Full-automatic roller conveyor

Through the design of a fully automatic roller conveyor, the automatic conveying of sheets is achieved by using a drive motor and a synchronous belt, which solves the problem of manual loading and improves processing efficiency and practicality.

CN223253931UActive Publication Date: 2025-08-22QINGDAO DAJIANG MACHINERY CO LTD
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Patent Information

Application Number
CN202422800701.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-08-22
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing roller conveyors require manual loading during plate processing, resulting in high labor intensity and affecting work efficiency.

Method used

A fully automatic roller conveyor is designed, including a driving motor, an active pulley, a synchronous belt and an automatic discharge box. The motor drives the pulley and a synchronous belt to realize the rotation of the conveyor roller, and the friction between the automatic discharge box and the belt machine is used to realize the automatic discharge of the sheet, and the barrier components are used to adapt to the sheet of different thicknesses.

Benefits of technology

Automatic loading and conveying of sheets is realized, manual operation is reduced, working efficiency is improved, and sheets of different thicknesses are adapted to sheets, which increases practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a full-automatic roller conveyor, which belongs to the technical field of roller conveyors and comprises a support, a plurality of conveying rollers, a driving motor, a driving belt pulley, a driving belt and a synchronous belt, a plurality of conveying rollers are arranged on the inner side of the support in a rolling manner through bearings, and two driven belt pulleys are fixedly arranged at the outer ends of the conveying rollers. A driving motor is installed at the bottom of the left end of the support, a driving belt wheel is installed at the output end of the driving motor, and a driving belt is arranged between the driving belt wheel and the leftmost driven belt wheel in a sleeving mode; the automatic blanking box is arranged, when the plates are processed, the stacked plates are placed on the belt conveyor in the automatic blanking box through a forklift, the belt conveyor driving motor drives the belt conveyor to rotate, the lowest plate moves towards the right side through the blanking port through the friction force between the belt conveyor and the lowest plate, and the lowest plate moves towards the right side through the blanking port. And the plates are conveyed until falling onto the conveying rollers, and the automatic discharging effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller conveyors, in particular to a full-automatic roller conveyor. Background Art

[0002] Roller conveyor, also known as roller conveyor or roller conveyor, is a conveyor that uses a number of rollers mounted on a fixed bracket at a certain interval to transport items.

[0003] When processing the plate, a roller conveyor is needed to transport the plate to the polishing and grinding machine for polishing and grinding to ensure that the plate is flat and smooth. The roller conveyor in the existing technology does not have the function of automatic loading. When processing the plate, it is necessary to manually move the plate onto the stick conveyor for conveying and processing the plate. The labor intensity is high and the work efficiency is affected. Therefore, a fully automatic roller conveyor is designed to solve the above problem. Utility Model Content

[0004] The purpose of the utility model is to solve the problems existing in the above-mentioned background technology and to propose a fully automatic roller conveyor.

[0005] The technical problem to be solved by the utility model is to provide a fully automatic roller conveyor, which solves the problem in the prior art that when processing sheet materials, manual labor is required to move the sheet materials onto a roller conveyor for conveying and processing the sheet materials, which is labor-intensive.

[0006] The utility model provides a fully automatic roller conveyor, comprising a bracket, a conveying roller, a driving motor, a driving pulley, a driving belt and a synchronous belt, wherein a plurality of conveying rollers are provided on the inner side of the bracket for rolling operation through bearings, two driven pulleys are fixedly provided on the outer ends of the conveying rollers, a driving motor is installed on the bottom of the left end of the bracket, a driving pulley is installed on the output end of the driving motor, a driving belt is sleeved between the driving pulley and the leftmost driven pulley, a synchronous belt is sleeved between the driven pulleys at the outer ends of two adjacent conveying rollers, an automatic unloading box is installed on the left side of the upper surface of the bracket, and the automatic unloading box is a box structure with an opening at the right end;

[0007] The automatic unloading box includes a unloading port, a belt conveyor and a belt conveyor driving motor. A unloading port is opened below the right surface of the automatic unloading box, a belt conveyor is installed at the inner bottom of the automatic unloading box, and a belt conveyor driving motor is installed on the outer side of the automatic unloading box.

[0008] Preferably, the upper surface of the belt of the belt conveyor is provided with a frosted layer.

[0009] Preferably, the right end of the belt conveyor extends out of the discharge port, and the distance between the top of the discharge port and the upper surface of the belt conveyor is greater than the thickness of the sheet material to be processed and less than 2 times the thickness of the sheet material to be processed.

[0010] Preferably, a blocking assembly is fixedly provided on the right side surface of the automatic unloading box, and the blocking assembly includes a track rod, a bolt hole, a blocking plate and a positioning bolt. The track rod is fixedly provided in the center of the right side surface of the automatic unloading box, and a plurality of bolt holes are provided on the track rod at equal distances. A blocking plate is provided through the track rod, and a positioning bolt is threadedly connected above the right side surface of the blocking plate.

[0011] Preferably, the track rod is in a convex shape, and a track groove matching the track rod is provided on the blocking plate. When the blocking plate slides on the track rod, the left side is in close contact with the right side surface of the automatic unloading box.

[0012] Preferably, the positioning bolt matches the bolt hole.

[0013] Compared with the prior art, the present invention has at least the following beneficial effects:

[0014] 1. The utility model is provided with a driving motor, a driving pulley, a driving belt, a synchronous belt and a driven pulley. When the driving motor is turned on, it drives the driving pulley to rotate. The driving pulley drives the rightmost driven pulley and the conveying roller to rotate through the driving belt. Another driven pulley on the rightmost conveying roller drives the adjacent driven pulley to rotate through the synchronous belt, so that all the conveying rollers rotate to achieve the effect of material conveying.

[0015] 2. The utility model is provided with an automatic unloading box. When processing the sheet materials, a forklift is used to place the stacked sheets onto the belt conveyor in the automatic unloading box. The belt conveyor drive motor drives the belt conveyor to rotate. The friction between the belt conveyor and the lowest sheet material causes the lowest sheet material to move to the right through the unloading port until the sheet material falls onto the conveyor roller for transportation, thereby achieving the effect of automatic unloading.

[0016] 3. The utility model is provided with a blocking assembly. According to the thickness of the sheet material, the positioning bolts are loosened and the blocking plate is moved up and down along the track rod, so that the bottom of the blocking plate partially blocks the unloading port, and the distance between the blocking plate and the belt conveyor is greater than the thickness of the sheet material to be processed and less than 2 times the thickness of the sheet material, so that it is convenient to automatically load sheets of different thicknesses, thereby increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0018] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model.

[0019] Figure 2 For this utility model Figure 1 A is an enlarged structural diagram.

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the automatic unloading box of the utility model.

[0021] Figure 4 This is a right side schematic diagram of the three-dimensional structure of the automatic unloading box of the utility model.

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the barrier component of the utility model.

[0023] [reference numerals]

[0024] 1. Bracket; 2. Conveyor roller; 201. Driven pulley; 3. Drive motor; 4. Driving pulley; 5. Driving belt; 6. Synchronous belt; 7. Automatic unloading box; 701. Unloading port; 702. Belt conveyor; 703. Belt conveyor drive motor; 8. Track rod; 801. Bolt hole; 802. Blocking plate; 803. Positioning bolt. DETAILED DESCRIPTION

[0025] Example:

[0026] like Figure 1-Figure 5 As shown, an embodiment of the present utility model provides a fully automatic roller conveyor, including a bracket 1, a conveying roller 2, a driving motor 3, a driving pulley 4, a driving belt 5 and a synchronous belt 6. A plurality of conveying rollers 2 are provided on the inner side of the bracket 1 through bearings for rolling. Two driven pulleys 201 are fixedly provided at the outer ends of the conveying rollers 2. A driving motor 3 is installed at the bottom of the left end of the bracket 1, and a driving pulley 4 is installed at the output end of the driving motor 3. A driving belt 5 is provided between the driving pulley 4 and the leftmost driven pulley 201. A synchronous belt 6 is provided between the driven pulleys 201 at the outer ends of two adjacent conveying rollers 2. An automatic unloading box 7 is installed on the left side of the upper surface of the bracket 1. The automatic unloading box 7 is a box structure with an opening at the right end.

[0027] The automatic unloading box 7 includes a unloading port 701, a belt conveyor 702 and a belt conveyor drive motor 703. The unloading port 701 is opened below the right surface of the automatic unloading box 7, the belt conveyor 702 is installed at the inner bottom of the automatic unloading box 7, and the belt conveyor drive motor 703 is installed on the outer side of the automatic unloading box 7.

[0028] By providing a driving motor 3, a driving pulley 4, a driving belt 5, a synchronous belt 6 and a driven pulley 201, the driving motor 3 is turned on to drive the driving pulley 4 to rotate, and the driving pulley 4 drives the rightmost driven pulley 201 and the conveying roller 2 to rotate through the driving belt 5, and the other driven pulley 201 on the rightmost conveying roller 2 drives the adjacent driven pulley 201 to rotate through the synchronous belt 6, so that all the conveying rollers 2 rotate to achieve the effect of material conveying.

[0029] In this embodiment, a frosted layer is provided on the upper surface of the belt of the belt conveyor 702 to increase the friction coefficient of the belt of the belt conveyor 702 and increase the friction when contacting the sheet material.

[0030] In this embodiment, the right end of the belt conveyor 702 extends out of the unloading port 701, and the distance between the top of the unloading port 701 and the upper surface of the belt conveyor 702 is greater than the thickness of the sheet material to be processed and less than 2 times the thickness of the sheet material to be processed, thereby achieving the effect of automatic unloading of a single sheet material.

[0031] By providing an automatic unloading box 7, when processing the sheet materials, a forklift is used to place the stacked sheets onto the belt conveyor 702 in the automatic unloading box 7, and the belt conveyor drive motor 703 drives the belt conveyor 702 to rotate. Through the friction between the belt conveyor 702 and the lowest sheet material, the lowest sheet material moves to the right through the unloading port 701 until the sheet material falls onto the conveyor roller 2 for transportation, thereby achieving the effect of automatic unloading.

[0032] In this embodiment, a blocking assembly is fixedly provided on the right side surface of the automatic unloading box 7, and the blocking assembly includes a track rod 8, a bolt hole 801, a blocking plate 802 and a positioning bolt 803. The track rod 8 is fixedly provided in the center of the right side surface of the automatic unloading box 7. A plurality of bolt holes 801 are provided on the track rod 8 at equal distances. A blocking plate 802 is provided through the track rod 8, and a positioning bolt 803 is threadedly connected to the upper side of the right side surface of the blocking plate 802.

[0033] In this embodiment, the track rod 8 is in a convex shape, and a track groove matching the track rod 8 is provided on the blocking plate 802. When the blocking plate 802 slides on the track rod 8, the left side is tightly attached to the right side surface of the automatic unloading box 7, ensuring the stability of the blocking plate 802 when it is raised and lowered along the track rod 8.

[0034] In this embodiment, the positioning bolts 803 are matched with the bolt holes 801 , so that the positioning bolts 803 can be conveniently threadedly connected to different bolt holes 801 .

[0035] By providing a blocking assembly, according to the thickness of the sheet material, loosen the positioning bolt 803, and move the blocking plate 802 up and down along the track rod 8, so that the bottom of the blocking plate 802 partially blocks the discharge port 701, and the distance between the blocking plate 802 and the belt conveyor 702 is greater than the thickness of the sheet material to be processed and less than 2 times the thickness of the sheet material, so that it is convenient to automatically load sheets of different thicknesses, thereby increasing practicality.

[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the scope of protection of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A fully automatic roller conveyor, characterized by: The invention comprises a bracket (1), a conveying roller (2), a driving motor (3), a driving pulley (4), a driving belt (5) and a synchronous belt (6); a plurality of conveying rollers (2) are provided on the inner side of the bracket (1) for rolling motion via bearings; two driven pulleys (201) are fixedly provided on the outer ends of the conveying rollers (2); a driving motor (3) is installed at the bottom of the left end of the bracket (1); a driving pulley (4) is installed at the output end of the driving motor (3); a driving belt (5) is provided between the driving pulley (4) and the leftmost driven pulley (201); a synchronous belt (6) is provided between the driven pulleys (201) at the outer ends of two adjacent conveying rollers (2); an automatic unloading box (7) is provided on the left side of the upper surface of the bracket (1); the automatic unloading box (7) is a box structure with an opening at the right end; The automatic unloading box (7) comprises an unloading port (701), a belt conveyor (702) and a belt conveyor drive motor (703); the unloading port (701) is provided below the right side surface of the automatic unloading box (7); the belt conveyor (702) is installed at the bottom of the inner side of the automatic unloading box (7); and the belt conveyor drive motor (703) is installed at the outer side of the automatic unloading box (7).

2. The fully automatic roller conveyor according to claim 1, characterized in that: The upper surface of the belt of the belt conveyor (702) is provided with a frosted layer.

3. The fully automatic roller conveyor according to claim 2, characterized in that: The right end of the belt conveyor (702) extends out of the discharge port (701), and the distance between the top of the discharge port (701) and the upper surface of the belt conveyor (702) is greater than the thickness of the sheet material to be processed and less than 2 times the thickness of the sheet material to be processed.

4. The fully automatic roller conveyor according to claim 1, characterized in that: A blocking assembly is fixedly provided on the right side surface of the automatic unloading box (7), and the blocking assembly includes a track rod (8), a bolt hole (801), a blocking plate (802) and a positioning bolt (803). The track rod (8) is fixedly provided at the center of the right side surface of the automatic unloading box (7), a plurality of bolt holes (801) are provided on the track rod (8) at equal intervals, a blocking plate (802) is provided through the track rod (8), and a positioning bolt (803) is threadedly connected above the right side surface of the blocking plate (802).

5. The fully automatic roller conveyor according to claim 4, characterized in that: The track rod (8) is in a convex shape, and a track groove matching the track rod (8) is provided on the blocking plate (802). When the blocking plate (802) slides on the track rod (8), the left side is in close contact with the right side surface of the automatic unloading box (7).

6. The fully automatic roller conveyor according to claim 5, characterized in that: The positioning bolt (803) is matched with the bolt hole (801).