemispherical shells, but also has a simple overall structure and is easy to operate, which greatly improves the processing efficiency and reduces the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. The drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work:
[0016] Figure 1 It is a three-dimensional diagram of the present utility model.
[0017] Figure 2 It is a longitudinal sectional view of the present utility model.
[0018] Figure 3 yes Figure 2 A magnified view of the local structure. DETAILED DESCRIPTION
[0019] The terms "first," "second," "third," and "fourth," etc., in the specification, claims, and accompanying drawings of the present invention are used to distinguish between different items, not to describe a specific order. Furthermore, the terms "including," "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus comprising a series of steps or elements is not limited to the listed steps or elements, but may optionally include steps or elements not listed, or may optionally include other steps or elements inherent to the process, method, product, or apparatus.
[0020] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present invention. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute a separate or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] "Multiple" refers to two or more. "And / or" describes the relationship between associated objects, indicating that three possible relationships exist. For example, "A and / or B" can mean: A exists alone, A and B exist simultaneously, or B exists alone. The character " / " generally indicates that the associated objects are in an "or" relationship.
[0022] Moreover, the terms "up, down, left, right, upper end, lower end, longitudinal" and the like indicating directions are all based on the posture and position of the device or apparatus described in this solution during normal use.
[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the following will be described clearly and completely in conjunction with the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] The circular shell tightening device of the preferred embodiment of the utility model is as follows Figure 1-3 As shown, the device comprises a long, rectangular base 10 for placing the product to be processed. The device also includes a movable seat 20 disposed above the base 10. The movable seat 20 is cylindrical, but can also be cube-shaped. The device also includes a mounting frame 30 disposed above the movable seat 20, and a lifting module 40 that drives the mounting frame 30 up and down. Hemispherical recesses 50 are provided on the upper surface of the base 10 and the lower surface of the movable seat 20, respectively accommodating two hemispherical shell workpieces 300.
[0025] Furthermore, a shaft hole 60 is vertically provided through the mounting frame 30. A rotating shaft 70 is rotatably mounted within the shaft hole 60. The lower end of the rotating shaft 70 extends out of the shaft hole 60 and connects to the movable seat 20 for synchronous rotation. A rotating module 80 is provided on the mounting frame 30 to drive the rotating shaft 70 in a fixed rotational direction. The rotating shaft 70 is coaxially arranged with the movable terminal of the lifting module 40. When fully assembled, the upper end of the movable seat 20 slides horizontally against the lower surface of the mounting frame 30.
[0026] In order to further improve efficiency and facilitate mass production, the movable seat 20 and the mounting frame 30 as well as the rotating module 80 and the lifting module 40 are each provided with two groups and are arranged along the length direction of the base 10. Correspondingly, there are also two hemispherical grooves 50 on the base 10.
[0027] During work, the worker first aligns and closes the two hemispherical shells, then places the lower hemispherical shell in the hemispherical groove 50 on the base 10, and then starts the lifting module 40 to push the mounting frame 30 and the movable seat 20 downward, so that the inner wall of the hemispherical groove 50 on the lower surface of the movable seat 20 fits on the upper hemispherical shell. At this time, the rotating module 80 is started to rotate the movable seat 20 to the set angle, and then the two hemispherical shells can be tightened.
[0028] Compared with traditional manual assembly methods, this device can not only achieve higher precision and faster assembly and tightening of two hemispherical shells, but also has a simple overall structure and is easy to operate, which greatly improves processing efficiency and reduces the labor intensity of workers.
[0029] In this embodiment, an anti-skid layer 90 is provided in the hemispherical groove 50 to prevent slipping during the screwing process.
[0030] In this embodiment, the mounting frame 30 includes an upper plate 31 and a lower plate 32 that are arranged horizontally and face each other, and a connecting shaft 100 disposed between the upper plate 31 and the lower plate 32. The upper plate 31 and the lower plate 32 are both rectangular and connected by the connecting shaft 100. Generally, multiple connecting shafts 100 are provided to ensure a stable connection.
[0031] The movable seat 20 is located below the lower plate 32, and the upper and lower ends of the rotating shaft 70 pass through the upper plate 31 and the lower plate 32 respectively. The movable terminal 41 of the lifting module 40 is fixedly connected to the upper plate 31. Furthermore, the rotating module 80 includes a driving wheel 81 located between the upper plate 31 and the lower plate 32, and a motor 82 that drives the driving wheel 81 to rotate; the driving wheel 81 is coaxially fixed on the rotating shaft 70, and positioning pins are provided on the rotating shaft 70 and on both sides of the driving wheel 81 to prevent the driving wheel 81 from moving up and down. The motor 82 is provided on the upper plate 31. Specifically, a horizontal extension portion 311 is provided at one end of the upper plate 31, and the motor 82 is vertically arranged on the upper surface of the extension portion 311. The rotating shaft 70 of the motor 82 passes through the extension portion 311 downward and is connected to the driving wheel 81 through the transmission assembly 110.
[0032] Specifically, the transmission assembly 110 is a belt, and the driving wheel 81 is a pulley. Of course, the transmission assembly 110 can also be a chain or a gear set.
[0033] In this embodiment, the lower end of the rotating shaft 70 is coaxially sleeved with a T-shaped sleeve 120. The lower end of the T-shaped sleeve 120 is fixed to the shaft hole 60 in the lower plate 32. After assembly, the upper end of the T-shaped sleeve 120 is embedded in the upper surface of the lower plate 32 and is flush with the upper surface of the lower plate 32. An annular stop 130 is integrally provided on the rotating shaft 70 above the T-shaped sleeve 120. The diameter of the annular stop 130 is larger than that of the T-shaped sleeve 120 to prevent the rotating shaft 70 from falling and to provide a positioning function.
[0034] In this embodiment, the upper end of the rotating shaft 70 is coaxially sleeved with a positioning sleeve 140, and the positioning sleeve 140 is arranged in the shaft hole 60. The upper end of the positioning sleeve 140 is provided with a sealing portion 141 for sealing its inner cavity, and the diameter of the sealing portion 141 is larger than the diameter of the positioning sleeve 140; when assembled in place, the upper surface of the sealing portion 141 is flush with the upper surface of the upper plate 31, and the sealing portion 141 can prevent the rotating shaft 70 from moving upward, thereby ensuring the stability of the rotation of the rotating shaft 70.
[0035] In this embodiment, the lifting module 40 is a cylinder, which is arranged vertically downward. The movable terminal 41 of the cylinder is vertically connected to the upper plate 31. When assembled in place, the movable terminal 41 of the cylinder is pressed downward against the upper surface of the sealing part 141 to prevent the positioning sleeve 140 from loosening and ensure stability.
[0036] In this embodiment, the device also includes a fixed seat 150 and a fixed frame 160 arranged above the fixed seat 150; wherein, the fixed frame 160 is an inverted U-shape, the base 10 is arranged on the upper surface of the fixed seat 150, and the lifting module 40 is arranged on the fixed frame 160 to realize the lifting and lowering drive of the mounting frame 30.
[0037] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all such improvements and changes should fall within the scope of protection of the claims attached to this utility model.
Claims
1. A circular shell tightening device, characterized in that: The cam is provided with a movable base, a mounting bracket above the movable base, and a lifting module that drives the mounting bracket to move up and down; the upper surface of the base and the lower surface of the movable base are both provided with hemispherical grooves, an axial hole is vertically passed through the mounting bracket, a rotating shaft is rotatably arranged in the axial hole, and the lower end of the rotating shaft extends out of the axial hole and is connected to the movable base; a rotating module that drives the rotating shaft to rotate around a fixed axis is provided on the mounting bracket; the rotating shaft is coaxially arranged with the movable terminal of the lifting module; when assembled in place, the upper end of the movable base slides horizontally and fits with the lower surface of the mounting bracket.
2. The circular shell tightening device according to claim 1, characterized in that: An anti-slip layer is provided in the hemispherical groove.
3. The circular shell tightening device according to claim 1, characterized in that: The mounting frame includes an upper plate and a lower plate arranged opposite to each other, and a connecting shaft arranged between the upper plate and the lower plate; the movable seat is located below the lower plate, and the upper and lower ends of the rotating shaft respectively pass through the upper plate and the lower plate, and the movable terminal of the lifting module is fixedly connected to the upper plate.
4. The circular shell tightening device according to claim 3, characterized in that: The rotating module includes a driving wheel located between the upper plate and the lower plate, and a motor driving the driving wheel to rotate; the driving wheel is coaxially fixed on the rotating shaft, and the motor is arranged on the upper plate.
5. The circular shell tightening device according to claim 4, characterized in that: A horizontal extension portion is provided at one end of the upper plate, the motor is vertically provided on the upper surface of the extension portion, and the rotating shaft of the motor passes through the extension portion downward and is connected to the driving wheel through a transmission assembly.
6. The circular shell tightening device according to claim 3, characterized in that: The lower end of the rotating shaft is coaxially sleeved with a T-shaped sleeve, the lower end of the T-shaped sleeve is fixed to the lower plate, and an annular limit platform is provided on the rotating shaft above the T-shaped sleeve, and the diameter of the annular limit platform is larger than the diameter of the T-shaped sleeve.
7. The circular shell tightening device according to claim 6, characterized in that: The upper end of the rotating shaft is coaxially sleeved with a positioning sleeve, and the positioning sleeve is arranged in the shaft hole. The upper end of the positioning sleeve is provided with a sealing part that seals its inner cavity, and the diameter of the sealing part is larger than the diameter of the positioning sleeve; when assembled in place, the upper surface of the sealing part is flush with the upper surface of the upper plate.
8. The circular housing tightening device according to claim 7, characterized in that: The lifting module is a cylinder, which is vertically arranged downward. The movable terminal of the cylinder is vertically connected to the upper plate. When assembled in place, the movable terminal of the cylinder is pressed downward against the upper surface of the sealing part.
9. The circular housing tightening device according to any one of claims 1 to 8, characterized in that: The circular shell tightening device further comprises a fixing seat and a fixing frame arranged above the fixing seat; the base is arranged on the upper surface of the fixing seat, and the lifting module is arranged on the fixing frame.