Sulfur-oxygen nucleating agent adding device for casting
By designing a sulfur-oxygen inoculant addition device containing a gear system and a stirring cylinder, the problem of additive residue is solved, precise quantitative discharge and cleaning is achieved, and processing effect is improved.
Patent Information
- Application Number
- CN202422112549.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When the existing additive devices add sulfur and oxygen inoculant, the discharge structure is prone to residual, resulting in insufficient accuracy of the addition amount, which affects the subsequent processing effect.
A sulfur-oxygen inoculant addition device for casting is designed, including a lower end mounting shell, an upper end mounting shell, a discharge pipe, a stop slide, a motor-driven gear system and a stirring cylinder. The anti-adhesive scraper is driven by gear meshing and linkage gear plates to achieve accurate quantitative discharge and cleaning.
It improves the flow efficiency of raw materials, ensures quantitative discharge of additives, reduces residues, and improves processing quality and stability.
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Figure CN223255366U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting processing, in particular to a sulfur-oxygen inoculant adding device for casting. Background Art
[0002] The spheroidization rate of ductile iron refers to the proportion of spheroidized iron in the spheroidizing treatment, and is an important indicator for evaluating the quality of spheroidized iron. Spheroidized iron is cast iron that has undergone spheroidizing treatment and has good plasticity and toughness. It is suitable for manufacturing products such as mechanical parts that require high strength and wear resistance. The spheroidization rate of ductile iron plays an important role and has a decisive influence on the performance and quality of castings. Oxygen-sulfur inoculant is a commonly used inoculant in ductile iron production. It is a mixture of various compounds such as iron oxide, magnesium oxide, visual chloride, zirconium oxide, and copper oxide. In the production of ball seat cast iron, the addition of oxygen-sulfur inoculant can regulate the chemical composition of molten iron, promote spheroidization, and reduce defects.
[0003] Most existing additives are in the form of fine particles. When the adding device for these additives is working, the internal blades rotate to drive the additives to move, and then the additives are added through the discharge device. However, the amount of some additives needs to be controlled more precisely. The discharge structure of the adding device is prone to residual additives, making the addition amount inaccurate, thereby affecting the effect of subsequent processing. Utility Model Content
[0004] The purpose of the utility model is to provide a sulfur-oxygen inoculant adding device for casting, so as to solve the problem that the discharge structure of the adding device proposed in the above background technology is prone to residual additives, making the addition amount inaccurate, thereby affecting the effect of subsequent processing.
[0005] The top surface of the gear train of claim 1, wherein the gear train is connected to the gear train of the control cabinet, the gear train is connected to the gear box of the control cabinet, and the gear train is connected to the gear train of the control cabinet.
[0006] Preferably, a mixing feed tank is provided at the upper end of the upper end mounting shell, and the lower end mounting shell is connected to a discharge pipe.
[0007] By adopting the above technical solution, the raw materials are fed through the mixing feed tank of the upper mounting shell, and the raw materials are discharged through the discharge pipe.
[0008] Preferably, the output end of the first motor is fixedly connected to one end of the rotating shaft of the first gear, the first gear and the second gear are vertically arranged, and the first gear and the second gear are meshed with each other.
[0009] By adopting the above technical solution, the output end of the first motor drives the first gear to rotate, so that the first gear engages with the second gear to rotate.
[0010] Preferably, the upper end of the rotating shaft of the second gear is fixedly connected to the lower surface of the stirring cylinder, a stirring rod is provided on the upper outer surface of the stirring cylinder, and a material guide opening is provided between the lower surface of the upper mounting shell and the lower mounting shell.
[0011] By adopting the above technical solution, the second gear rotates, thereby driving the stirring cylinder to rotate, and the stirring rod of the stirring cylinder is used to mix the raw materials.
[0012] Preferably, one end of the feed shaft is fixedly connected to one end of the first gear shaft, the outer surface of the feed shaft is provided with a spiral blade, and the inner wall of the lower end opening of the lower end mounting shell is provided with a discharge baffle.
[0013] By adopting the above technical solution, the first gear rotates, so that the first gear drives the feeding shaft to rotate, and the spiral blades on the surface of the feeding shaft drive the raw materials to be discharged.
[0014] Preferably, the discharging and cleaning mechanism includes a second motor, which is fixedly connected to the rear surface of the discharge pipe, the output end of the second motor is fixedly connected to the third gear, the lower end of the rotating shaft of the third gear is fixedly connected to the fourth gear, the surface of the material blocking slide facing the fourth gear is fixedly connected to a positioning gear block, the inner wall of the discharge pipe cavity is provided with a slide groove, and a linkage gear disk is rotatably connected in the discharge pipe slide groove.
[0015] By adopting the above technical solution, the second motor drives the third gear and the fourth gear to rotate synchronously through the discharge cleaning mechanism, and the fourth gear drives the positioning gear block, so that the positioning gear block drives the material blocking slide to slide for discharging.
[0016] Preferably, the third gear passes through the surface of the discharge pipe, and the third gear is meshed with the linkage gear disk, the fourth gear is meshed with the positioning gear block, the surface of the linkage gear disk is provided with an opening, and the inner wall of the linkage gear disk opening is fixedly connected to the anti-sticking scraper.
[0017] By adopting the above technical solution, the third gear rotates, so that the third gear drives the linkage gear disc to rotate, and the linkage gear disc cleans the raw materials through the anti-sticking scraper.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the sulfur-oxygen inoculant adding device for casting:
[0019] 1. A stirring cylinder and a feeding shaft are provided. When the device is working, the raw materials are introduced through the mixing feed tank on the upper surface of the upper mounting shell. Then the first motor drives the first gear to rotate, and then the first gear drives the second gear and the stirring cylinder to rotate, so that the stirring rod on the surface of the stirring cylinder mixes the raw materials, which is convenient for the subsequent raw material processing. The rotation of the first gear drives the feeding shaft to rotate at the same time, so that the feeding shaft can transport the raw materials through the spiral blades, thereby improving the efficiency of the raw material flow;
[0020] 2. A linkage gear disc and an anti-sticking scraper are provided, so that when the device is working, the material blocking slide plate is used to block the discharge of the raw materials, thereby facilitating the quantitative measurement of the raw materials, and the material discharging is controlled by the discharge baffle plate on the inner wall of the lower opening of the lower mounting shell. Finally, the material is discharged by sliding the material blocking slide plate. At the same time, the linkage gear disc and the anti-sticking scraper are driven to move by the rotation of the third gear, so that the annular linkage gear disc cleans the inner wall of the discharge pipe through the anti-sticking scraper, preventing the raw materials from sticking to the inner wall of the discharge pipe and affecting the processing quality.
[0021] 3. A fourth gear and a positioning gear block are provided so that when the device is working, the third gear and the fourth gear are driven to rotate simultaneously by the second motor. While cleaning the inner wall of the discharge pipe, the fourth gear drives the positioning gear block and the material blocking slide to slide and discharge the material, thereby improving the discharge efficiency and stability of the device, facilitating the automatic cleaning of the inner wall of the device during discharge, and improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the connection between the lower mounting shell and the upper mounting shell of the utility model;
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the connection between the lower end mounting shell and the discharge pipe of the utility model;
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the connection between the stirring cylinder and the sweeping scraper of the utility model;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the connection between the first gear and the feeding shaft of the utility model;
[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the connection between the second motor and the third gear of the utility model;
[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the linkage gear disc and the anti-sticking scraper of the utility model.
[0028] In the figure: 1. Lower end mounting shell; 2. Upper end mounting shell; 3. Discharge pipe; 4. Material blocking slide; 5. First motor; 6. First gear; 7. Second gear; 8. Stirring cylinder; 9. Sweeping scraper; 10. Feeding shaft; 11. Second motor; 12. Third gear; 13. Fourth gear; 14. Positioning gear block; 15. Linkage gear disc; 16. Anti-sticking scraper. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-6 The utility model provides a technical solution: a sulfur-oxygen inoculant adding device for casting, comprising a lower mounting shell 1, an upper mounting shell 2, a discharge pipe 3, a material blocking slide 4, a first motor 5, a first gear 6, a second gear 7, a stirring cylinder 8, a sweeping scraper 9, a feeding shaft 10, a second motor 11, a third gear 12, a fourth gear 13, a positioning gear block 14, a linkage gear disc 15 and an anti-sticking scraper 16. The lower mounting shell 1 has a support frame provided on its side surface, and the upper surface of the lower mounting shell 1 is fixedly connected to the upper mounting shell 2. A mixing feed tank is provided at the upper end of the upper mounting shell 2, and the lower mounting shell 1 is connected to the discharge pipe 3. When using this device, the raw materials are first introduced from the mixing feed tank on the upper surface of the upper mounting shell 2, and the first motor 5 drives the first gear 6 to rotate, so that the first gear 6 drives the stirring cylinder 8 to rotate by engaging the second gear 7. The stirring rod on the surface of the stirring cylinder 8 mixes the raw materials to improve the effect of subsequent processing. At the same time, the sweeping scraper 9 on the side surface of the stirring cylinder 8 introduces the auxiliary raw materials from the upper mounting shell 2 into the lower mounting shell 1.
[0031] A discharge pipe 3 is fixed to the lower surface of one end of the lower mounting shell 1, and a retaining slide 4 is slidably connected to the lower surface of the discharge pipe 3. A cavity is provided inside the lower mounting shell 1, and a first motor 5 is fixedly connected to the inner wall of the cavity of the lower mounting shell 1. The output end of the first motor 5 is fixedly connected to one end of the rotating shaft of the first gear 6. The first gear 6 and the second gear 7 are vertically arranged, and the first gear 6 and the second gear 7 are meshed. The upper end of the rotating shaft of the second gear 7 is fixedly connected to the lower surface of the stirring cylinder 8, and the upper outer surface of the stirring cylinder 8 is fixedly connected. A stirring rod is provided, and a material guide opening is provided between the lower surface of the upper mounting shell 2 and the lower mounting shell 1. When the first gear 6 rotates, the first gear 6 drives the feeding shaft 10 at one end of the rotating shaft to rotate, so that the feeding shaft 10 drives the raw material to move through the spiral blades on the surface, thereby pushing the raw material to the discharge pipe 3 for discharge. The discharge baffle on the inner wall of the lower end opening of the lower mounting shell 1 will control the raw material to enter the discharge pipe 3, and the material baffle slide 4 is used to support the raw material entering the discharge pipe 3, so that it is convenient for personnel to control the discharge amount.
[0032] The inner wall of the cavity of the lower mounting shell 1 is rotatably connected to the first gear 6, and the top surface of the cavity of the lower mounting shell 1 is rotatably connected to the second gear 7, the bottom surface of the cavity of the upper mounting shell 2 is rotatably connected to the stirring cylinder 8, and the side surface of the stirring cylinder 8 is fixedly connected to the sweeping scraper 9, the inner wall of the cavity of the lower mounting shell 1 is rotatably connected to the feeding shaft 10, one end of the feeding shaft 10 is fixedly connected to one end of the rotating shaft of the first gear 6, and the outer surface of the feeding shaft 10 is provided with a spiral blade, and the inner wall of the lower end opening of the lower mounting shell 1 is provided with a discharging baffle. When discharging is required, the third gear 12 and the fourth gear 13 are driven to rotate by the second motor 11, and the positioning gear block 14 and the material blocking slide plate 4 are driven to slide by the fourth gear 13, so that the material blocking slide plate 4 is exposed to the opening of the discharge pipe 3 for discharging.
[0033] The surface of the discharge pipe 3 is provided with a discharging cleaning mechanism, which drives the third gear 12 and the fourth gear 13 to rotate through the second motor 11, so as to drive the material-blocking slide plate 4 to slide and discharge the material through the positioning gear block 14 and drives the anti-sticking scraper 16 to rotate and clean through the linkage gear disk 15. The discharging cleaning mechanism includes a second motor 11, which is fixedly connected to the rear surface of the discharge pipe 3, the output end of the second motor 11 is fixedly connected to the third gear 12, and the lower end of the rotating shaft of the third gear 12 is fixedly connected to the fourth gear 13, and the surface of the material-blocking slide plate 4 facing the fourth gear 13 is fixedly connected with the positioning gear block 14, and the inner wall of the cavity of the discharge pipe 3 is provided with a slide groove, and A linkage toothed disc 15 is rotatably connected in the chute of the discharge pipe 3, the third gear 12 passes through the surface of the discharge pipe 3, and the third gear 12 is meshed with the linkage toothed disc 15, the fourth gear 13 is meshed with the positioning gear block 14, the surface of the linkage toothed disc 15 is provided with an opening, and the inner wall of the opening of the linkage toothed disc 15 is fixedly connected to the anti-sticking scraper 16. While discharging, the rotation of the third gear 12 will drive the linkage toothed disc 15 to rotate, so that the annular linkage toothed disc 15 drives the anti-sticking scraper 16 to move in a circular motion, and the inner wall of the discharge pipe 3 is scraped and cleaned by the anti-sticking scraper 16, thereby preventing the raw materials from sticking and affecting the subsequent processing.
[0034] Working principle: When using the sulfur-oxygen inoculant adding device for casting, the raw material is first introduced through the upper mounting shell 2, so that the first motor 5 drives the first gear 6 and the second gear 7 to rotate, and the second gear 7 drives the stirring cylinder 8 to rotate and then stirs the raw material. At the same time, the sweeping scraper 9 will drive the raw material into the lower mounting shell 1, and the feeding shaft 10 is driven to rotate by the rotation of the first gear 6, and the raw material is driven into the discharge pipe 3 by the spiral blades of the feeding shaft 10. The raw material is supported by the baffle plate 4 to facilitate quantitative measurement by personnel. When unloading, the third gear 12 and the fourth gear 13 are driven to rotate by the second motor 11, and the positioning gear block 14 and the baffle plate 4 are driven to slide for discharging. At the same time, the third gear 12 will drive the linkage gear disc 15 and the anti-sticking scraper 16 to rotate, so that the anti-sticking scraper 16 scrapes and cleans the inner wall of the discharge pipe 3, thereby increasing the overall practicality.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for adding sulfur-oxygen inoculant for casting, comprising a lower mounting shell (1), a side surface of which is provided with a support frame, an upper mounting shell (2) fixedly connected to the upper surface of the lower mounting shell (1), a discharge pipe (3) fixed to the lower surface of one end of the lower mounting shell (1), and a material blocking slide (4) slidably connected to the lower surface of the discharge pipe (3), characterized in that: The lower end mounting shell (1) is provided with a cavity inside, and the inner wall of the cavity of the lower end mounting shell (1) is fixedly connected to the first motor (5), the inner wall of the cavity of the lower end mounting shell (1) is rotatably connected to the first gear (6), and the top surface of the cavity of the lower end mounting shell (1) is rotatably connected to the second gear (7), the bottom surface of the cavity of the upper end mounting shell (2) is rotatably connected to the stirring cylinder (8), the side surface of the stirring cylinder (8) is fixedly connected to the sweeping scraper (9), the inner wall of the cavity of the lower end mounting shell (1) is rotatably connected to the feeding shaft (10), and the surface of the discharge pipe (3) is provided with a discharge cleaning mechanism, which drives the third gear (12) and the fourth gear (13) to rotate through the second motor (11) so as to facilitate the blocking slide plate (4) to slide and discharge the material through the positioning tooth block (14) and drives the anti-sticking scraper (16) to rotate and clean through the linkage tooth disk (15).
2. A device for adding sulfur-oxygen inoculant for casting according to claim 1, characterized in that: The upper end of the upper end mounting shell (2) is provided with a mixing feed tank, and the lower end mounting shell (1) is connected to a discharge pipe (3).
3. The device for adding sulfur-oxygen inoculant for casting according to claim 1, characterized in that: The output end of the first motor (5) is fixedly connected to one end of the rotating shaft of the first gear (6); the first gear (6) and the second gear (7) are arranged vertically; and the first gear (6) and the second gear (7) are meshedly connected.
4. The device for adding sulfur-oxygen inoculant for casting according to claim 1, characterized in that: The upper end of the rotating shaft of the second gear (7) is fixedly connected to the lower surface of the stirring cylinder (8), the outer surface of the upper end of the stirring cylinder (8) is provided with a stirring rod, and a material guide opening is provided between the lower surface of the upper end mounting shell (2) and the lower end mounting shell (1).
5. The device for adding sulfur-oxygen inoculant for casting according to claim 1, characterized in that: One end of the feed shaft (10) is fixedly connected to one end of the rotating shaft of the first gear (6), the outer surface of the feed shaft (10) is provided with a spiral blade, and the inner wall of the lower end opening of the lower end mounting shell (1) is provided with a discharge baffle.
6. The device for adding sulfur-oxygen inoculant for casting according to claim 1, characterized in that: The discharging and cleaning mechanism comprises a second motor (11), which is fixedly connected to the rear surface of the discharging pipe (3); the output end of the second motor (11) is fixedly connected to a third gear (12); the lower end of the rotating shaft of the third gear (12) is fixedly connected to a fourth gear (13); the surface of the blocking slide (4) facing the fourth gear (13) is fixedly connected to a positioning tooth block (14); the inner wall of the cavity of the discharging pipe (3) is provided with a chute, and a linked toothed disc (15) is rotatably connected in the chute of the discharging pipe (3).
7. A device for adding sulfur-oxygen inoculant for casting according to claim 6, characterized in that: The third gear (12) penetrates the surface of the discharge pipe (3), and the third gear (12) is meshed with the linkage toothed disc (15), and the fourth gear (13) is meshed with the positioning tooth block (14). The surface of the linkage toothed disc (15) is provided with an opening, and the inner wall of the opening of the linkage toothed disc (15) is fixedly connected to the anti-sticking scraper (16).