Auxiliary jig for mounting storage battery
By designing auxiliary fixtures for clamping, lifting and rotating mechanisms, the problems of low installation efficiency and safety hazards of existing automobile batteries are solved, and an efficient and stable battery installation process is achieved.
Patent Information
- Application Number
- CN202422721539.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-08
AI Technical Summary
There are problems of low assembly efficiency and safety hazards during the installation of existing automobile batteries.
An auxiliary fixture including clamping, lifting and rotating mechanism is designed. The battery is clamped through the clamping mechanism, the lifting mechanism lifts the battery, and the rotating mechanism rotates and adjusts the position so that the battery is accurately installed at the automotive battery installation port.
Improves the efficiency and safety of battery installation, reduces shaking, reduces manpower requirements, and enhances the stability and accuracy of operation.
Smart Images

Figure CN223254833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery installation, in particular to an auxiliary jig for battery installation. Background Art
[0002] During the automobile assembly process, when installing the automobile battery, it is necessary to move the battery from the ground to the battery installation port, which requires a large amount of manpower, or use a hook for lifting. The existing automobile battery hook includes a lifting ring, a rectangular hook frame, an iron chain connected to the lifting ring and the rectangular hook frame at both ends, and two curved hooks connected to the rectangular hook frame. During assembly, not only is the assembly efficiency low, but the shaking is also large, posing a safety hazard. Utility Model Content
[0003] The purpose of the present utility model is to provide an auxiliary jig for battery installation to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: an auxiliary jig for battery installation, comprising a base, a lifting mechanism provided on the upper end of the base, a rotating mechanism installed on the lifting mechanism, and a clamping mechanism installed on the rotating mechanism;
[0005] The clamping mechanism includes a fixed plate, a gear, a rack, a clamping plate and a clamping motor. The gear is rotatably mounted in the middle of the lower portion of the fixed plate. Two racks are provided, which are respectively engaged with both sides of the gear. Two clamping plates are provided, which are respectively fixedly connected to the two racks. Both clamping plates are slidably connected to the bottom of the fixed plate. The gear is driven to rotate by the clamping motor.
[0006] The rotating mechanism includes a rotating frame, a first slide, a turntable and a rotating motor. One end of the rotating frame is fixedly mounted on the upper end of the turntable. The turntable is driven to rotate by the rotating motor. The first slide is slidably mounted on the lower end of the rotating frame.
[0007] The lower end of the first slide plate is connected to the upper end of the fixed plate through a steel wire rope.
[0008] Preferably, the lifting mechanism includes a lifting frame and a lifting plate, the lifting plate is mounted on one side of the lifting frame for sliding up and down, and is driven to rise and fall by a motor, and the turntable is rotatably mounted on the upper end of the lifting plate.
[0009] Preferably, there are two steel ropes, and the length of the steel ropes is 20CM.
[0010] Preferably, a second slide plate is provided on the upper end of the splint, a guide rail is provided on the bottom of the fixed plate, and the second slide plate is slidably connected to the guide rail.
[0011] Preferably, a guide post is provided at one end of the rack, a guide block is provided at the bottom of the fixed plate, and the guide post is slidably connected to the guide block;
[0012] A through hole is provided on one side of the second slide plate, and the through hole corresponds to the position of the guide post.
[0013] Preferably, four sets of wheels are provided at the lower end of the base.
[0014] Preferably, a push-pull handle is provided on one side of the lifting frame.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The utility model clamps the battery through the clamping mechanism, then lifts the battery through the lifting mechanism, and finally moves the battery from one side of the car to the battery installation port above the car through the rotating mechanism, so as to facilitate the installation of the battery.
[0017] The battery can be moved laterally through the rotating mechanism, from the outside of the car to above the installation port of the car battery, and then the position of the battery can be adjusted by sliding the first slide installed at the lower end of the rotating frame so that the battery is close to the battery installation port. Since the lower end of the first slide is connected to the upper end of the fixed plate by two steel ropes, the battery can swing above the battery installation port. The length of the steel rope is 20CM, so the amplitude of the battery swing is small. Therefore, through manual calibration, the small swing amplitude can just be used to fine-tune the battery position, so that the battery can be installed very quickly inside the battery installation port of the car. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a side view of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the clamping mechanism of the present utility model.
[0021] In the figure: 1. base; 2. lifting mechanism; 21. lifting frame; 22. lifting plate; 3. rotating mechanism; 31. rotating frame; 32. first slide; 33. turntable; 34. rotating motor; 4. clamping mechanism; 41. fixing plate; 42. gear; 43. rack; 44. clamping plate; 45. clamping motor; 46. guide column; 47. guide block; 48. second slide; 49. guide rail; 410. through hole; 5. wire rope; 6. wheel; 7. push-pull handle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-3 The utility model provides a technical solution: an auxiliary jig for battery installation, comprising a base 1, a lifting mechanism 2 is provided on the upper end of the base 1, a rotating mechanism 3 is installed on the lifting mechanism 2, and a clamping mechanism 4 is installed on the rotating mechanism 3;
[0024] When installing the battery, the clamping mechanism 4 is located outside the car. First, the battery is clamped by the clamping mechanism 4, then the battery is lifted by the lifting mechanism 2, and then the battery is moved from one side of the car to the battery installation port above the car by the rotating mechanism 3, and then the battery is installed.
[0025] The clamping mechanism 4 includes a fixed plate 41, a gear 42, a rack 43, a clamping plate 44 and a clamping motor 45. The gear 42 is rotatably mounted on the lower middle part of the fixed plate 41. Two racks 43 are provided, which are respectively engaged with both sides of the gear 42. Two clamping plates 44 are provided, which are respectively fixedly connected to the two racks 43. Both clamping plates 44 are slidably connected to the bottom of the fixed plate 41. The gear 42 is driven to rotate by the clamping motor 45.
[0026] A second slide plate 48 is provided at the upper end of the clamping plate 44, and a guide rail 49 is provided at the bottom of the fixed plate 41. The second slide plate 48 is slidably connected to the guide rail 49;
[0027] A guide post 46 is provided at one end of the rack 43, and a guide block 47 is provided at the bottom of the fixed plate 41. The guide post 46 is slidably connected to the guide block 47;
[0028] A through hole 410 is defined on one side of the second slide plate 48 , and the through hole 410 corresponds to the position of the guide post 46 .
[0029] When clamping the battery, the gear 42 is driven to rotate by the clamping motor 45, and the gear 42 drives the racks 43 on both sides to move, so that the two clamps 44 fixedly connected to the two racks 43 slide on the lower end of the fixed plate 41, so that the two clamps 44 are close to or away from each other. When the two clamps 44 are close to each other, the battery can be clamped, and it can adapt to clamping batteries of different sizes. The guide column 46 is slidably connected to the guide block 47, so that the rack 43 can move stably. When the two clamps 44 are close, one end of the guide column 46 will also be close to the clamp 44. By setting the through hole 410, interference between the guide column 46 and the second slide 48 can be avoided.
[0030] The rotating mechanism 3 includes a rotating frame 31, a first slide 32, a turntable 33 and a rotating motor 34. One end of the rotating frame 31 is fixedly mounted on the upper end of the turntable 33. The turntable 33 is driven to rotate by the rotating motor 34. The first slide 32 is slidably mounted on the lower end of the rotating frame 31.
[0031] The lower end of the first slide plate 32 is connected to the upper end of the fixed plate 41 through a steel wire rope 5. Two steel wire ropes 5 are provided, and the length of the steel wire ropes 5 is 20 cm.
[0032] When the battery is moved laterally, the turntable 33 is driven to rotate by the rotating motor 34, so that the rotating frame 31 fixed at the upper end of the turntable 33 rotates, so that the battery can move laterally from the outside of the car to above the installation port of the car battery. The position of the battery can be adjusted by sliding the first slide 32 installed at the lower end of the rotating frame 31 so that the battery is close to the battery installation port. Since the lower end of the first slide 32 is connected to the upper end of the fixed plate 41 by two steel wire ropes 5, the battery can swing above the battery installation port. The length of the steel wire rope 5 is 20CM, so that the amplitude of the battery swing is small. Therefore, through manual calibration, the smaller swing amplitude can just be used to fine-tune the battery position, so that the battery can be installed very quickly inside the car battery installation port.
[0033] The lifting mechanism 2 includes a lifting frame 21 and a lifting plate 22 . The lifting plate 22 is mounted on one side of the lifting frame 21 for sliding movement and is driven up and down by a motor. The turntable 33 is rotatably mounted on the upper end of the lifting plate 22 .
[0034] The motor drives the screw rod to rotate so that the lifting plate 22 is lifted and lowered on the lifting frame 21. The lifting mechanism 2 replaces manpower to lift the battery, thereby improving installation efficiency.
[0035] Four sets of wheels 6 are provided at the lower end of the base 1 , and a push-pull handle 7 is provided on one side of the lifting frame 21 .
[0036] The push-pull handle 7 and the four sets of wheels 6 make the vehicle easy to move and provide the vehicle with good maneuverability.
[0037] The working principle and use process of this utility model:
[0038] When installing the battery, push the fixture to the side of the battery installation port of the car. At this time, the clamping mechanism 4 is located outside the car, and the gear 42 is driven to rotate by the clamping motor 45. The gear 42 drives the racks 43 on both sides to move, so that the two clamping plates 44 fixedly connected to the two racks 43 slide on the lower end of the fixed plate 41, so that the two clamping plates 44 are close to each other and clamp the battery. Then, the battery is lifted by the lifting mechanism 2 so that the battery is higher than the battery installation port. Then, the rotary motor 34 drives the turntable 33 to rotate, so that the rotating frame 31 fixed on the upper end of the turntable 33 rotates, so that the battery can be The battery can be moved laterally from the outside of the car to above the installation port of the car battery. The position of the battery can be adjusted by sliding the first slide 32 installed at the lower end of the rotating frame 31 so that the battery is close to the battery installation port. Since the lower end of the first slide 32 is connected to the upper end of the fixed plate 41 by two steel wire ropes 5, the battery can swing above the battery installation port. The length of the steel wire rope 5 is 20CM, which makes the swing amplitude of the battery smaller. Therefore, through manual calibration, the smaller swing amplitude can just be used to fine-tune the battery position, so that the battery can be installed very quickly inside the battery installation port of the car.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery installation auxiliary jig, comprising a base (1), characterized in that: A lifting mechanism (2) is provided at the upper end of the base (1), a rotating mechanism (3) is installed on the lifting mechanism (2), and a clamping mechanism (4) is installed on the rotating mechanism (3); Wherein, the clamping mechanism (4) comprises a fixed plate (41), a gear (42), a rack (43), a clamping plate (44) and a clamping motor (45); the gear (42) is rotatably mounted in the middle portion below the fixed plate (41); two racks (43) are provided, respectively meshing with both sides of the gear (42); two clamping plates (44) are provided, respectively fixedly connected to the two racks (43); and both clamping plates (44) are slidably connected to the bottom of the fixed plate (41); the gear (42) is driven to rotate by the clamping motor (45); The rotating mechanism (3) comprises a rotating frame (31), a first slide plate (32), a turntable (33) and a rotating motor (34); one end of the rotating frame (31) is fixedly mounted on the upper end of the turntable (33); the turntable (33) is driven to rotate by the rotating motor (34); and the first slide plate (32) is slidably mounted on the lower end of the rotating frame (31); The lower end of the first slide plate (32) is connected to the upper end of the fixed plate (41) via a steel wire rope (5).
2. The battery installation auxiliary jig according to claim 1, characterized in that: The lifting mechanism (2) comprises a lifting frame (21) and a lifting plate (22). The lifting plate (22) is mounted on one side of the lifting frame (21) for sliding up and down and is driven to move up and down by a motor. The turntable (33) is rotatably mounted on the upper end of the lifting plate (22).
3. The battery installation auxiliary jig according to claim 1, characterized in that: The steel wire ropes (5) are provided with two pieces, and the length of the steel wire ropes (5) is 20CM.
4. The battery installation auxiliary jig according to claim 1, characterized in that: A second slide plate (48) is provided at the upper end of the clamping plate (44), a guide rail (49) is provided at the bottom of the fixing plate (41), and the second slide plate (48) is slidably connected to the guide rail (49).
5. The battery installation auxiliary jig according to claim 4, characterized in that: A guide post (46) is provided at one end of the rack (43), a guide block (47) is provided at the bottom of the fixed plate (41), and the guide post (46) is slidably connected to the guide block (47); A through hole (410) is provided on one side of the second slide plate (48), and the through hole (410) corresponds to the position of the guide column (46).
6. The battery installation auxiliary jig according to claim 1, characterized in that: Four sets of wheels (6) are provided at the lower end of the base (1).
7. The battery installation auxiliary jig according to claim 2, characterized in that: A push-pull handle (7) is provided on one side of the lifting frame (21).