Beam string structure sliding pushing construction device

Through the hydraulic synchronous pushing device, the problems of high welding difficulty, difficulty in precision control, low safety and high site limitations in the construction of the string beam are solved, and efficient and safe sliding construction of the string beam is achieved.

CN223256486UActive Publication Date: 2025-08-22JILIN NO 1 CONSTR ENG CO LTD
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Patent Information

Application Number
CN202422603644.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-22
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the construction of Zhangxian beams, there are problems such as difficulty in on-site welding, difficulty in controlling accuracy, large weight of sliding single body, low construction safety, high limitations of construction sites and high lifting and assembly requirements.

Method used

The hydraulic pump source system, sensor detector and computer synchronization control system are adopted, combined with components such as sliding beams, slides, side stoppers, slides, ear plates and top tightening blocks, to realize hydraulic synchronous top push construction of the string beam, and the horizontal sliding top thrust is transmitted through the hinge of the hydraulic cylinder and ear plates. The guide and limits of the sliding thrust are used to ensure the stability and safety of the slip process.

Benefits of technology

It improves the safety and stability of the construction of the string beam, reduces the amount of equipment and facilities during the slip process, reduces the space requirements for the construction site, and realizes synchronous control and safety guarantee of the slip process.

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Abstract

The utility model relates to the technical field of building structure construction, and discloses a beam string structure sliding pushing construction device which comprises a hydraulic pump source system, a sensing detector, a computer synchronous control system, a sliding beam, a sliding way, a certain number of side check block sets, a sliding plate, a first lug plate, a hydraulic cylinder, a second lug plate and a jacking block. The hydraulic pump source system, the sensing detector and the computer synchronous control system are electrically connected with the hydraulic cylinder, the slideways are arranged on the sliding beam, the side check block set is arranged between the two slideways, the sliding plate is clamped to the two slideways, the first lug plate is fixed to the side wall of the beam string structure, one end of the hydraulic cylinder is hinged to the first lug plate, and the other end of the hydraulic cylinder is hinged to the second lug plate. The second lug plate is fixed to one end of a jacking block, the jacking block is clamped to the sliding way, and one end of the jacking block is clamped to the side check block set. When the device is used for constructing a large-span steel structure, the safety in the mounting process is guaranteed; the facility is small in size and weight, high in maneuverability and convenient to transfer and mount; and the use amount of temporary slippage facilities can be reduced to the minimum.
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Description

Technical Field

[0001] The utility model relates to the technical field of building structure construction, in particular to a beam string sliding and pushing construction device. Background Art

[0002] The length of the beam string is nearly 100 meters, and it needs to be assembled in sections on the cradle on site. The butt welds are all first-level welds, which makes on-site welding difficult; the beam string is divided into multiple sections and assembled on the cradle, and the precision control of the external dimensions is difficult; the sliding unit is heavy, and to ensure synchronization during the sliding process, the construction height is dozens of meters, the amount of high-altitude work is large, many measures are taken for construction safety, and the available construction site is relatively limited. The construction process requires high coordination between the tower crane and the crane, and there are many instruments in the process, which may involve cross-operation with other types of construction. In addition, the boom has to pass through the gap in the support frame, which can easily lead to safety accidents. Utility Model Content

[0003] The purpose of the utility model is to provide a construction device for sliding and pushing a beam string to solve the above problems.

[0004] In order to achieve the above objectives, the following technical solutions are provided:

[0005] The jacking device is a kind of sliding and pushing construction device for sliding the beam string structure, which is used for pushing the beam string structure, and includes: a hydraulic pump source system, a sensor detector, a computer synchronous control system, a sliding beam, a slide, a certain number of side block groups, a slide plate, a lug plate 1, a hydraulic cylinder, a lug plate 2 and a tightening block, wherein the hydraulic pump source system, the sensor detector and the computer synchronous control system are electrically connected to the hydraulic cylinder respectively, the slide plates are provided with two slide plates, which are arranged in parallel on the sliding beam at a certain interval, the side block group is arranged between the two slide plates at a certain interval, the slide plates are two, which are symmetrically clamped on the two slide plates respectively, the beam string structure is placed on the two slide plates, the lug plate 1 is fixedly connected to the side walls of the beam string structure in opposite directions of travel, one end of the hydraulic cylinder is hinged to the lug plate 1, and the other end is hinged to the lug plate 2, the lug plate 2 is fixedly connected to one end of the tightening block in the direction of travel, the two sides of the tightening block are respectively clamped on the two slide plates, and the end in the opposite direction of travel is clamped with the side block group.

[0006] Preferably, the slide plate is an inverted U-shaped structure, and both sides of its bottom are chamfered.

[0007] Preferably, the side block is welded to the sliding beam, and welding feet are provided at the connection points on both sides.

[0008] Preferably, the tightening block is an inverted U-shaped structure, with an upward slanting notch on one side of its travel direction, and a positioning block is also provided in the middle. The left and right inner walls of the tightening block respectively abut against the two side outer walls of the two slides and can slide relative to each other, and the two side walls of the positioning block respectively abut against the two side inner walls of the side block group and can slide relative to each other.

[0009] Preferably, the length of the tightening block is greater than the distance between two adjacent groups of side block groups.

[0010] Preferably, two ends of the top surface of the slide are provided with clamping plates respectively.

[0011] The beneficial effects of the utility model are:

[0012] This device is used to construct large-span steel structures, and the safety of the installation process is guaranteed;

[0013] Computer synchronous control is adopted during the sliding process, and the hydraulic system transmission acceleration is extremely small and controllable, which can effectively ensure the stability and safety of the entire installation process;

[0014] Hydraulic synchronous pushing equipment and facilities are small in size and weight, have strong maneuverability, and are easy to transport and install;

[0015] The sliding jacking, reaction points and other temporary structures are combined with the advantages of extremely small hydraulic synchronous sliding load, which can reduce the use of temporary sliding facilities to a minimum and save land space.

[0016] Sliding speed: The horizontal traction speed of the hydraulic jacking sliding system equipment depends on the configuration of the hydraulic pump source system, the flow allocated to a single hydraulic jacking device, and the time occupied by other auxiliary work.

[0017] Sliding Acceleration: Hydraulic synchronous jacking maintains uniform and synchronized speeds at all points during the sliding operation. During starting and braking, acceleration is minimal, depending on the hydraulic pump system flow rate and the operating pressure of the hydraulic jacking device. This ensures the safety of the sliding beam string structure, the lower support structure, and all temporary measures during the sliding process.

[0018] Hydraulic synchronous jacking construction technology adopts sensor detectors including stroke and displacement sensor monitoring and computer control. Through data feedback and control command transmission, it can automatically realize multiple functions such as synchronous action, load balancing, posture correction, stress control, operation locking, process display and fault alarm. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the utility model;

[0020] Figure 2 for Figure 1A top view of

[0021] Figure 3 This is a schematic diagram of the structure of the utility model at AA;

[0022] Figure 4 This is a schematic diagram of the structure of the utility model at BB;

[0023] Figure 5 This is a structural diagram of the slide plate and the pallet of the utility model;

[0024] The reference numerals shown in the figure are: 1-sliding beam, 2-slideway, 3-side block group, 4-slide plate, 5-ear plate one, 6-hydraulic cylinder, 7-ear plate two, 8-tightening block, 9-weld foot, 10-positioning block, 11-string beam structure, 12-clamping plate, 13-support. DETAILED DESCRIPTION

[0025] The following is a detailed description of this design scheme with reference to the accompanying drawings.

[0026] A construction device for sliding and pushing a beam string is used to push a beam string structure 11, comprising: a hydraulic pump source system, a sensor detector, a computer synchronous control system, a sliding beam 1, a slide 2, a certain number of side block groups 3, a slide plate 4, an ear plate 1 5, a hydraulic cylinder 6, an ear plate 2 7 and a tightening block 8. The hydraulic pump source system, the sensor detector and the computer synchronous control system are electrically connected to the hydraulic cylinder 6 respectively. The specification of the sliding beam 1 is B (400-1000-400) × 700 × 20 × 35, and the material is Q355B. There are two slides 2, which are arranged parallel to the sliding beam 1 at a certain interval. The slide 2 structure plays the role of bearing, guiding and laterally limiting the horizontal displacement of the beam string structure 11 during the sliding process of the beam string structure 11. The side block groups 3 are arranged at a certain interval. Between the two slides 2, the side block is welded to the sliding beam 1, and one of the side blocks has a specification of 25×40×150mm (material Q235B), which plays a role in resisting the thrust and horizontal force of the sliding tensioned beam structure 11. There are two slides 4, which are symmetrically clamped on the two slides 2 respectively. The tensioned beam structure 11 is placed on the two slides 4, and the ear plate 5 is fixedly connected to the side wall of the tensioned beam structure 11 in the opposite direction of travel. One end of the hydraulic cylinder 6 is hinged to the ear plate 5 through a pin shaft, and its output end is hinged to the ear plate 2 7 through a pin shaft to transmit the horizontal sliding thrust. The ear plate thickness is t=20mm. The ear plate 2 7 is fixedly connected to one end of the tightening block 8 in the direction of travel. The two sides of the tightening block 8 are respectively clamped on the two slides 2, and the end opposite to the direction of travel is clamped with the side block group 3.

[0027] In some embodiments, the slide plate 4 is an inverted U-shaped structure, and the bottom sides are chamfered. During the horizontal sliding process, the occurrence of "rail jamming" and "rail gnawing" phenomena should be strictly prevented. The slide plate 4 uses a steel plate (material Q235B) with a specification of -35×120×L (L=500mm).

[0028] In some embodiments, the side block is welded to the sliding beam 1, and welding feet 9 are provided at the connection points on both sides. The side block weld adopts a double-sided fillet weld, and the height of the welding foot 9 is not less than 10 mm.

[0029] In some embodiments, the tightening block 8 is an inverted U-shaped structure, with a notch inclined upward on one side of its travel direction, and a positioning block 10 is also provided in the middle. The left and right inner walls of the tightening block 8 respectively abut against the outer walls of the two slides 2 and can slide relative to each other, and the two side walls of the positioning block 10 respectively abut against the inner walls of the two sides of the side block group 3 and can slide relative to each other.

[0030] In some embodiments, the length of the tightening block 8 is greater than the distance between two adjacent sets of side block groups 3 .

[0031] In some embodiments, a clamping plate 12 is provided at both ends of the top surface of the slide 4. When the beam-string structure 11 that needs to be pushed needs to be supported, the gap formed between the two clamping plates 12 is used to limit and fix the support 13 supporting the beam-string structure 11. The ear plate 5 is provided on the support 13. The clamping plate 12 is made of Q235B and is connected to the slide 4 through a fillet weld. The weld foot 9 has a size of 10 mm.

[0032] Example

[0033] The operator can observe the hydraulic jacking process and related data and (or) issue control instructions through the hydraulic synchronous computer control system human-machine interface in the central control room.

[0034] The jacking block 8 of the hydraulic jacking device has a one-way locking function. When the hydraulic cylinder 6 extends, the jacking block 8 works and automatically tightens the side of the slideway 2; when the hydraulic cylinder 6 retracts, the jacking block 8 does not work and moves in the same direction as the hydraulic cylinder 6.

[0035] Step 1: The hydraulic jacking device's jacking block 8 is installed on the slide 2, close to the side block group 3; the cylinder ear plate 5 of the hydraulic cylinder 6 is connected to the pushed tension string structure 11 through the pin shaft; the hydraulic jacking device's hydraulic cylinder 6 extends the cylinder, pushing the pushed tension string structure 11 to slide forward.

[0036] Step 2: The hydraulic cylinder 6 of the hydraulic pushing device continuously extends a stroke, pushing the pushed structure to slide forward a distance (a step distance).

[0037] Step 3: After one stroke of cylinder extension is completed, the pushed beam string structure 11 does not move; the hydraulic cylinder 6 of the hydraulic jacking device retracts the cylinder, so that the tightening block 8 is released from the slide 2 and the side block group 3, and moves forward with the hydraulic cylinder 6.

[0038] Step 4: After the hydraulic cylinder 6 has completed one stroke of cylinder retraction, it drags the tightening block 8 forward by one step. The pushing and sliding of one stroke is completed, and the next stroke sequence is executed from step 1.

[0039] Throughout this specification, terms such as "one embodiment," "some embodiments," and "specific embodiments" mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0040] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A beam string sliding and pushing construction device for pushing a beam string structure, characterized in that: include: The cam is connected to the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the hydraulic cylinder to move the 2. The beam string sliding and pushing construction device according to claim 1, characterized in that: The slide plate is an inverted U-shaped structure, and both sides of its bottom are chamfered.

3. The beam string sliding and pushing construction device according to claim 1, characterized in that: The side stopper is welded to the sliding beam, and welding feet are provided at the connection points on both sides.

4. The beam string sliding and pushing construction device according to claim 1, characterized in that: The tightening block is an inverted U-shaped structure, with an upward slanting notch on one side of its travel direction, and a positioning block in the middle. The left and right inner walls of the tightening block respectively abut against the outer walls of the two slides and can slide relative to each other, and the two side walls of the positioning block respectively abut against the inner walls of the side block group and can slide relative to each other.

5. The beam string sliding and pushing construction device according to claim 4, characterized in that: The length of the tightening block is greater than the distance between two adjacent groups of side block groups.

6. The beam string sliding and pushing construction device according to claim 2, characterized in that: Both ends of the top surface of the slide are respectively provided with clamping plates.