Cylinder cover structure of motorcycle engine

By resetting the locking mechanism of the locking assembly and magnetic fixture, the time-consuming and laborious assembly of the motorcycle engine cylinder head is solved, rapid disassembly and preventing accidental loosening, and working efficiency is improved.

CN223256953UActive Publication Date: 2025-08-22GUANGDONG RUIZHEN TECH CO LTD
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Patent Information

Application Number
CN202422916029.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-08-22
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

When assembling the upper and lower end covers of existing motorcycle engines, the connecting bolts need to be twisted one by one, which makes it time-consuming and labor-intensive to disassemble and install, and affects working efficiency.

Method used

The locking mechanism of reset locking components, dragging components and protective components is adopted to quickly lock and unlock the upper end cover and lower end cover through one-pressure and two-pull operation, and use magnetic fixtures to prevent accidental loosening.

Benefits of technology

The rapid disassembly and assembly of the cylinder head is achieved, which reduces the amount of labor, improves work efficiency, and prevents accidental loosening after assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cylinder covers, in particular to a motorcycle engine cylinder cover structure which comprises an upper end cover, a first installation table is installed on the outer side of the bottom end of the upper end cover, a rubber pad is in lap joint with the bottom end of the first installation table, and a second installation table is installed on the other side of the rubber pad. An upper end cover is embedded in the first mounting table, a lower end cover is embedded in the second mounting table, the first mounting table and the second mounting table are clamped through a locking mechanism, the locking mechanism comprises a reset locking assembly, a dragging assembly and a protection assembly, and the reset locking assembly is used for locking and clamping the upper end cover and the lower end cover. The dragging assembly is used for unlocking the upper end cover and the lower end cover; the device is simple in structure and convenient to operate, a worker can quickly disassemble and assemble the cover body through one-pressing and two-pulling operation, the worker can conveniently overhaul and maintain the cover body, time and labor are saved, and the working efficiency of the worker is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylinder heads, in particular to a cylinder head structure of a motorcycle engine. Background Art

[0002] The cylinder head seals the cylinder and, together with the piston, forms the combustion chamber. It is a crucial component of the engine's combustion chamber, ensuring smooth intake and ignition of gases. It also bears the brunt of the high-temperature, high-pressure gases during combustion. The cylinder head withstands the mechanical loads of the gases and the tightening of the cylinder bolts. Furthermore, contact with the hot gases creates high thermal loads. To ensure a good seal, the cylinder head casting material must possess sufficient strength and rigidity while also being heat-resistant to prevent thermal deformation. Furthermore, because the cylinder head is constantly exposed to high temperatures during engine operation, relying solely on the material's properties to withstand these temperatures can severely impact its service life. This often necessitates a water-cooling system. Currently, cylinder heads with water-cooling systems are typically cast in one piece. This method not only requires complex manufacturing processes but also makes subsequent maintenance difficult. Furthermore, the integrally cast water-cooling cavity reduces the cylinder head's mechanical load capacity.

[0003] In order to solve the above technical problems, the Chinese patent with announcement number CN216922302U in the prior art discloses a high-temperature resistant cylinder head for a motorcycle engine, including an upper end cover and a lower end cover, the upper end cover is provided with a detachable connecting mechanism, the upper end cover is installed on the lower end cover through the detachable connecting mechanism, and a coolant cavity is provided between the upper end cover and the lower end cover, and cooling interfaces A and cooling interfaces B are symmetrically provided on both sides of the upper end cover, and the cooling interfaces A and cooling interfaces B are both connected to the coolant cavity.

[0004] Although the above-mentioned existing technical solution ensures the mechanical load bearing capacity of the cylinder head and can be disassembled and maintained, when assembling the upper end cover and the lower end cover, the staff still needs to twist each set of connecting bolts and nuts one by one to perform the operation. The disassembly and assembly are time-consuming and labor-intensive, which increases the workload of the staff and affects work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a motorcycle engine cylinder head structure to solve the problem raised in the above-mentioned background technology that when assembling the upper end cover and the lower end cover, the staff still needs to twist each set of connecting bolts and nuts one by one to perform the operation, which is time-consuming and labor-intensive, increases the workload of the staff, and affects work efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A motorcycle engine cylinder head structure includes an upper end cover, a first mounting platform is installed on the outer side of the bottom end of the upper end cover, a rubber pad is overlapped on the bottom end of the first mounting platform, a second mounting platform is installed on the other side of the rubber pad, a lower end cover is embedded and installed inside the second mounting platform, the first mounting platform and the second mounting platform are clamped together by a locking mechanism, the locking mechanism includes a reset locking assembly, a drag assembly and a protective assembly, the reset locking assembly is used to lock and clamp the upper end cover and the lower end cover, the drag assembly is used to unlock the lock between the upper end cover and the lower end cover, and the protective assembly is used to protect the operating parts of the drag assembly.

[0008] As a preferred solution of the present invention, the reset locking assembly includes a docking block installed on one end of the top of the second mounting platform, a docking groove is provided at one end of the bottom of the first mounting platform, the docking groove and the docking block are slidably connected, a locking groove is provided on one side of the docking groove inside the first mounting platform, a limit seat is installed on one side of the inner wall of the locking groove, and a fitting plate is overlapped on the top of the limit seat.

[0009] As a preferred solution of the present invention, a limiting groove is provided at the top of the limiting seat, a limiting block is slidably connected to the inner side of the limiting groove, one end of the limiting block is fixedly connected to one side of the bonding plate, a first spring is installed between one side of the limiting block and the inner wall of the limiting groove, a stretching groove is provided on one side of the bonding plate, and a second spring is installed between the inner wall of the stretching groove and the inner wall of the locking groove.

[0010] As a preferred solution of the present invention, the opposite ends of the docking block and the bonding plate are provided with inclined surfaces that fit together, and the interior of the bonding plate is provided with a rotation groove at its inclined surface, the inner side of the rotation groove is rotatably connected to a rotation rod, and the outer side of the rotation rod is provided with an abutment plate.

[0011] As a preferred solution of the present invention, a sloped surface that fits the inclined surface is provided on one side of the abutment plate, a torsion spring is installed between the rotating rod and the inner wall of the rotating groove, and an abutment groove is provided inside the docking block at its inclined surface.

[0012] As a preferred solution of the present invention, the towing assembly includes a mounting groove opened on one side of the docking block, a movable rod is installed on the inside of the mounting groove, an operating groove is opened inside the first mounting platform on one side of the locking groove, the movable rod extends to one end of the operating groove and is rotatably connected to a pull ring, a movable groove is opened inside the first mounting platform between the operating groove and the locking groove, and the movable rod is slidably connected to the movable groove.

[0013] As a preferred solution of the present invention, the protective component includes a closed groove opened on one side of the outer wall of the first mounting platform, the inner side of the closed groove is connected to the inner side of the operating groove, the inner side of the closed groove is slidably connected to a closed cover, a synchronization groove is opened on one side of the inner wall of the closed groove, and a synchronization block slidably connected to the synchronization groove is installed at one end of the closed cover.

[0014] As a preferred solution of the present invention, a drag groove is provided on one side of the closing cover, a first fixing piece is embedded in one end of the interior of the closing cover, and a second fixing piece corresponding to the first fixing piece is embedded in one end of the inner wall of the closing groove.

[0015] As a preferred solution of the present invention, one of the first fixing member and the second fixing member is a first magnet, and the other of the first fixing member and the second fixing member is a second magnet, and the first magnet and the second magnet have opposite magnetic poles and attract each other.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. In the utility model, the upper end cover and the lower end cover are locked and connected by resetting the locking assembly, the dragging assembly unlocks the lock between the upper end cover and the lower end cover, and the protective assembly protects the operating parts of the dragging assembly. The structure is simple and the operation is convenient. The staff can use the one-press-two-pull operation to quickly disassemble and assemble the cover body, which is convenient for the staff to inspect and maintain it, saves time and effort, and improves the work efficiency of the staff.

[0018] 2. In the present invention, by buckling the pull groove on the closing cover and coordinating the synchronization block and the synchronization groove to slide toward the inside of the closing groove, the pull ring is closed inside the operating groove, and the first fixing part and the second fixing part are adsorbed and positioned with each other, preventing the person from accidentally touching the pull ring and causing the connection to become loose after the assembly is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the separation structure of the upper end cover and the lower end cover of the utility model;

[0021] Figure 3 This is a schematic diagram of the partial three-dimensional structure of the first mounting platform of the utility model;

[0022] Figure 4 This is a partial cross-sectional structural diagram of the first mounting platform of the utility model.

[0023] In the figure: 1. Upper end cover; 2. First mounting platform; 3. Rubber pad; 4. Second mounting platform; 5. Lower end cover; 6. Docking block; 7. Limit seat; 8. Fitting plate; 9. Limit block; 10. First spring; 11. Abutment plate; 12. Torsion spring; 13. Movable rod; 14. Pull ring; 15. Closing cover; 16. Synchronous groove; 17. Drag groove; 18. Second fixing member; 19. Second spring. DETAILED DESCRIPTION

[0024] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example

[0025] See also Figures 1-4 , the utility model provides a technical solution:

[0026] The cam 2 is provided with a plurality of cams 21 and 22, and the cam 22 is provided with a plurality of cams 22. The cam 22 is provided with a plurality of cams 21 and 22. The cam 22 is provided with a plurality of cams 22 and 22. The cam 22 is provided with a plurality of cams 21 and 22.

[0027] In this embodiment, if Figure 1 、 Figure 2 and Figure 3As shown, the reset locking assembly includes a docking block 6 installed at one end of the top of the second mounting platform 4, and a docking groove is provided at one end of the bottom of the first mounting platform 2. The docking groove and the docking block 6 are slidably connected. A locking groove is provided on one side of the docking groove inside the first mounting platform 2, and a limit seat 7 is installed on one side of the inner wall of the locking groove. The top of the limit seat 7 is overlapped with a fitting plate 8. First, the first mounting platform 2 is overlapped on the rubber pad 3 so that a part of the docking block 6 enters the inside of the docking groove, and continues to squeeze downward to allow the rubber pad 3 to retract. The docking block 6 gradually moves down and counteracts the inclined surface on the fitting plate 8, forcing the fitting plate 8 to drive the limit block 9 to slide inside the limit groove, while squeezing the first spring 10 and stretching the second spring 19.

[0028] In this embodiment, if Figure 1 、 Figure 2 and Figure 3 As shown, a limiting groove is provided at the top of the limiting seat 7, and a limiting block 9 is slidably connected to the inner side of the limiting groove. One end of the limiting block 9 is fixedly connected to one side of the bonding plate 8. A first spring 10 is installed between one side of the limiting block 9 and the inner wall of the limiting groove. A stretching groove is provided on one side of the bonding plate 8, and a second spring 19 is installed between the inner wall of the stretching groove and the inner wall of the locking groove. The opposite ends of the docking block 6 and the bonding plate 8 are provided with inclined surfaces that fit together. A rotating groove is provided inside the bonding plate 8 at its inclined surface. A rotating rod is rotatably connected to the inner side of the rotating groove. An abutment plate 11 is sleeved on the outer side of the rotating rod. One side of the abutment plate 11 is provided with an inclined surface that fits the inclined surface. The slope of the combination is formed, a torsion spring 12 is installed between the rotating rod and the inner wall of the rotating groove, and an abutment groove is opened inside the docking block 6 at its inclined surface. Then, as the docking block 6 continues to descend, it contacts the abutment plate 11 and forces the rotating rod to rotate, and the torsion spring 12 retracts until the abutment groove is close to the rotating groove. The abutment plate 11 is ejected to the inside of the abutment groove by the torsion spring 12, and then no longer squeezes the upper end cover 1 and the first mounting platform 2, so that the rubber pad 3 rebounds a short distance, and the docking block 6 also moves a short distance, so that one end of the abutment plate 11 can abut against the inner wall of the abutment groove, completing the position locking of the upper end cover 1 and the lower end cover 5.

[0029] In this embodiment, if Figure 1 、 Figure 3 and Figure 4As shown, the protective component includes a closing groove opened on one side of the outer wall of the first mounting platform 2, the inner side of the closing groove is connected to the inner side of the operating groove, a closing cover 15 is slidably connected to the inner side of the closing groove, a synchronization groove 16 is opened on one side of the inner wall of the closing groove, one end of the closing cover 15 is installed with a synchronization block slidably connected to the synchronization groove 16, a drag groove 17 is opened on one side of the closing cover 15, one end of the interior of the closing cover 15 is embedded with a first fixing member, and one end of the inner wall of the closing groove is embedded with a second fixing member 18 corresponding to the first fixing member. One of the first fixing member and the second fixing member 18 is a first magnet, and the other of the first fixing member and the second fixing member 18 is a second magnet. The magnetic poles of the first magnet and the second magnet are opposite and attract each other. Further, after the locking is completed, the drag groove 17 on the closing cover 15 can be buckled, and the synchronization block and the synchronization groove 16 can be slid toward the inner side of the closing groove to close the pull ring 14 inside the operating groove, so that the first fixing member and the second fixing member 18 are adsorbed and positioned with each other to prevent the person from accidentally touching the pull ring 14 after the assembly is completed, causing the connection to become loose.

[0030] In this embodiment, if Figure 1 、 Figure 3 and Figure 4 As shown, the dragging assembly includes a mounting groove provided on one side of the docking block 6, and a movable rod 13 is installed inside the mounting groove. An operating groove is provided on one side of the locking groove inside the first mounting platform 2, and the movable rod 13 extends to one end inside the operating groove and is rotatably connected to a pull ring 14. A movable groove is provided inside the first mounting platform 2 between the operating groove and the locking groove, and the movable rod 13 is slidably connected to the movable groove. Furthermore, when it is necessary to unlock the positioning for inspection and maintenance operations, the closing cover 15 can be reopened, and then the pull ring 14 is buckled to drive the movable rod 13 to slide inside the movable groove, while driving the bonding plate 8 to move synchronously, squeezing the first spring 10 again and stretching the second spring 19, so that the abutment plate 11 moves horizontally away from the inside of the abutment groove. At this time, the docking block 6 is no longer abutted, and the rubber pad 3 rebounds completely. The docking block 6 will move a distance inside the docking groove as the rubber pad 3 bounces up, and at this time, releasing the pull ring 14 will not cause re-engagement.

[0031] When the first support 2 is in the air, the second support 2 is in the air, and the second support 2 is in the air, so that the first support 2 is in the air, and the second support 2 is in the air. When the first support 2 is in the air, the second support 2 is in the air, and the second support 2 is in the air, so that the second support 2 is in the air. When the first support 2 is in the air, the second support 2 is in the air, and the second support 2 is in the air, so that the second support 2 is in the air. The locking is completed. After the locking is completed, the drag groove 17 on the closing cover 15 can be buckled, and the synchronous block and the synchronous groove 16 can be slid toward the inside of the closing groove to close the pull ring 14 inside the operating groove, so that the first fixing member and the second fixing member 18 are adsorbed and positioned with each other to prevent the personnel from accidentally touching the pull ring 14 after the assembly is completed, causing the connection to become loose. When the positioning needs to be unlocked for inspection and maintenance operations, the closing cover 15 can be reopened, and then the pull ring 14 is buckled to drive the movable rod 13 to slide inside the movable groove, and at the same time drive the fitting plate 8 to move synchronously, squeeze the first spring 10 again and stretch the second spring 19, so that the abutment plate 11 moves horizontally away from the inside of the abutment groove. At this time, the docking block 6 is no longer abutted, and the rubber pad 3 rebounds completely. The docking block 6 moves a distance inside the docking groove as the rubber pad 3 bounces up, and there will be no re-engagement when the pull ring 14 is released.

[0032] The control method of the present invention is to control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. Moreover, the present invention is used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A motorcycle engine cylinder head structure, comprising an upper end cover (1), characterized in that: A first mounting platform (2) is installed on the outer side of the bottom end of the upper end cover (1), a rubber pad (3) is overlapped on the bottom end of the first mounting platform (2), a second mounting platform (4) is installed on the other side of the rubber pad (3), and a lower end cover (5) is embedded and installed inside the second mounting platform (4). The first mounting platform (2) and the second mounting platform (4) are connected by a locking mechanism, and the locking mechanism includes a reset locking component, a dragging component and a protective component. The reset locking component is used to lock and connect the upper end cover (1) and the lower end cover (5), the dragging component is used to unlock the lock between the upper end cover (1) and the lower end cover (5), and the protective component is used to protect the operating components of the dragging component.

2. A motorcycle engine cylinder head structure according to claim 1, characterized in that: The reset locking assembly comprises a docking block (6) mounted on one end of the top of the second mounting platform (4); a docking groove is provided at one end of the bottom of the first mounting platform (2); the docking groove and the docking block (6) are slidably connected; a locking groove is provided on one side of the docking groove inside the first mounting platform (2); a limit seat (7) is installed on one side of the inner wall of the locking groove; and a bonding plate (8) is overlapped on the top of the limit seat (7).

3. A motorcycle engine cylinder head structure according to claim 2, characterized in that: A limiting groove is provided at the top of the limiting seat (7), a limiting block (9) is slidably connected to the inner side of the limiting groove, one end of the limiting block (9) is fixedly connected to one side of the bonding plate (8), a first spring (10) is installed between one side of the limiting block (9) and the inner wall of the limiting groove, a stretching groove is provided on one side of the bonding plate (8), and a second spring (19) is installed between the inner wall of the stretching groove and the inner wall of the locking groove.

4. A motorcycle engine cylinder head structure according to claim 3, characterized in that: The opposite ends of the docking block (6) and the bonding plate (8) are provided with mutually fitting inclined surfaces, and the interior of the bonding plate (8) is provided with a rotation groove at the inclined surface thereof, the inside of the rotation groove is rotatably connected to a rotation rod, and the outside of the rotation rod is sleeved with an abutment plate (11).

5. The motorcycle engine cylinder head structure according to claim 4, characterized in that: A sloped surface that fits the inclined surface is provided on one side of the abutment plate (11), a torsion spring (12) is installed between the rotating rod and the inner wall of the rotating groove, and an abutment groove is provided inside the docking block (6) at the inclined surface.

6. The motorcycle engine cylinder head structure according to claim 5, characterized in that: The dragging assembly comprises a mounting groove provided on one side of the docking block (6), a movable rod (13) being provided inside the mounting groove, an operating groove being provided inside the first mounting platform (2) on one side of the locking groove, one end of the movable rod (13) extending to the inside of the operating groove being rotatably connected to a pull ring (14), a movable groove being provided inside the first mounting platform (2) between the operating groove and the locking groove, and the movable rod (13) being slidably connected to the movable groove.

7. The motorcycle engine cylinder head structure according to claim 6, characterized in that: The protective component comprises a closing groove formed on one side of an outer wall of the first mounting platform (2), the inner side of the closing groove being connected to the inner side of the operating groove, a closing cover (15) being slidably connected to the inner side of the closing groove, a synchronization groove (16) being formed on one side of the inner wall of the closing groove, and a synchronization block being slidably connected to the synchronization groove (16) being mounted on one end of the closing cover (15).

8. The motorcycle engine cylinder head structure according to claim 7, characterized in that: A drag groove (17) is provided on one side of the closing cover (15), a first fixing member is embedded and installed at one end inside the closing cover (15), and a second fixing member (18) corresponding to the first fixing member is embedded and installed at one end of the inner wall of the closing groove.

9. The motorcycle engine cylinder head structure according to claim 8, characterized in that: One of the first fixing member and the second fixing member (18) is a first magnet, and the other of the first fixing member and the second fixing member (18) is a second magnet, and the magnetic poles of the first magnet and the second magnet are opposite and attract each other.

Citation Information

Patent Citations

  • High-temperature-resistant cylinder cover for motorcycle engine

    CN216922302U