High-speed efficient separation mechanism

Abstract

The utility model relates to the technical field of automatic feeding vibration, and discloses a high-speed efficient separating mechanism which comprises a base, a rack is installed on the base, a fixed motor is arranged at the bottom of the rack, the output end of the fixed motor is connected with a separating rotary disc through a coupler, and a sleeve is tightly attached to the outside of the separating rotary disc. A product groove is formed in the edge of the separation rotating disc, a vacuum air suction end is arranged on the outer wall of the sleeve, and an induction optical fiber is installed on the base. And through the separation rotating disc and the vacuum suction end, the equipment can quickly and accurately separate materials, and the production efficiency is remarkably improved. Meanwhile, by adjusting the rotating speed of the fixed motor, the automatic feeding device can adapt to materials of different types and sizes, and the diversified production requirements are met. While the separation efficiency is ensured, the maintenance cost is reduced, noise and vibration are reduced, materials are separated efficiently at a high speed, secondary positioning during operation does not increase additional time, and the device is small, simple and convenient to install and debug.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic feeding vibration, in particular to a high-speed and high-efficiency separation mechanism. Background Art

[0002] On automated production lines, rapid and accurate material separation is crucial for ensuring production efficiency and product quality. Currently, common separation mechanisms are driven by pneumatic or electric cylinders, achieving material separation through physical displacement. However, these traditional separation mechanisms have limitations when it comes to high-speed material reclaiming. When customers reclaim materials at high speeds, traditional separation mechanisms often fail to respond in a timely manner, resulting in insufficient material supply or inaccurate separation, which in turn impacts the efficiency and stability of the entire production line.

[0003] In addition, traditional separation mechanisms are often complex in design, have high maintenance costs, and are prone to generating loud noise and vibration when running at high speeds, which has an adverse impact on the working environment.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a high-speed and efficient separation mechanism. Utility Model Content

[0005] The purpose of this utility model is to provide a high-speed and high-efficiency separation mechanism to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A technical solution for a high-speed and efficient separation mechanism includes a base, a frame is installed on the base, a fixed motor is provided at the bottom of the frame, the output end of the fixed motor is connected to a separation turntable through a coupling, a sleeve is tightly attached to the outside of the separation turntable, a product groove is provided at the edge of the separation turntable, a vacuum suction end is provided on the outer wall of the sleeve, and an induction optical fiber is installed on the base.

[0008] As a preferred technical solution, the vacuum suction end is used to suck the product to achieve material removal.

[0009] As a preferred technical solution, a material receiving box is provided on the frame, and the material receiving box is used to collect the untaken products or deformed products.

[0010] As a preferred technical solution, a feeder is provided on the adjacent side of the sensing optical fiber, the feeder is used to deliver the product into the product slot, and the sensing optical fiber is used to detect the status of the product in the product slot.

[0011] As a preferred technical solution, the speed of the fixed motor is adjustable to meet the separation requirements of different materials.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] This utility model is a high-speed, high-efficiency separation mechanism. Through its separation disc and vacuum suction port, this device can quickly and accurately separate materials, significantly improving production efficiency. Furthermore, by adjusting the speed of the fixed motor, this device can adapt to materials of varying types and sizes, meeting diverse production needs. While ensuring separation efficiency, this device also reduces maintenance costs, noise, and vibration. It achieves high-speed, efficient material separation, and secondary positioning during operation does not add additional time. The compact and simple device is easy to install and debug. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the top view of a high-speed and efficient separation mechanism;

[0015] Figure 2 This is a schematic diagram of the axonometric structure of a high-speed and high-efficiency separation mechanism;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of a high-speed and efficient separation mechanism.

[0017] In the accompanying drawings: 1. Base; 2. Frame; 21. Fixed motor; 22. Coupling; 23. Sleeve; 24. Separation turntable; 241. Product trough; 25. Vacuum suction end; 26. Sensing optical fiber; 27. Material receiving box; 3. Feeder. DETAILED DESCRIPTION

[0018] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0019] like Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a technical solution for a high-speed and efficient separation mechanism. The solution includes a base 1, which is the foundation of the entire separation mechanism and must be designed to have sufficient strength and stability to support the operation of the entire mechanism. The base 1 is typically made of metal to ensure durability and load-bearing capacity.

[0020] Frame 2 is mounted on base 1 to secure other components. Frame 2 should be designed to facilitate installation and maintenance while ensuring sufficient rigidity to reduce vibration.

[0021] The fixed motor 21 is installed at the bottom of the frame 2 and is the power source for driving the separation rotary disc 24 to rotate. The power and speed of the fixed motor 21 should be selected according to the working requirements of the separation mechanism.

[0022] The separation turntable 24 is connected to the output end of the fixed motor 21 through a coupling 22 to ensure the stability and reliability of power transmission. The surface of the separation turntable 24 is designed with a product groove 241 for placing the material to be separated.

[0023] The sleeve 23 is tightly attached to the outer side of the separation disc 24, with an appropriate gap between its inner wall and the separation disc 24 to ensure the free rotation of the separation disc 24. The outer wall of the sleeve 23 is provided with a vacuum suction end 25 for sucking the material in the product tank 241.

[0024] The vacuum suction end 25 is connected to an external vacuum source through a vacuum system. When the separation turntable 24 rotates to a specific position, the vacuum suction end 25 sucks the material in the product tank 241 to achieve fast and accurate material separation.

[0025] The sensing optical fiber 26 is mounted on the base 1, adjacent to the feeder 3. The sensing optical fiber 26 is used to detect the material conditions in the product tank 241 to ensure the correct separation and delivery of the materials.

[0026] A material collecting box 27 is provided on the frame 2 for collecting materials that are not sucked correctly or products that are deformed due to various reasons, so as to prevent waste of materials and keep the working area clean.

[0027] The feeder 3 is installed on the other side of the induction optical fiber 26 and is used to feed the material into the product tank 241. The running speed and feeding amount of the feeder 3 should match the rotation speed of the separation turntable 24 to ensure the continuous supply of material.

[0028] The speed of the fixed motor 21 should be adjustable so that it can be adjusted according to different material properties and production requirements, thereby achieving efficient separation of materials of different types and sizes.

[0029] The high-speed and high-efficiency separation mechanism of the utility model can realize fast and accurate separation of materials, improve production efficiency, reduce maintenance costs, reduce noise and vibration, and provide a stable and reliable material supply for the automated production line.

[0030] The working principle and use process of the present invention: After assembling the various components of the present invention in sequence, all the working steps can be completed by working in accordance with the above implementation methods in sequence according to actual needs.

[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0032] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0034] While the embodiments described above are based on the present invention, these embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Clearly, many modifications and variations are possible based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better utilize the present invention and its modifications and uses. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A high-speed and efficient separation mechanism, characterized in that: The invention comprises a base (1), a frame (2) is mounted on the base (1), a fixed motor (21) is arranged at the bottom of the frame (2), an output end of the fixed motor (21) is connected to a separation turntable (24) via a coupling (22), a sleeve (23) is tightly attached to the outside of the separation turntable (24), a product groove (241) is arranged at the edge of the separation turntable (24), a vacuum suction end (25) is arranged on the outer wall of the sleeve (23), and an induction optical fiber (26) is mounted on the base (1).

2. A high-speed and high-efficiency separation mechanism according to claim 1, characterized in that: The vacuum suction end (25) is used to suck the product to achieve material removal.

3. A high-speed and high-efficiency separation mechanism according to claim 1, characterized in that: A material receiving box (27) is provided on the frame (2), and the material receiving box (27) is used to collect untaken products or deformed products.

4. A high-speed and high-efficiency separation mechanism according to claim 1, characterized in that: A feeder (3) is provided adjacent to the sensing optical fiber (26), the feeder (3) being used to deliver products to the product slot (241), and the sensing optical fiber (26) being used to detect the status of the products in the product slot (241).

5. A high-speed and high-efficiency separation mechanism according to claim 1, characterized in that: The rotation speed of the fixed motor (21) is adjustable to meet the separation requirements of different materials.

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