Pay-off device for galvanized wire production

By introducing motor-driven wire rolls and screws into the galvanized wire production and laying device, combining the tensioning and laying mechanism, the problem of inconvenient tension adjustment during the laying process is solved, and the stable wire laying of galvanized wire is achieved.

CN223254610UActive Publication Date: 2025-08-22TIANJIN HUAYUAN WIRE PROD
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Patent Information

Application Number
CN202422268603.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-22
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing galvanized wire production and laying devices are not convenient to adjust the tension during the laying process, which affects the stability of the laying.

Method used

A wire release device including a first motor-driven wire roll and a second motor-driven screw is designed. The motor drives the rotation of the wire roll and the screw, and combines the tensioning mechanism and the wire release mechanism to realize the tensioning force adjustment and guidance of the galvanized wire.

Benefits of technology

Improve the stability of galvanized wire laying to ensure the smoothness and stability of the laying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pay-off device for galvanized wire production, which comprises a bottom plate, the top of the bottom plate is fixedly connected with a support frame, the inner side of the support frame is hinged with a winding roller, a galvanized wire is wound on the outer side of the winding roller, the right end of the support frame is fixedly connected with a mounting frame, and the right end of the mounting frame is fixedly connected with a base plate. And a first motor is fixedly mounted on the inner side of the mounting frame, the output end of the first motor is rotationally connected with the supporting frame, and the output end of the first motor is fixedly connected with the winding roller. Through design of the first motor, the output end of the first motor can drive the winding roller to rotate, paying-off work of galvanized wires is achieved, the galvanized wires penetrate out of the lower portion of the rotating roller, threaded movement of the connecting frame can be achieved by rotating the handle, and then movement of the rotating roller in the vertical direction can be achieved; and the tensioning force can be adjusted when the galvanized wire is paid off by pressing the galvanized wire downwards through the rotating roller, so that the paid-off stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire-paying devices, in particular to a wire-paying device for galvanized wire production. Background Art

[0002] Galvanized wire is a product usually made from ordinary steel wire that has been treated with zinc. Galvanizing is a process that coats the metal surface with zinc to improve its corrosion resistance.

[0003] During the production and processing of galvanized wire, the galvanized wire needs to be reeled by a reeling roller. When the galvanized wire needs to be processed secondary later, the reeling galvanized wire needs to be unwound by a unwinding device.

[0004] The current pay-off device for galvanized wire production is not easy to adjust the pay-off tension of the galvanized wire during the pay-off process, which affects the stability of the galvanized wire pay-off process. Therefore, improvements are needed. Utility Model Content

[0005] The utility model aims to provide a pay-off device for galvanized wire production, which solves the problem that it is inconvenient to adjust the pay-off tension of the galvanized wire during the pay-off process.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pay-off device for galvanized wire production, comprising a base plate, the top of the base plate is fixedly connected to a support frame, the inner side of the support frame is hinged with a winding roller, the outer side of the winding roller is wound with galvanized wire, the right end of the support frame is fixedly connected to a mounting frame, the inner side of the mounting frame is fixedly installed with a first motor, the output end of the first motor is rotatably connected to the support frame, the output end of the first motor is fixedly connected to the winding roller, the top of the base plate and the front end of the support frame are fixedly connected with a bracket, the top of the base plate and the front end of the bracket are fixedly connected with a second motor, the left end of the output end of the second motor is fixedly connected with a screw, a tensioning mechanism is provided on the bracket, and a pay-off mechanism is provided on the base plate.

[0007] Preferably, the outer side of the screw is rotatably sleeved with a support seat via a bearing, and the support seat is fixedly connected to the base plate. By designing the support seat, the rotation of the screw can be supported.

[0008] Preferably, the tensioning mechanism includes a rotating shaft, which is rotatably connected to the interior of the bracket via a bearing. A handle is fixedly connected to the top of the rotating shaft, and a limit block is fixedly connected to the bottom of the rotating shaft. The outer side of the rotating shaft is connected to a connecting frame via a thread. A rotating roller is hingedly connected to the inner side of the connecting frame, and the rotating roller contacts the galvanized wire. Guide blocks are fixedly connected to the left and right ends of the connecting frame, and the guide blocks are slidably connected to the bracket. By designing the tensioning mechanism, the pay-off tension can be adjusted.

[0009] Preferably, a guide groove is provided inside the bracket, and a guide block is slidably connected inside the guide groove. The guide groove is designed so that the guide block can slide along the bracket.

[0010] Preferably, the pay-off mechanism includes a slide, the outer side of the screw rod is threadedly connected to the slide, the slide is slidably connected to the base plate, the top of the slide is fixedly connected to a fixed frame, the inner side of the fixed frame is hinged with a guide wheel, the guide wheel contacts the galvanized wire, the front and rear ends of the slide are fixedly connected to a fixed rod, the outer side of the fixed rod is fixedly connected to a wheel frame, the inner side of the wheel frame is hinged with a pulley, and the pulley is slidably connected to the base plate. By designing the pay-off mechanism, the pay-off of the galvanized wire can be guided.

[0011] Preferably, a chute is provided inside the base plate, and a pulley is slidably connected inside the chute. The chute is designed so that the pulley can slide along the chute.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model designs the function of the first motor. The output end of the first motor can drive the winding roller to rotate, thereby realizing the galvanized wire pay-off. The galvanized wire passes through the lower part of the rotating roller. By rotating the handle, the threaded movement of the connecting frame can be realized, and then the movement of the rotating roller in the vertical direction can be realized. By pressing the galvanized wire downward by the rotating roller, the tension force of the galvanized wire during pay-off can be adjusted to improve the pay-off stability.

[0014] 2. The utility model is designed with the function of the second motor. The output end of the second motor can drive the screw to rotate. The threaded movement of the slide can be realized through the threaded connection between the screw and the slide. The movement of the slide can drive the guide wheel to move horizontally. The galvanized wire passes through the top of the guide wheel. As the guide wheel moves horizontally, the galvanized wire can be guided when it is paid out, so that the galvanized wire can be paid out more stably after winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The overall structure of the utility model is three-dimensional Figure 1 ;

[0016] Figure 2 The overall structure of the utility model is three-dimensional Figure 2 ;

[0017] Figure 3 For this utility model Figure 1 A magnified view of point A;

[0018] Figure 4 For this utility model Figure 1 Enlarged view of point B.

[0019] In the figure: 1. Base plate; 2. Support frame; 3. Winding roller; 4. Galvanized wire; 5. Mounting frame; 6. First motor; 7. Bracket; 8. Tensioning mechanism; 9. Pay-off mechanism; 10. Second motor; 11. Screw; 12. Support seat; 81. Rotating shaft; 82. Handle; 83. Limit block; 84. Connecting frame; 85. Rotating roller; 86. Guide block; 87. Guide groove; 91. Slide seat; 92. Fixed frame; 93. Guide wheel; 94. Fixed rod; 95. Wheel frame; 96. Pulley; 97. Slide groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1 、 Figure 2 , a pay-off device for galvanized wire production, including a base plate 1, a support frame 2 is fixedly connected to the top of the base plate 1, a winding roller 3 is hinged on the inner side of the support frame 2, and galvanized wire 4 is wound on the outer side of the winding roller 3, the right end of the support frame 2 is fixedly connected to the mounting frame 5, and a first motor 6 is fixedly installed on the inner side of the mounting frame 5, the output end of the first motor 6 is rotatably connected to the support frame 2, and the output end of the first motor 6 is fixedly connected to the winding roller 3, the top of the base plate 1 and the front end of the support frame 2 are fixedly connected with a bracket 7, the top of the base plate 1 and the front end of the bracket 7 are fixedly connected with a second motor 10, the left end of the output end of the second motor 10 is fixedly connected with a screw 11, the outer side of the screw 11 is rotatably sleeved with a support seat 12 through a bearing, and the support seat 12 is fixedly connected to the base plate 1, and the rotation of the screw 11 can be supported by designing the support seat 12. A tensioning mechanism 8 is provided on the bracket 7, and a pay-off mechanism 9 is provided on the base plate 1.

[0022] See also Figure 1 、 Figure 2 、 Figure 3The tensioning mechanism 8 includes a rotating shaft 81. The interior of the bracket 7 is rotatably connected to the rotating shaft 81 through a bearing. The top of the rotating shaft 81 is fixedly connected to a handle 82. The bottom of the rotating shaft 81 is fixedly connected to a limit block 83. The outside of the rotating shaft 81 is connected to a connecting frame 84 through a thread. The inside of the connecting frame 84 is hinged with a rotating roller 85. The rotating roller 85 contacts the galvanized wire 4. The left and right ends of the connecting frame 84 are fixedly connected to guide blocks 86. The guide block 86 is slidably connected to the bracket 7. A guide groove 87 is provided inside the bracket 7. The guide groove 87 is slidably connected to the guide block 86. By designing the guide groove 87, the guide block 86 can slide along the bracket 7. By designing the tensioning mechanism 8, the wire tensioning force can be adjusted.

[0023] See also Figure 1 、 Figure 2 、 Figure 4 The pay-off mechanism 9 includes a slide 91, the outer side of the screw 11 is connected to the slide 91 by a thread, the slide 91 is slidably connected to the base plate 1, the top of the slide 91 is fixedly connected to a fixed frame 92, the inner side of the fixed frame 92 is hinged with a guide wheel 93, the guide wheel 93 is in contact with the galvanized wire 4, the front and rear ends of the slide 91 are fixedly connected to a fixed rod 94, the outer side of the fixed rod 94 is fixedly connected to a wheel frame 95, the inner side of the wheel frame 95 is hinged with a pulley 96, the pulley 96 is slidably connected to the base plate 1, a slide groove 97 is provided inside the base plate 1, and the pulley 96 is slidably connected to the inside of the slide groove 97. By designing the slide groove 97, the pulley 96 can slide along the slide groove 97. By designing the pay-off mechanism 9, the pay-off of the galvanized wire 4 can be guided.

[0024] The specific implementation process of the present utility model is as follows: when in use, the galvanized wire 4 is first passed under the rotating roller 85, and then the galvanized wire 4 is passed over the guide wheel 93, and then the first motor 6 is started. The output end of the first motor 6 drives the winding roller 3 to rotate, and the galvanized wire 4 can be unwound.

[0025] When it is necessary to adjust the pay-off tension, turn the handle 82, which drives the rotating shaft 81 to rotate, causing the connecting frame 84 to perform threaded motion, and the connecting frame 84 drives the guide block 86 to slide along the guide groove 87. At the same time, the connecting frame 84 drives the rotating roller 85 to move in the vertical direction. By pressing down the galvanized wire 4 with the rotating roller 85, the tension of the galvanized wire 4 during pay-off can be adjusted to improve the pay-off stability.

[0026] During the pay-off process, the output end of the second motor 10 continuously rotates forward and reverse, and the output end of the second motor 10 drives the screw 11 to rotate, so that the slide 91 performs a threaded motion. The movement of the slide 91 drives the pulley 96 to slide along the slide groove 97. While the slide 91 moves, it also drives the fixed frame 92 and the guide wheel 93 to move back and forth in the horizontal direction. As the guide wheel 93 moves horizontally, the galvanized wire 4 can be guided when the galvanized wire 4 is paid out, so that the galvanized wire 4 can be paid out more stably after winding.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pay-off device for galvanized wire production, comprising a bottom plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a support frame (2), the inner side of the support frame (2) is hinged with a winding roller (3), the outer side of the winding roller (3) is wound with a galvanized wire (4), the right end of the support frame (2) is fixedly connected to a mounting frame (5), the inner side of the mounting frame (5) is fixedly mounted with a first motor (6), the output end of the first motor (6) is rotatably connected to the support frame (2), the output end of the first motor (6) is fixedly connected to the winding roller (3), the top of the base plate (1) and the front end of the support frame (2) are fixedly connected to a bracket (7), the top of the base plate (1) and the front end of the bracket (7) are fixedly connected to a second motor (10), the left end of the output end of the second motor (10) is fixedly connected to a screw (11), a tensioning mechanism (8) is provided on the bracket (7), and a wire-releasing mechanism (9) is provided on the base plate (1).

2. A pay-off device for galvanized wire production according to claim 1, characterized in that: The outer side of the screw rod (11) is rotatably sleeved with a support seat (12) via a bearing, and the support seat (12) is fixedly connected to the base plate (1).

3. A pay-off device for galvanized wire production according to claim 1, characterized in that: The tensioning mechanism (8) comprises a rotating shaft (81), the interior of the bracket (7) is rotatably connected to the rotating shaft (81) via a bearing, the top of the rotating shaft (81) is fixedly connected to a handle (82), the bottom of the rotating shaft (81) is fixedly connected to a limit block (83), the outer side of the rotating shaft (81) is connected to a connecting frame (84) via a thread, the inner side of the connecting frame (84) is hinged with a rotating roller (85), the rotating roller (85) is in contact with the galvanized wire (4), and the left and right ends of the connecting frame (84) are fixedly connected to guide blocks (86), and the guide blocks (86) are slidably connected to the bracket (7).

4. A pay-off device for galvanized wire production according to claim 1, characterized in that: A guide groove (87) is provided inside the bracket (7), and a guide block (86) is slidably connected inside the guide groove (87).

5. The pay-off device for galvanized wire production according to claim 1, characterized in that: The wire-releasing mechanism (9) includes a slide (91), the outer side of the screw rod (11) is connected to the slide (91) by a thread, the slide (91) is slidably connected to the base plate (1), the top of the slide (91) is fixedly connected to a fixed frame (92), the inner side of the fixed frame (92) is hinged with a guide wheel (93), the guide wheel (93) contacts the galvanized wire (4), the front and rear ends of the slide (91) are fixedly connected to a fixed rod (94), the outer side of the fixed rod (94) is fixedly connected to a wheel frame (95), the inner side of the wheel frame (95) is hinged with a pulley (96), and the pulley (96) is slidably connected to the base plate (1).

6. A pay-off device for galvanized wire production according to claim 1, characterized in that: A sliding groove (97) is provided inside the bottom plate (1), and a pulley (96) is slidably connected inside the sliding groove (97).