Wide-body dumper bottom plate heating structure
By optimizing the design of the heating structure of the bottom plate of the wide-body dump truck and using the improvement of the exhaust heating path, the problems of high processing difficulty and low heating efficiency in the prior art have been solved, and more efficient heating effects and structural strength have been achieved.
Patent Information
- Application Number
- CN202422833622.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The manufacturing process of the existing wide-body dump truck bottom plate heating structure is complex, the processing is difficult, and the exhaust gas heating efficiency is low.
A wide-body dump truck bottom plate heating structure is designed, and the exhaust gas is connected to the air inlet. The exhaust gas is connected to multiple longitudinal beams from the front beam for heating, and finally discharged from the exhaust port on the rear beam, optimizing the heating path, reducing processing difficulty and improving heating efficiency.
It improves heating efficiency, reduces the difficulty of processing bottom plates, enhances structural strength, and ensures a balanced heating effect.
Smart Images

Figure CN223252852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottom plates of dump trucks, in particular to a bottom plate heating structure of a wide-body dump truck. Background Art
[0002] With the increasing size of mining machinery, the demand for wide-body dump trucks is growing in mining areas, particularly open-pit mines. As excavator tonnage continues to increase, their bucket capacity is also increasing. Bucket widths have now surpassed those of standard dump trucks, significantly impacting operational efficiency in mining areas. Therefore, widening dump trucks has become the simplest and most effective way to address these requirements. Currently, wide-body dump trucks have reached a width of 3 meters, allowing the excavator bucket to easily load slag, earth, and rock into the cargo compartment, significantly improving mining efficiency and equipment usability.
[0003] Currently, most wide-body dump trucks sold in northern China utilize exhaust gas recirculation heating technology. This technology channels a portion of the engine's exhaust gas through the cargo box floor, where it is heated before being discharged from the rear of the vehicle, making it beneficial for operations in colder northern regions. However, the exhaust gas currently flows from both sides of the cargo box floor toward the center, where it is then discharged from the center longitudinal beam to the rear. This setup requires exhaust to be accessible through all crossbeams below the desired heating zone, increasing the requirements for cargo box manufacturing and making the floor difficult to fabricate. Utility Model Content
[0004] In view of the defects in the prior art, the utility model provides a floor heating structure for a wide-body dump truck to solve the problem that the current cargo box heating by exhaust gas circulation has high requirements on the cargo box manufacturing process and the floor processing is difficult.
[0005] The utility model provides a wide-body dump truck bottom plate heating structure, comprising:
[0006] base plate;
[0007] A longitudinal beam is arranged at intervals on the bottom of the base plate, and a first conducting hole is opened at the front end of the longitudinal beam;
[0008] A front beam is provided at the bottom of the base plate, and the front beam is connected to the first conducting hole;
[0009] Cross beams are arranged at intervals on the bottom of the base plate, and the cross beams and the longitudinal beams are arranged crosswise;
[0010] A connecting plate is provided between the cross beam and two adjacent longitudinal beams and forms a cavity with the bottom plate and the front plate of the cargo box, the cavity is communicated with the front beam, and an air inlet is provided on the connecting plate;
[0011] The rear beam is arranged at the bottom of the base plate, the rear ends of the rear beam and the longitudinal beam are communicated, and exhaust ports are arranged at intervals on the rear beam.
[0012] It can be seen from the above technical solution that the utility model provides a wide-body dump truck floor heating structure, which is connected to the exhaust gas through the air intake, and then the exhaust gas is connected to multiple longitudinal beams from the front beam to achieve floor heating, and finally discharged from the exhaust port on the rear beam. The exhaust gas is directly guided out through the longitudinal beam from the front end to the rear end of the floor, which improves the heating efficiency and reduces the difficulty of floor processing.
[0013] Optionally, a plurality of second conducting holes communicating with the longitudinal beams are provided on the rear beam.
[0014] Optionally, the exhaust port includes a first exhaust port and a second exhaust port, wherein the first exhaust port is arranged at the midpoint of the rear beam, and the second exhaust port is symmetrically arranged at both ends of the rear beam. The first exhaust port and the second exhaust port are arranged in a balanced manner to ensure balanced exhaust of the rear beam.
[0015] Optionally, both ends of the rear beam are provided with cover plates, the cover plates are tilted, and the second exhaust port is provided on the cover plates. The second exhaust port facilitates exhaust gas to be discharged from both sides of the vehicle.
[0016] Optionally, the crossbeam and the longitudinal beam are arranged perpendicularly, and triangular reinforcement ribs are provided between the crossbeam and the longitudinal beam, with the triangular reinforcement ribs provided at the intersection of the crossbeam and the longitudinal beam. The perpendicular arrangement of the crossbeam and the longitudinal beam can enhance the bonding strength between the two beams, and the triangular reinforcement ribs further enhance the structural strength, thereby increasing the load-bearing capacity of the dump truck.
[0017] Optionally, there are an odd number of longitudinal beams, one of which connects the midpoint of the front beam and the rear beam, and the remaining longitudinal beams are symmetrically arranged based on the line connecting the midpoints of the front beam and the rear beam, thereby ensuring balanced heating on both sides of the bottom plate.
[0018] Optionally, the connecting plate is arranged between two adjacent longitudinal beams located on the outside. The connecting plate is arranged between two adjacent longitudinal beams located on the outside to facilitate the exhaust port to communicate with the exhaust gas.
[0019] By adopting the above technical solution, this application has the following technical effects:
[0020] The utility model provides a floor heating structure for a wide-body dump truck. The exhaust gas is introduced through an air inlet, and then the exhaust gas is connected to multiple longitudinal beams from the front beam to achieve floor heating. Finally, the exhaust gas is discharged from the exhaust port on the rear beam. The exhaust gas is directly guided through the longitudinal beams from the front end to the rear end of the floor, thereby improving the heating efficiency and reducing the difficulty of floor processing.
[0021] The first exhaust port and the second exhaust port of the utility model are evenly arranged to ensure balanced exhaust of the rear beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.
[0023] Figure 1 A schematic diagram of a floor heating structure for a wide-body dump truck provided by an embodiment of the present utility model;
[0024] Figure 2 Another schematic diagram of a floor heating structure for a wide-body dump truck provided by an embodiment of the present utility model;
[0025] Figure 3 for Figure 2 The AA sectional view shown;
[0026] Figure 4 for Figure 2 The BB sectional view shown;
[0027] Figure 5 The present invention is a schematic diagram of a dump truck equipped with a floor heating structure for a wide-body dump truck provided by an embodiment of the present invention.
[0028] Reference numerals:
[0029] 1-bottom plate; 2-longitudinal beam; 21-first conduction hole; 3-front beam; 4-cross beam; 5-connecting plate; 51-air inlet; 6-rear beam; 61-exhaust port; 611-first exhaust port; 612-second exhaust port; 62-cover plate; 63-second conduction hole; 7-triangular reinforcement rib; 8-front plate. DETAILED DESCRIPTION
[0030] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.
[0031] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which this utility model belongs.
[0032] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In addition, the terms "first," "second," etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of this utility model, "plurality" means more than two, unless otherwise specifically defined.
[0034] In this application, unless otherwise specified or limited, "connected" may refer to a direct connection or an indirect connection through an intermediate medium, and may refer to internal communication between two elements or interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0035] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0036] like Figure 1-4 As shown, the present embodiment provides a floor heating structure for a wide-body dump truck, comprising a floor 1, a longitudinal beam 2, a front beam 3, a cross beam 4, a connecting plate 5 and a rear beam 6. The longitudinal beam 2 is arranged at intervals at the bottom of the floor 1, and a first conducting hole 21 is provided at the front end of the longitudinal beam 2; the front beam 3 is arranged at the bottom of the floor 1, and the front beam 3 is connected to the first conducting hole 21; the cross beam 4 is arranged at intervals at the bottom of the floor 1, and the cross beam 4 and the longitudinal beam 2 are arranged crosswise; the connecting plate 5 is arranged between the cross beam 4 and two adjacent longitudinal beams 2 and forms a cavity with the floor 1 and the front plate 8 of the cargo box, the cavity is connected to the front beam 3, and an air inlet 51 is provided on the connecting plate 5; the rear beam 6 is arranged at the bottom of the floor 1, and the rear beam 6 is connected to the rear end of the longitudinal beam 2, and exhaust ports 61 are provided at intervals on the rear beam 6.
[0037] like Figure 5As shown, the air inlet 51 is connected to the exhaust gas of the dump truck, thereby the exhaust gas is connected through the air inlet 51, and then the exhaust gas is connected from the front beam 3 to multiple longitudinal beams 2 to achieve heating of the bottom plate 1, and finally discharged from the exhaust port 61 on the rear beam 6. The exhaust gas is directly guided out from the front end to the rear end of the bottom plate 1 through the longitudinal beam 2, which improves the heating efficiency and reduces the difficulty of processing the bottom plate 1.
[0038] In one embodiment, Figure 4 As shown, the rear beam 6 is provided with a plurality of second conducting holes 63 which are in communication with the longitudinal beam 2 , so as to connect the longitudinal beam 2 and the rear beam 6 for exhaust.
[0039] like Figure 1 As shown, the exhaust port 61 includes a first exhaust port 611 and a second exhaust port 612. The first exhaust port 611 is set at the midpoint of the rear beam 6, and the second exhaust port 612 is symmetrically set at both ends of the rear beam 6. The first exhaust port 611 and the second exhaust port 612 are evenly arranged to ensure balanced exhaust of the rear beam 6.
[0040] Optionally, cover plates 62 are provided at both ends of the rear beam 6 , the cover plates 62 are tilted, and second exhaust ports 612 are provided on the cover plates 62 , so that the second exhaust ports 612 facilitate exhaust gas to be discharged from both sides of the vehicle.
[0041] Optionally, the crossbeam 4 and the longitudinal beam 2 are arranged perpendicularly, and triangular reinforcement ribs are further provided between the crossbeam 4 and the longitudinal beam 2. The triangular reinforcement ribs 7 are provided at the intersection of the crossbeam 4 and the longitudinal beam 2. The perpendicular arrangement of the crossbeam 4 and the longitudinal beam 2 can improve the bonding strength between the two, and the triangular reinforcement ribs 7 further enhance the structural strength, thereby improving the strength of the dump truck floor and thus improving the dump truck's load-bearing capacity.
[0042] like Figure 2 As shown, there are an odd number of longitudinal beams 2, one of which connects the midpoint of the front beam 3 and the rear beam 6, and the remaining longitudinal beams 2 are symmetrically arranged based on the midpoint line of the front beam 3 and the rear beam 6, thereby ensuring the stable bearing capacity of both sides of the base plate 1 and the balanced heating capacity.
[0043] Optionally, the connecting plate 5 is provided between two adjacent longitudinal beams 2 located on the outside. The connecting plate 5 is provided between two adjacent longitudinal beams 2 located on the outside so that the exhaust port 61 can be connected to the exhaust gas.
[0044] In the specification of the present invention, a large number of specific details are described. However, it is understood that the embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.
Claims
1. A wide-body dump truck floor heating structure, characterized in that: include: base plate; A longitudinal beam is arranged at intervals on the bottom of the base plate, and a first conducting hole is opened at the front end of the longitudinal beam; A front beam is provided at the bottom of the base plate, and the front beam is connected to the first conducting hole; Cross beams are arranged at intervals on the bottom of the base plate, and the cross beams and the longitudinal beams are arranged crosswise; A connecting plate is provided between the cross beam and two adjacent longitudinal beams and forms a cavity with the bottom plate and the front plate of the cargo box, the cavity is communicated with the front beam, and an air inlet is provided on the connecting plate; A rear beam is arranged at the bottom of the base plate, the rear ends of the rear beam and the longitudinal beam are communicated, and exhaust ports are spaced apart on the rear beam.
2. The wide-body dump truck floor heating structure according to claim 1, characterized in that: The rear beam is provided with a plurality of second conducting holes which are in conduction with the longitudinal beams.
3. The floor heating structure of a wide-body dump truck according to claim 1, characterized in that: The exhaust port includes a first exhaust port and a second exhaust port, the first exhaust port is arranged at the midpoint of the rear beam, and the second exhaust port is symmetrically arranged at both ends of the rear beam.
4. The wide-body dump truck floor heating structure according to claim 3, characterized in that: Cover plates are provided at both ends of the rear beam, the cover plates are arranged obliquely, and the second exhaust port is opened on the cover plates.
5. The wide-body dump truck floor heating structure according to claim 4, characterized in that: The cross beam and the longitudinal beam are arranged vertically, and triangular reinforcement ribs are arranged between the cross beam and the longitudinal beam. The triangular reinforcement ribs are arranged at the intersection of the cross beam and the longitudinal beam.
6. The floor heating structure of a wide-body dump truck according to claim 3, characterized in that: There are an odd number of longitudinal beams, one of which connects the midpoints of the front beam and the rear beam, and the remaining longitudinal beams are symmetrically arranged based on the line connecting the midpoints of the front beam and the rear beam.
7. The wide-body dump truck floor heating structure according to claim 6, characterized in that: The connecting plate is arranged between two adjacent longitudinal beams located on the outer sides.