Falling and conveying channel device of filter stick tray unloader

By designing the drop conveying channel device of the filter rod unloader, the flow guide block and diverter plate are used to solve the problem of chaotic drop of the filter rod, and the orderly conveying and efficient production of the filter rod are achieved.

CN223254153UActive Publication Date: 2025-08-22CHINA TOBACCO GUANGXI IND
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Patent Information

Application Number
CN202422627634.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-22
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing filter rod drop channel design causes confusion in the filter rod, which easily produces cross rods, causing blockage of downstream transmitters and affecting production continuity.

Method used

A drop conveying channel device for filter rod unloader is designed, including a conveying channel, a flow guide block and a splitter with a rectangular cavity structure, which is used to divert and rectify the filter rod, reduce the generation of cross rods, and ensure smooth transportation through a hinge fixing baffle.

Benefits of technology

It effectively reduces the generation of filter rod cross rods, improves conveying smoothness and production efficiency, ensures the stable supply of filter rods, and reduces the number of shutdowns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cigarette production auxiliary equipment, in particular to a filter stick tray unloader falling conveying channel device which comprises a conveying channel body, and the conveying channel body is provided with a conveying channel of a rectangular cavity structure. A filter stick inlet is formed in the top of the conveying channel body; a filter stick conveying device is arranged at the bottom of the conveying channel; a filter stick discharge hole is formed in the lower part of the right side of the conveying channel; a flow guide block is arranged in the conveying channel, and the flow guide block is arranged below the filter stick inlet; the upper part of the flow guide block is provided with a left inclined surface and a right inclined surface, and the lower part is provided with a right cambered surface; the flow guide device further comprises flow distribution plates, the flow distribution plates are of an arc-shaped structure, and the flow distribution plates are arranged on the left side and the right side of the flow guide block and used for further rectifying the filter stick flow distributed by the flow guide block. The utility model has the advantages that the production of transverse rods is reduced, the pressure on the filter rods at the bottom layer is reduced, the conveying smoothness is improved, and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of cigarette production auxiliary equipment, in particular to a falling conveying channel device of a filter rod unloading machine. Background Art

[0002] Filter rods, also known as filter tips, are components attached to cigarettes. Their primary function is to reduce the amount of harmful substances inhaled into the body through physical filtration during smoking. Currently, in cigarette production, filter rods are produced by forming machines, loaded onto trays by tray loading machines, and transported to a finished filter rod warehouse for storage. When filter rods are needed for the cigarette making process, the trays are unloaded by tray unloaders and transported to a dispenser, which then delivers them to the corresponding cigarette making machine. The process involves lifting the tray, rotating it, and unloading the filter rods. However, during the tray rotation process, the filter rods naturally fall due to gravity. Due to the wide discharge opening and lack of drainage and diversion, the falling filter rods can easily become tangled, resulting in horizontal sticks. This can clog the dispenser in the downstream machine, leading to a filter rod supply shortage and seriously impacting production demand. Summary of the Invention

[0003] To address the problem of poor conveying smoothness in existing conveying channels, which easily causes sticks to be sideways and thus leads to interruption of filter rod flow, a new filter rod dropping channel device is proposed. This device can divert filter rods for conveying after unloading the filter rod tray, avoiding surface damage caused by filter rod accumulation and preventing sideways mouth phenomenon during conveying.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A filter rod unloader falling conveying channel device comprises a conveying channel body, the conveying channel body is provided with a conveying channel with a rectangular cavity structure; a filter rod inlet is provided at the top of the conveying channel body; a filter rod conveying device is provided at the bottom of the conveying channel; a filter rod discharge port is provided at the lower right part of the conveying channel; a guide block is provided in the conveying channel, the guide block is provided below the filter rod inlet; the upper part of the guide block is provided with a left inclined surface and a right inclined surface, and the lower part thereof is provided with a right arc surface; and further comprises a diverter plate, the diverter plate is in an arc-shaped structure, the diverter plate is provided on the left and right sides of the guide block, and is used to further rectify the filter rod flow divided by the guide block.

[0006] Optionally, the end of the diverter plate is chamfered at 45°.

[0007] Optionally, the diverter plates are combined into a group with two intervals, and the diverter plates in a group are arranged on the same side of the guide block.

[0008] Optionally, a left slope and a right slope are respectively provided on the left and right sides of the conveying channel.

[0009] Optionally, a first group of splitter plates are provided between the left slope and the guide block; and a second group of splitter plates are provided between the right slope and the guide block.

[0010] Optionally, the bottom positions of the first group of diverter plates are the shortest distance from the filter rod conveying device; and the bottom positions of the second group of diverter plates are the furthest distance from the filter rod conveying device.

[0011] Optionally, a front protective baffle assembly is also included, which is arranged at the front of the device and fixed to the front end of the equipment through a hinge.

[0012] Optionally, an output channel baffle assembly is further included, which is arranged in front of the output channel opening and is fixed to the front end of the device through a hinge.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This device is designed with guide blocks and diverter plates to divert the filter rods during their falling process, effectively reducing the generation of horizontal rods and reducing the pressure on the bottom filter rods. This device enhances the smoothness of filter rod transportation and effectively improves production efficiency.

[0015] 2. The device is fixed with an output channel baffle by a hinge, which can ensure that the filter rod can be quickly taken out when needed, making the device run smoothly and reliably. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0017] Figure 1 A schematic structural diagram of a filter rod unloader conveying channel according to an embodiment of the present invention;

[0018] Figure 2 It is a structural diagram of the conveying channel;

[0019] Figures 3-4 Schematic diagram of the structure of the guide block;

[0020] Figure 5 It is a structural diagram of the front protective baffle assembly;

[0021] Figure 6 It is a structural diagram of the output channel port;

[0022] Figure 7 Schematic diagram of the structure of the output channel baffle assembly. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings of the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be noted that the terms "inside", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.

[0025] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0026] A filter rod unloading machine falling conveying channel device, such as Figures 1 to 7As shown, it includes a conveying channel body, which is provided with a conveying channel 1 with a rectangular cavity structure; a filter rod inlet 101 is provided at the top of the conveying channel body, and in this embodiment, the filter rod inlet is rectangular; a filter rod conveying device is provided at the bottom of the conveying channel 1, which is a conveyor belt 104 in this embodiment; the filter rod falls from the top of the conveying channel, and baffles are provided around it to prevent the filter rod from falling. After the filter rod falls onto the conveyor belt, it is conveyed to the right. An output channel opening 5 is provided at the lower right portion of the conveying channel 1. A guide block 2 is provided within the conveying channel 1. The guide block 2 is provided below the filter rod inlet. In this embodiment, the guide block 2 is provided in the middle of the conveying channel 1. Two guide blocks 2 are provided, including a left guide block 201 and a right guide block 202. The right guide block 202 is smaller than the left guide block 201 because filter rods are transported and accumulated from the left to the right. Therefore, the bottom position of the right guide block 202 is relatively higher. The upper portion of the guide block 2 is provided with a left inclined surface and a right inclined surface, and the lower portion is provided with a right curved surface. The guide block 2 has the following functions: 1. It diverts the filter rod flow during the conveying process, dividing the filter rod flow into three parts, making the filter rod flow conveying smoother and more efficient. 2. It reduces the pressure on the lower filter rods during the falling process.

[0027] It also includes a diverter plate 3, which is an arc-shaped structure. The diverter plate 3 is arranged on the left and right sides of the guide block 2 and is used to further rectify the filter rod flow divided by the guide block 2.

[0028] Optionally, in this embodiment, a left slope 102 and a right slope 103 are provided on the left and right sides of the conveying channel 1, respectively. The diverter plates 3 are combined into a group with two intervals, and a group of diverter plates is provided on the same side of the guide block. A first group of diverter plates is provided between the left slope and the guide block; a second group of diverter plates is provided between the right slope and the guide block. A third group of diverter plates is provided between the two guide blocks 2. That is, a total of six diverter plates are fixed in the conveying channel 1, including a first diverter plate 301, a second diverter plate 302, a third diverter plate 303, a fourth diverter plate 304, a fifth diverter plate 305, and a sixth diverter plate 306, all of which are arc-shaped structures, and their ends are chamfered at 45° to facilitate the sliding of filter rods. Its function is to further divert the filter rod flow divided by the guide block. The distance between the two diverter plates can just accommodate three filter rods to pass through, so that the filter rods are transported in an orderly manner, thereby reducing the generation of cross-mouth filter rods.

[0029] When producing filter rods of different models, in order to improve the efficiency of filter rod diversion and transportation and reduce the generation of horizontal rods, the diverter plate 3 can be disassembled and replaced with a diverter plate of corresponding size. The gap of the diverter plate can be adjusted according to the size of the filter rod, and then fixed with bolts to complete the replacement of the diverter plate. This design is quick and convenient and effectively improves the versatility of the falling channel.

[0030] Optionally, the bottom positions of the first group of diverter plates are the shortest distance from the filter rod conveying device; and the bottom positions of the second group of diverter plates are the furthest distance from the filter rod conveying device.

[0031] Optionally, it also includes a front protective baffle assembly 4, which is arranged at the front of the device and is fixed to the front end of the equipment by a hinge 402, so as to prevent the filter rod from falling forward; the front protective baffle assembly 4 includes a front glass baffle 401, a hinge 402, and a handle 403; the front glass baffle 401 is connected to the conveying channel body by a hinge 402, and is naturally fixed at the front protective baffle by gravity, so as to prevent the filter rod from falling forward; the hinge is located on the left and right sides of the conveying channel, and is used to fix the front glass baffle on the conveying channel, and when necessary, the glass plate can be rotated upward to take the filter rod; the handle is located below the front glass baffle, and if you want to open the front glass baffle, you can use the handle to flip the front glass baffle upward.

[0032] In this embodiment, the outlet channel 5 is located on the lower right side of the drop channel and serves as the interface between the drop channel and the filter rod launcher. The channel is rectangular and has a protective belt 501 installed above to protect the filter rods from impact during transport. A conveyor belt 502 is installed below to transport the filter rods in the drop channel to the filter rod launcher at the filter rod outlet 503.

[0033] It also includes an output channel baffle assembly 6, which is arranged in front of the output channel opening 5 and is fixed to the front end of the equipment by a hinge 602, so as to prevent the filter rod from falling forward in the conveying channel; the output channel baffle assembly 6 includes an output channel glass baffle 601, a hinge 602, and a handle 603; the output channel glass baffle is connected to the output channel by a hinge and is naturally fixed at the output channel by gravity, so as to prevent the filter rod from falling forward during the conveying process of the output channel; the hinge is located on the left and right sides of the output channel, and is used to fix the output channel glass baffle on the output channel opening 5, and when necessary, the glass plate can be rotated upward to take the filter rod in the output channel.

[0034] In order to reduce the number of machine stoppages and improve the efficiency of filter rod delivery, if a filter rod becomes stuck during delivery through the delivery channel or the delivery port becomes clogged, the delivery channel baffle 6 can be opened and the output channel glass baffle 601 can be lifted upward using the handle 603. The output channel glass baffle can be rotated around the hinge within a wide range of angles, making it easier for the operator to handle the filter rod in the delivery channel in a timely manner, effectively reducing the number of machine stoppages.

Claims

1. A filter rod unloader conveying channel device, characterized by: It includes a conveying channel body, which is provided with a conveying channel with a rectangular cavity structure; a filter rod inlet is provided at the top of the conveying channel body; a filter rod conveying device is provided at the bottom of the conveying channel; a filter rod discharge port is provided at the lower right side of the conveying channel; a guide block is provided in the conveying channel, and the guide block is provided below the filter rod inlet; the upper part of the guide block is provided with a left inclined surface and a right inclined surface, and the lower part is provided with a right arc surface; it also includes a diverter plate, which has an arc-shaped structure and is provided on the left and right sides of the guide block, for further rectifying the filter rod flow divided by the guide block.

2. The filter rod unloader and conveying channel device according to claim 1, characterized in that: The end of the diverter plate is chamfered at 45 degrees.

3. The filter rod unloader and conveying channel device according to claim 1, characterized in that: The diverter plates are combined into a group with two intervals, and the diverter plates of a group are arranged on the same side of the guide block.

4. The filter rod unloader and conveying channel device according to claim 3, characterized in that: A left slope and a right slope are respectively provided on the left and right sides of the conveying channel.

5. The filter rod unloader and conveying channel device according to claim 4, characterized in that: A first group of splitter plates is provided between the left slope and the guide block; a second group of splitter plates is provided between the right slope and the guide block.

6. The filter rod unloader and conveying channel device according to claim 5, characterized in that: The bottoms of the first group of diverter plates are located at the shortest distance from the filter rod conveying device; the bottoms of the second group of diverter plates are located at the longest distance from the filter rod conveying device.

7. The filter rod unloader and conveying channel device according to claim 1, characterized in that: It also includes a front protective baffle assembly, which is arranged at the front of the device and fixed to the front end of the equipment through a hinge.

8. The filter rod unloader and conveying channel device according to claim 1, characterized in that: It also includes an output channel baffle assembly, which is arranged in front of the output channel opening and is fixed to the front end of the device through a hinge.