Binding device for flexible freight bag production

Through the combing and automatic bundling technology of the bundling device for container bag production, the problems of mixed and inefficiency caused by manual combing before container bag bundling are solved, and automatic combing and efficient bundling of container bags are realized.

CN223253376UActive Publication Date: 2025-08-22SHANDONG XINYE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422527942.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-22
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In the production of existing container bags, manual sorting is required before bundling of container bags, resulting in confusion and inefficiency.

Method used

A bundling device for container bag production is adopted, including a carding mechanism, a rotating base, a hydraulic telescopic seat and a transmission assembly. The container bag is automatically combed and staggered, and then fixed by hydraulic pressurization device and tie straps to achieve automatic bundling.

Benefits of technology

It improves the aesthetics and efficiency of container bag bundling, reduces manual intervention, and improves the degree of automation of the bundling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flexible freight bags, and discloses a binding device for flexible freight bag production, which comprises an equipment seat, a moving groove is formed in the middle of the left side of the top end of the equipment seat, a moving block is slidably connected to the inner side of the moving groove, and a first hydraulic telescopic seat is fixedly connected to the middle of the top end of the moving block. A first hydraulic telescopic rod is slidably connected to the middle of the top end of the first hydraulic telescopic base, a carding base is fixedly connected to the middle of the top end of the first hydraulic telescopic rod, a motor frame is fixedly connected to the middle of the right end of the carding base, and a carding motor is fixedly connected to the top of the left end of the motor frame. According to the flexible freight bag bundling device, the flexible freight bags are arranged in a staggered mode, then the flexible freight bags are combed through the pushing rod, the combed flexible freight bags are placed in a staggered mode through the rotating base, it is guaranteed that the thicknesses of the combed flexible freight bags are relatively average, the bundling belts are rapidly bundled through the bundling grooves in the fixing clamping base, and the bundling efficiency of the flexible freight bags is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of container bags, in particular to a bundling device for container bag production. Background Art

[0002] Container bags, also known as ton bags or space bags, are a type of flexible transport packaging container. They have the following notable features: Large capacity: They can accommodate large amounts of cargo, typically carrying 0.5-3 tons of materials, greatly improving transportation efficiency. For example, when transporting bulk goods such as fertilizers and cement, one container bag can carry a sufficient quantity, reducing the number of transportation times. High strength: They are made of high-strength synthetic fiber materials such as polypropylene and polyethylene, and have good tensile, compressive and abrasion resistance. Even in harsh transportation environments, such as long-distance transportation and multiple loading and unloading, they can maintain good integrity and are not easily damaged. Reusable: As long as they are not seriously damaged and are properly cleaned and maintained, they can be recycled many times, reducing packaging costs. Easy to load and unload: They are generally equipped with slings or lifting rings to facilitate loading and unloading operations using cranes, forklifts and other equipment. Waterproof and moisture-proof: They can effectively protect the internal goods from the influence of factors such as moisture and rain. FIBCs are widely used in numerous industries, including chemicals, building materials, agriculture, and mining, to transport and store a variety of bulk materials, such as granules, powders, and lumps. In practice, FIBCs can be customized to suit the characteristics of the cargo and transportation requirements. For example, FIBCs can be enhanced with liners or coatings to improve their protective properties, or their size and shape can be changed to accommodate specific loading requirements.

[0003] The structure of a bulk bag strapping system varies depending on the design and function, but generally speaking, it likely includes the following main components: The strapping mechanism: This is the core component of the strapping system, responsible for strapping the bulk bag. Common strapping mechanisms include a strapping supply, a strapping head, and a strapping drive. The strapping supply provides the strapping, while the strapping head tightens and secures the strapping to the bulk bag. The strapping drive provides power to drive the strapping head for the strapping operation. The pressure device: This applies pressure to the bulk bag to ensure a secure strapping. The pressure device can be mechanical, pneumatic, or hydraulic. The control system: This controls the operation of the strapping system, including adjusting parameters such as strapping force, speed, and number of straps. The control system can be implemented electronically, pneumatically, or hydraulically. The securing device: This secures the bulk bag to maintain stability during the strapping process. The securing device can be a clamp, hook, or suction cup. Conveyor: Conveys the bulk bags to the strapping location for strapping. The conveyor can be in the form of a conveyor belt, chain, roller, etc.

[0004] The existing FIBC strapping device requires manual sorting of the FIBCs after production and before strapping. Otherwise, mixed FIBCs will lead to excessive thickness deviation, affecting the appearance of the bundled FIBCs. In addition, the manual strapping process is very cumbersome and the strapping efficiency is low. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a bundling device for container bag production, aiming to improve the problems in the prior art of mixed placement of container bags, affecting the beauty of bundling, and low efficiency of manual bundling.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a bundling device for container bag production, comprising an equipment seat, a movable groove is opened in the middle of the left top of the equipment seat, a movable block is slidably connected to the inner side of the movable groove, the middle of the top of the movable block is fixedly connected to a No. 1 hydraulic telescopic seat, the middle of the top of the No. 1 hydraulic telescopic seat is slidably connected to a No. 1 hydraulic telescopic rod, the middle of the top of the No. 1 hydraulic telescopic rod is fixedly connected to a combing seat, the middle of the right end of the combing seat is fixedly connected to a motor frame, the top of the left end of the motor frame is fixedly connected to a combing motor, the right end of the motor frame is fixedly connected to a gear frame, a transmission component is provided on the inside of the gear frame for power transmission of the container bag combing mechanism, the top right middle of the equipment seat is fixed A rotating base is fixedly connected to the top middle of the rotating base, a rotating motor is fixedly connected to the top middle of the rotating motor, and a storage box is rotatably connected to the top middle of the rotating motor, a horizontal bundling groove is opened from left to right on the inner bottom middle side of the storage box, and a longitudinal bundling groove is opened from front to back on the inner bottom middle side of the storage box, and a detachment slot is opened on the front and rear parts of the left and right ends of the storage box, and a No. 2 hydraulic telescopic seat is fixedly connected to the right side of the top of the equipment seat, and a No. 2 hydraulic telescopic rod is fixedly connected to the middle of the top of the No. 2 hydraulic telescopic rod, and an extrusion frame is fixedly connected to the middle of the top of the No. 2 hydraulic telescopic rod, and the extrusion frame is fixedly connected to the left side of the bottom end of the extrusion frame with a force component block, and the four corners of the bottom end of the force component block are equidistantly fixedly connected to pressure rods, and the middle of the bottom end of the pressure rod is fixedly connected to the pressure block.

[0007] As a further description of the above technical solution:

[0008] A moving lead screw is threadedly connected to the middle portion of the left side of the moving block, and a servo motor is fixedly connected to the middle portion of the left end of the moving lead screw.

[0009] As a further description of the above technical solution:

[0010] The transmission assembly includes a combing motor, a gear rack, a conical gear and a conical gear. The middle part of the top inner side of the gear rack is rotatably connected to the conical gear, the middle part of the left inner side of the gear rack is rotatably connected to the conical gear, and the middle part of the right end of the combing motor is fixedly connected to the conical gear.

[0011] As a further description of the above technical solution:

[0012] A combing frame is fixedly connected to the middle of the front and rear ends of the outer sides of the conical toothed disc.

[0013] As a further description of the above technical solution:

[0014] A lead screw hole is provided in the middle of the left end of the moving block.

[0015] As a further description of the above technical solution:

[0016] The storage box is provided with a cable tie unloading groove in the middle of the front and rear ends and the middle of the left and right sides.

[0017] As a further description of the above technical solution:

[0018] A rotation groove is opened in the middle of the top inner side of the gear frame, a gear plate rotation groove is opened in the middle of the left inner side of the gear frame, and a motor shaft hole is opened in the middle of the right inner side of the gear frame.

[0019] As a further description of the above technical solution:

[0020] The front end of the outer bottom of the No. 1 hydraulic telescopic seat is fixedly connected with a hydraulic control valve, and the front end of the outer bottom of the No. 2 hydraulic telescopic seat is fixedly connected with a hydraulic control valve.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the container bags are opened by the support rods, and then the container bags are combed by the push rods. Then, the combed container bags are staggered and placed by the rotating seat to ensure that the thickness of the combed container bags is relatively uniform.

[0023] 2. In the present invention, the strapping belt is quickly wrapped by fixing the strapping groove on the base, and then the strapping belt is fastened and fixed by fixing the buckle, thereby improving the strapping efficiency of the container bag. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional diagram of a bundling device for bulk bag production proposed by the present invention;

[0025] Figure 2 This is a schematic diagram of the explosion structure of the bulk bag combing of the bundling device for bulk bag production proposed by the utility model;

[0026] Figure 3 This is a structural schematic diagram of a rotating storage box of a bundling device for container bag production proposed by the present invention;

[0027] Figure 4This is a schematic structural diagram of a compressor of a bundling device for producing bulk bags proposed by the utility model.

[0028] Legend:

[0029] 1. Rotating base; 2. Rotating motor; 3. Storage box; 4. Horizontal bundling slot; 5. Vertical bundling slot; 6. De-rack slot; 7. Moving slot; 8. Equipment base; 9. Moving screw; 10. Servo motor; 11. No. 1 hydraulic telescopic base; 12. No. 1 hydraulic telescopic rod; 13. Combing base; 14. Combing motor; 15. Gear rack; 16. Conical gear disc; 17. Conical gear; 18. Combing rack; 19. No. 2 hydraulic telescopic base; 20. No. 2 hydraulic telescopic rod; 21. Extrusion rack; 22. Force distributor; 23. Pressure rod; 24. Pressure block; 25. Motor rack; 26. Moving block. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1-Figure 3, The utility model provides an embodiment of a bundling device for container bag production, including an equipment seat 8, a moving groove 7 is opened in the middle of the left top of the equipment seat 8, a moving block 26 is slidably connected to the inside of the moving groove 7, and the middle of the top of the moving block 26 is fixedly connected to the No. 1 hydraulic telescopic seat 11, and the middle of the top of the No. 1 hydraulic telescopic seat 11 is slidably connected to the No. 1 hydraulic telescopic rod 12, and the middle of the top of the No. 1 hydraulic telescopic rod 12 is fixedly connected to a combing seat 13, and the middle of the right end of the combing seat 13 is fixedly connected to a motor frame 25, and the top of the left end of the motor frame 25 is fixedly connected to a combing motor 14, and the right end of the motor frame 25 is fixedly connected to a gear frame 15, and a transmission assembly is provided inside the gear frame 15 for power transmission of the container bag combing mechanism, and the middle of the top right of the equipment seat 8 is fixedly connected to a rotating base 1, and the middle of the top of the rotating base 1 is fixedly connected to a rotating motor 2, and the middle of the top of the rotating motor 2 is rotatably connected to a storage box 3, and a horizontal The bundling groove 4 includes a combing motor 14, a gear rack 15, a conical toothed disc 16 and a conical gear 17 in the transmission assembly. The middle part of the top inner side of the gear rack 15 is rotatably connected to the conical gear 17, and the middle part of the left inner side of the gear rack 15 is rotatably connected to the conical toothed disc 16. The middle part of the right end of the combing motor 14 is fixedly connected to the conical toothed disc 16. The combing motor 14 drives the conical toothed disc 16 to comb the frame 18 to open the inside of the container bag. At the same time, when the container bag is contracted, the container bag can be combed and folded. Finally, the moving block 26 drives the No. 1 hydraulic telescopic seat 11 to transport the container bag to the storage box 3. After transporting it to the top of the storage box 3, the No. 1 hydraulic telescopic rod 12 drives the combing frame 18 to descend, and then the combing frame 18 stores the container bag in the storage box 3 through the unloading slot 6 on the storage box 3, and driven by the moving block 26, the combing frame 18 is moved to the left end, and then the rotating motor 2 drives the storage box 3 to rotate the angle, and at the same time, the operation is repeated to store the container bag.

[0032] Reference Figure 1 and Figure 3-Figure 4 A longitudinal bundling groove 5 is provided in the middle of the bottom inner side of the storage box 3 from front to back, and a detachment groove 6 is provided at the front and rear ends of the left and right ends of the storage box 3. The right side of the top of the equipment seat 8 is fixedly connected to the second hydraulic telescopic seat 19, and the middle of the top of the second hydraulic telescopic seat 19 is fixedly connected to the second hydraulic telescopic rod 20. The middle of the top of the second hydraulic telescopic rod 20 is fixedly connected to the extrusion frame 21. The left side of the bottom end of the extrusion frame 21 is fixedly connected to the force component block 22, and the four corners of the bottom end of the force component block 22 are equidistantly fixed to the pressure rods 23. A pressure block 24 is fixedly connected to the middle of the bottom end of the pressure rod 23. When an appropriate number of bags are stored in the storage box 3, the force block 22 on the No. 2 hydraulic telescopic seat 19 is driven to press the pressure block 24 downward, so that the bag in the storage box 3 is compressed and collected. Then, the worker passes the strapping through the horizontal strapping groove 4 and the longitudinal strapping groove 5, and uses a fixed clip machine to tighten the strapping to ensure the compression and storage of the bag.

[0033] Reference Figure 1-Figure 4 The left middle part of the moving block 26 is threadedly connected to a moving screw 9, and the middle part of the left end of the moving screw 9 is fixedly connected to a servo motor 10. The middle part of the front and rear ends of the outer sides of the conical gear disc 16 is fixedly connected to a combing frame 18. A screw hole is provided in the middle of the left end of the moving block 26, and a cable tie unloading groove is provided in the middle of the front and rear ends of the storage box 3 and the middle of the left and right sides. A rotation groove is provided in the middle of the top inner side of the gear rack 15, and a gear disc rotation groove is provided in the middle of the left end of the inner side of the gear rack 15. A motor shaft hole is provided in the middle of the right end of the inner side of the gear rack 15. The front end of the outer bottom of the No. 1 hydraulic telescopic seat 11 is fixedly connected to a hydraulic control valve, and the front end of the outer bottom of the No. 2 hydraulic telescopic seat 19 is fixedly connected to the hydraulic control valve. When the worker is bundling the container bag, the servo motor 10 drives the moving screw 9 to rotate, prompting the moving block 26 to move left and right in the moving slot 7, so that the comber moves to the combing area before combing to put the container bag on the combing frame 18 for combing.

[0034] Working principle: When workers are bundling bulk bags, the servo motor 10 drives the moving screw 9 to rotate, prompting the moving block 26 to move left and right in the moving groove 7, so that the comber moves to the combing area before combing to put the bulk bag on the combing frame 18 for combing. The combing motor 14 drives the conical toothed disc 16 to open the inside of the bulk bag. At the same time, when it shrinks, the bulk bag can be combed and folded. Subsequently, the moving block 26 drives the No. 1 hydraulic telescopic seat 11 to transport the bulk bag to the storage box 3. After it is transported to the top of the storage box 3, the No. 1 hydraulic telescopic rod 12 drives the combing frame 18 to descend, and then the combing frame 18 passes through the storage box 3. The unloading slot 6 stores the bulk bags in the storage box 3, and driven by the moving block 26, prompts the combing rack 18 to move to the left end, and then the rotating motor 2 drives the storage box 3 to rotate the angle. At the same time, the operation is repeated to store the bulk bags. When the storage box 3 stores an appropriate number of bulk bags, then, driven by the No. 2 hydraulic telescopic seat 19, the force block 22 on the No. 2 hydraulic telescopic rod 20 presses the pressure block 24 downward, so that the bulk bags in the storage box 3 are compressed and collected. Then, the worker passes the strapping through the horizontal strapping slot 4 and the longitudinal strapping slot 5, and uses a fixed clip machine to tighten the strapping to ensure the compression and storage of the bulk bags.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A bundling device for producing bulk bags, comprising a device base (8), characterized in that: A moving groove (7) is provided in the middle of the left top of the equipment seat (8), and a moving block (26) is slidably connected to the inside of the moving groove (7). The middle of the top of the moving block (26) is fixedly connected to a No. 1 hydraulic telescopic seat (11), and the middle of the top of the No. 1 hydraulic telescopic seat (11) is slidably connected to a No. 1 hydraulic telescopic rod (12). The middle of the top of the No. 1 hydraulic telescopic rod (12) is fixedly connected to a combing seat (13). The middle of the right end of the combing seat (13) is fixedly connected to a motor frame (25). The top of the left end of the motor frame (25) is fixedly connected to a combing motor (14). The right end of the motor frame (25) is fixedly connected to a gear frame (15). A transmission component is provided inside the gear frame (15) for power transmission of the container bag combing mechanism. The middle of the right top of the equipment seat (8) is fixedly connected to a rotating base (1). The middle of the top of the rotating base (1) is fixedly connected to A rotating motor (2) is connected, and the middle part of the top of the rotating motor (2) is rotatably connected to a storage box (3), a horizontal bundling groove (4) is opened from left to right on the middle side of the bottom of the inner side of the storage box (3), a longitudinal bundling groove (5) is opened from front to back on the middle side of the bottom of the inner side of the storage box (3), and a frame-detaching groove (6) is opened on the front and back parts of the left and right ends of the storage box (3), the top right side of the equipment seat (8) is fixedly connected to a No. 2 hydraulic telescopic seat (19), the middle part of the top of the No. 2 hydraulic telescopic seat (19) is fixedly connected to a No. 2 hydraulic telescopic rod (20), the middle part of the top of the No. 2 hydraulic telescopic rod (20) is fixedly connected to an extrusion frame (21), the left side of the bottom end of the extrusion frame (21) is fixedly connected to a force component block (22), the four corners of the bottom end of the force component block (22) are fixedly connected to pressure rods (23) at equal distances, and the middle part of the bottom end of the pressure rod (23) is fixedly connected to a pressure block (24).

2. The bundling device for container bag production according to claim 1, characterized in that: The middle portion of the left side of the moving block (26) is threadedly connected to a moving lead screw (9), and the middle portion of the left end of the moving lead screw (9) is fixedly connected to a servo motor (10).

3. The bundling device for container bag production according to claim 1, characterized in that: The transmission assembly comprises a combing motor (14), a gear rack (15), a conical toothed disc (16) and a conical gear (17), wherein the middle portion of the inner top end of the gear rack (15) is rotatably connected to the conical gear (17), the middle portion of the inner left end of the gear rack (15) is rotatably connected to the conical toothed disc (16), and the middle portion of the right end of the combing motor (14) is fixedly connected to the conical toothed disc (16).

4. The bundling device for container bag production according to claim 3, characterized in that: A combing frame (18) is fixedly connected to the middle of the front and rear ends of the outer sides of the conical toothed disc (16).

5. The bundling device for container bag production according to claim 1, characterized in that: A lead screw hole is provided in the middle of the left end of the moving block (26).

6. The bundling device for container bag production according to claim 1, characterized in that: The storage box (3) is provided with a cable tie unloading groove in the middle of the front and rear ends and the middle of the left and right sides.

7. The bundling device for container bag production according to claim 1, characterized in that: A rotation slot is provided in the middle of the top inner side of the gear rack (15), a toothed disc rotation slot is provided in the middle of the left inner side of the gear rack (15), and a motor shaft hole is provided in the middle of the right inner side of the gear rack (15).

8. The bundling device for container bag production according to claim 1, characterized in that: The front end of the outer bottom of the No. 1 hydraulic telescopic seat (11) is fixedly connected to a hydraulic control valve, and the front end of the outer bottom of the No. 2 hydraulic telescopic seat (19) is fixedly connected to a hydraulic control valve.