Vinasse hopper transfer chain conveyor for wine making
By designing a wine-making stew transport chain conveyor, using double-row chains and motor reducer drives, combined with the limit structure, the efficient and safe problems in the transport of wine-making materials are solved, and efficient, energy-saving and low-maintenance material transport effects are achieved.
Patent Information
- Application Number
- CN202422156523.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the prior art, it is difficult to achieve efficient and safe material transportation in the transfer of brewing materials, and manual transportation is strong, low efficiency and material transportation is not timely.
A wine-making sludge transport chain conveyor is designed, which adopts double-row chains and motor reducer drives, combined with mechanical and electronic limit structures to achieve efficient material transport, and transmit power through transmission gears and driven gears to adapt to different layout needs.
It improves material transport efficiency, reduces equipment energy consumption and maintenance costs, has a wide range of applications, and is suitable for the transportation of various material forms, meeting the needs of efficient, energy-saving, safe and flexible layout.
Smart Images

Figure CN223254059U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winemaking lees bucket transportation, in particular to a winemaking lees bucket transportation chain conveyor. Background Art
[0002] Liquor is mainly made from grains such as sorghum, and koji is a saccharification and fermentation agent. After processes such as solid-state fermentation, solid-state distillation, storage and blending, the final product is an alcoholic beverage mainly composed of ethanol and water and containing a variety of trace ingredients.
[0003] With the gradual development of mechanization, more and more mechanized equipment is being used in the production of liquor. During the liquor production process, grain conditioning, ingredient mixing, and cellaring all require material transportation. Currently, material transportation is mostly carried out using crane grabs, forklifts, and tank trucks.
[0004] Driving grab buckets and forklifts are limited by load and safety, making it difficult to achieve efficient and safe material transportation. At the same time, the use of more transfer tools increases the energy consumption and failure rate of equipment. Traditional brewing workshops mainly use manual labor for material transfer, which results in high labor intensity, low efficiency and untimely material transfer.
[0005] Therefore, it is necessary to provide a winemaking dregs bucket transfer chain conveyor to solve the above technical problems. Utility Model Content
[0006] The utility model provides a chain conveyor for transferring dregs buckets for brewing wine, which solves the problem that it is difficult to achieve efficient and safe material transportation by crane grab buckets and forklifts, while manual transportation has high work intensity, low efficiency and untimely material transportation.
[0007] In order to solve the above technical problems, the utility model provides a winemaking dregs bucket transfer chain conveyor comprising: two base frames;
[0008] Four brackets, the four brackets are respectively fixedly connected to the tops of the two base frames near the two ends, the tops of the four brackets are installed with cross braces, the tops of the cross braces near the front and back sides are installed with two sets of double-row chains through the master and slave sprockets and sprockets, and the tops of the cross braces at the front and back sides are both installed with mechanical and electronic limit structures;
[0009] A support plate, the support plate being installed between one set of brackets, a motor reducer being installed on the top of the support plate through a motor reducer shield, and a transmission gear and a driven gear being provided at the output end of the motor reducer;
[0010] The two brackets on the same chassis form a group. The driven gear is installed on the shaft between the master and driven sprockets, and the transmission gear is installed on the output end of the motor reducer. The power of the motor reducer is transmitted to the double-row chains on both sides through gear transmission to achieve the transfer purpose. The motor reducer is placed under the conveyor cross brace, which greatly saves equipment space and realizes space optimization. Limiters are installed on both sides to ensure that the bucket is placed in place. The motor uses a variable frequency motor to meet the forward and reverse rotation requirements. The chain conveyor has a large conveying capacity and low energy consumption. At the same time, the chain conveyor can adapt to different layout requirements, including elevated, ground or pit layout, as well as horizontal or climbing installation. The conveyor chain is made of alloy material and has undergone advanced heat treatment.
[0011] Preferably, the inner surface of the double-row chain is meshed with the master and driven sprockets and the sprocket, and the transmission gear and the driven gear are connected via a chain;
[0012] The driving gear and the driven gear rotate synchronously to transmit power.
[0013] Preferably, the bottoms of the two base frames are fixedly connected with internal thread bolts near both ends, and the bottom ends of the internal thread bolts are threadedly connected with adjustment bolts;
[0014] The bottom end of the adjusting bolt is provided with an anti-slip pad.
[0015] Preferably, the tops of the two base frames are fixedly connected to positions near both ends thereof with fixing plates, and a stabilizing rod is fixedly connected between the two base frames;
[0016] Stabilizer bars can increase the stability of both chassis.
[0017] Preferably, the top ends of the fixing plates are fixedly connected to hydraulic rods, the telescopic ends of the hydraulic rods are fixedly connected to docking bolts, and the outer surfaces of the hydraulic rods are provided with reinforcement rings;
[0018] The docking pins are square and have hydraulic rods that provide the upward thrust.
[0019] Preferably, the bottom ends of the four brackets are each provided with a mounting opening, and the tops of the inner walls of the mounting openings are each fixedly connected to a limiting block;
[0020] The bottom of the limit block is provided with an opening for inserting the docking bolt.
[0021] Preferably, a bubble level is mounted on the bottom of the cross brace near the front and back sides via a fixing bracket, and a control switch is mounted on the front side of the cross brace via a mounting base;
[0022] The control switch can control the operation of the equipment on the chassis.
[0023] Compared with the related art, the winemaking dregs bucket transfer chain conveyor provided by the utility model has the following beneficial effects:
[0024] The utility model provides a chain conveyor for transferring lees for brewing wine. In order to realize efficient transfer of materials in the lees during brewing and improve the transfer efficiency, a cross brace is installed on four brackets, and then two groups of chains with two double rows are installed on the cross brace, and the motor reducer is installed on the support plate. At the same time, the motor reducer and the shafts of the master and slave sprockets are connected by using transmission gears and driven gears, so that the motor reducer can provide power to the master and slave sprockets, and mechanical and electronic limiting structures are installed on the cross brace. Through the design optimization and material selection of the structure, the maintenance rate of the chain conveyor is low, and the maintenance cost can be kept low. At the same time, the chain conveyor has a wide range of applications and is suitable for conveying materials in various forms. These advantages make the chain conveyor have broad application prospects in industrial production, especially in occasions that require high efficiency, energy saving, safety, long life and flexible arrangement. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic structural diagram of a first embodiment of a chain conveyor for transferring lees buckets for brewing wine provided by the utility model;
[0026] Figure 2 Provides a schematic diagram of the structure of the motor reducer shield for the utility model;
[0027] Figure 3 This is a structural schematic diagram of a second embodiment of the chain conveyor for transferring lees buckets for brewing wine provided by the utility model;
[0028] Figure 4 Provides a structural diagram of the installation port for the utility model;
[0029] Figure 5 The utility model provides a structural schematic diagram of a docking bolt.
[0030] Numbers in the figure: 1. Base frame, 2. Sprocket, 3. Bracket, 4. Cross brace, 5. Master and slave sprockets, 6. Motor reducer, 7. Transmission gear, 8. Double-row chain, 9. Driven gear, 10. Mechanical and electronic limit structure, 11. Support plate, 12. Hydraulic rod, 13. Internal threaded bolt, 14. Fixing plate, 15. Stabilizer bar, 16. Control switch, 17. Mounting base, 18. Fixing bracket, 19. Bubble level, 20. Mounting port, 21. Adjusting bolt, 22. Reinforcement ring, 23. Docking bolt, 24. Limit block, 25. Motor reducer cover. DETAILED DESCRIPTION
[0031] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0032] Please refer to Figure 1 、 Figure 2 ,in, Figure 1 This is a schematic structural diagram of a first embodiment of a chain conveyor for transferring lees buckets for brewing wine provided by the utility model; Figure 2 The utility model provides a schematic diagram of the structure of the motor reducer shield. The wine dregs bucket transfer chain conveyor includes: two base frames 1;
[0033] Four brackets 3, the four brackets 3 are respectively fixedly connected to the top of the two base frames 1 near the two ends, and the top of the four brackets 3 is installed with a cross brace 4. The top of the cross brace 4 near the front and back sides is installed with two sets of double-row chains 8 through the master and slave sprockets 5 and the sprocket 2. The top of the cross brace 4 at the front and back sides is installed with mechanical and electronic limit structures 10;
[0034] A support plate 11 is installed between one set of brackets 3. A motor reducer 6 is installed on the top of the support plate 11 through a motor reducer shield 25. A transmission gear 7 and a driven gear 9 are provided at the output end of the motor reducer 6.
[0035] The two brackets 3 on the same chassis 1 are a group, the driven gear 9 is installed on the shaft between the master and driven sprockets 5, and the transmission gear 7 is installed at the output end of the motor reducer 6. The power of the motor reducer 6 is transmitted to the double-row chains 8 on both sides through gear transmission to achieve the transfer purpose. The motor reducer 6 is placed under the conveyor cross brace, which greatly saves equipment space and realizes space optimization. Limiters are equipped on both sides to ensure that the bucket is placed in place. The motor uses a variable frequency motor to meet the forward and reverse rotation requirements. The chain conveyor has a large conveying capacity and low energy consumption. At the same time, the chain conveyor can adapt to different layout requirements, including elevated, ground or pit layout, as well as horizontal or climbing installation. The conveyor chain is made of alloy material and has undergone advanced heat treatment processing to ensure its long service life. The rollers on the chain can also maintain a long service life. The bracket 3 and cross brace 4 are used to support the bucket.
[0036] The inner surface of the double-row chain 8 is meshed with the master and driven sprockets 5 and the sprocket 2, and the transmission gear 7 and the driven gear 9 are connected by a chain;
[0037] The transmission gear 7 and the driven gear 9 rotate synchronously to transmit power.
[0038] The working principle of the chain conveyor for transferring dregs bucket for brewing provided by the utility model is as follows:
[0039] A cross brace 4 is installed on the four brackets 3, and then two groups of two double-row chains are installed on the cross brace 4, and the motor reducer 6 is installed on the support plate 11. At the same time, the motor reducer 6 and the shafts of the master and slave sprockets 5 are connected by the transmission gear 7 and the driven gear 9, so that the motor reducer 6 can provide power to the master and slave sprockets 5, and the mechanical and electronic limiting structure 10 is installed on the cross brace 4. In actual use, the bucket is placed on the cross brace 4, and the mechanical and electronic limiting structure 10 is used to ensure that the bucket is in place. After it is in place, the operator starts the equipment. After the loading amount is reached, the motor reducer 6 starts to run, and the transmission gear 7 and the driven gear 9 are used to transmit power to the active and driven sprockets 5. The active and driven gears 9 and the sprocket 2 drive the double-row chain 8 to operate to realize the forward and reverse transportation of materials.
[0040] Compared with the related art, the winemaking dregs bucket transfer chain conveyor provided by the utility model has the following beneficial effects:
[0041] In order to achieve efficient transfer of materials in the lees during winemaking and improve the transfer efficiency, a cross brace 4 is installed on the four brackets 3, and then two groups of two double-row chains are installed on the cross brace 4, and the motor reducer 6 is installed on the support plate 11. At the same time, the transmission gear 7 and the driven gear 9 are used to connect the shafts of the motor reducer 6 and the master and slave sprockets 5, so that the motor reducer 6 can provide power to the master and slave sprockets 5, and the mechanical and electronic limit structures 10 are installed on the cross brace 4. Through the design optimization and material selection of this structure, the maintenance rate of the chain conveyor is low and the maintenance cost can be kept low. At the same time, the chain conveyor has a wide range of applications and is suitable for conveying materials in various forms. These advantages make the chain conveyor have broad application prospects in industrial production, especially in situations where high efficiency, energy saving, safety, long life and flexible layout are required.
[0042] Second embodiment
[0043] Please refer to Figure 3-Figure 4 - Figure 5 , Figure 3 This is a structural schematic diagram of a second embodiment of the chain conveyor for transferring lees buckets for brewing wine provided by the utility model; Figure 4 Provides a structural diagram of the installation port for the utility model; Figure 5 This utility model provides a schematic diagram of the structure of the docking bolt. Based on the chain conveyor for transferring the lees bucket for brewing provided in the first embodiment of this application, the second embodiment of this application provides another chain conveyor for transferring the lees bucket for brewing. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0044] Specifically, the difference of the winemaking lees bucket transfer chain conveyor provided in the second embodiment of the present application is that the bottom of the two base frames 1 near both ends are fixedly connected with internal thread bolts 13, and the bottom ends of the internal thread bolts 13 are threadedly connected with adjustment bolts 21;
[0045] The bottom end of the adjusting bolt 21 is provided with an anti-skid pad, and the adjusting bolt 21 can help the base frame 1 to be placed stably on an uneven ground.
[0046] A fixing plate 14 is fixedly connected to the top of the two base frames 1 near both ends, and a stabilizing rod 15 is fixedly connected between the two base frames 1;
[0047] The stabilizing rod 15 can increase the stability of the two chassis 1. The position of the fixing plate 14 is referenced Figure 3 .
[0048] The top of each fixing plate 14 is fixedly connected to a hydraulic rod 12, and the telescopic end of each hydraulic rod 12 is fixedly connected to a docking bolt 23. A reinforcement ring 22 is provided on the outer surface of each hydraulic rod 12.
[0049] The docking bolt 23 is square, the hydraulic rod 12 can provide an upward thrust, and the reinforcement ring 22 can increase the stability of the installation of the hydraulic rod 12.
[0050] The bottom ends of the four brackets 3 are each provided with a mounting opening 20 , and the top of the inner wall of the mounting opening 20 is fixedly connected to a limiting block 24 ;
[0051] The bottom of the limiting block 24 is provided with an opening for inserting the docking bolt 23 , and the outer surface of the reinforcement ring 22 contacts the inner surface of the installation opening 20 .
[0052] The bottom of the cross brace 4 near the front and back are both equipped with a bubble level 19 through a fixing frame 18, and the front of the cross brace 4 is equipped with a control switch 16 through a mounting base 17;
[0053] The control switch 16 can control the operation of the equipment on the base frame 1, and the bubble level 19 can assist the cross brace 4 to maintain a horizontal state.
[0054] Compared with the related art, the winemaking dregs bucket transfer chain conveyor provided by the utility model has the following beneficial effects:
[0055] In order to adjust the height of the cross brace 4 and facilitate transportation on conveying equipment at different heights, two hydraulic rods 12 are installed on the top of the two base frames 1 through two fixing plates 14, so that the hydraulic rod 12 is located near the two ends of the base frame 1, and then the docking bolt 23 at the top of the hydraulic rod 12 is docked with the limit block 24 inside the mounting port 20 at the bottom end of the bracket 3, and the docking bolt 23 is inserted into the inside of the limit block 24. At the same time, the reinforcement ring 22 is sleeved on the outer surface of the hydraulic rod 12 to increase the stability of the hydraulic rod 12 inside the mounting port 20. In actual use, the height of the cross brace 4 can be adjusted by starting the hydraulic rod 12. During the adjustment process, the bubble level 19 is used to ensure the parallelism of the cross brace 4. Through this structure, the height of the cross brace 4 can be adjusted according to needs, which facilitates the transportation of the bucket between conveying equipment at different heights, thereby improving the transportation efficiency and stability.
[0056] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A chain conveyor for transferring lees buckets for brewing wine, characterized in that: include: two bottom racks; Four brackets, the four brackets are respectively fixedly connected to the tops of the two base frames near the two ends, the tops of the four brackets are installed with cross braces, the tops of the cross braces near the front and back sides are installed with two sets of double-row chains through the master and slave sprockets and sprockets, and the tops of the cross braces at the front and back sides are both installed with mechanical and electronic limit structures; A support plate is installed between one group of brackets, a motor reducer is installed on the top of the support plate through a motor reducer shield, and a transmission gear and a driven gear are provided at the output end of the motor reducer.
2. The winemaking lees bucket transfer chain conveyor according to claim 1, characterized in that: The inner surface of the double-row chain is meshed with the master and driven sprockets and the sprockets, and the transmission gear and the driven gear are connected through a chain.
3. The winemaking lees bucket transfer chain conveyor according to claim 1, characterized in that: The bottoms of the two base frames are fixedly connected with internal thread bolts near both ends, and the bottom ends of the internal thread bolts are threadedly connected with adjustment bolts.
4. The winemaking lees bucket transfer chain conveyor according to claim 1, characterized in that: The tops of the two base frames are fixedly connected to positions near both ends thereof with fixing plates, and a stabilizing rod is fixedly connected between the two base frames.
5. The winemaking lees bucket transfer chain conveyor according to claim 4, characterized in that: The top ends of the fixing plates are fixedly connected with hydraulic rods, the telescopic ends of the hydraulic rods are fixedly connected with docking bolts, and the outer surfaces of the hydraulic rods are provided with reinforcement rings.
6. The winemaking lees bucket transfer chain conveyor according to claim 1, characterized in that: The bottom ends of the four brackets are each provided with a mounting opening, and the tops of the inner walls of the mounting openings are each fixedly connected with a limiting block.
7. The winemaking lees bucket transfer chain conveyor according to claim 1, characterized in that: A bubble level is installed at the bottom of the cross brace near the front and back sides through a fixing frame, and a control switch is installed at the front side of the cross brace through a mounting base.