Integrated lead screw steel module structure

Abstract

The utility model discloses an integrated lead screw steel module structure which comprises a base made of high-carbon steel materials, a rear end plate is fixedly installed at one end of the base through a first fixing screw, a motor base is fixedly installed at the other end of the base through a second fixing screw, and a bearing is installed at one end of the motor base through a bearing gland matched with a locking nut. The thread rolling screw rod is sleeved with a sliding seat in a sliding mode, the sliding seat and the base are respectively provided with a roller path, the interior of the sliding seat is connected with the thread rolling screw rod in a rolling mode through a steel ball returning mechanism matched with a plurality of steel balls, and the sliding seat is further connected with the roller paths in a sliding mode through a steel ball backflow mechanism. Compared with a traditional module, the structure is simple, the manufacturing complexity is reduced through the simple structure, the assembling and maintaining processes are more convenient and faster, the module body and the sliding base are made of high-strength and high-precision materials, and the stability and durability of the module are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of screw rod modules, in particular to an integrated screw rod steel module structure. Background Art

[0002] Modules are essential components in the operational systems of automated equipment. With the continuous advancement of automation technology, various industries are placing increasingly stringent performance demands on automated equipment. Against this backdrop, the limitations of traditional modules are becoming increasingly prominent. For example, in some high-precision automated production lines, the low operating efficiency and limited load capacity of traditional modules can lead to low production efficiency and unstable product quality. In applications with strict space requirements, the large dimensions of traditional modules also pose an application barrier. Therefore, a new module structure is urgently needed to overcome these issues, adapt to the evolving needs of automated equipment, and improve its overall performance and competitiveness. Utility Model Content

[0003] The purpose of the present invention is to provide an integrated screw steel module structure to solve the problems raised by the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated screw steel module structure, comprising a base made of high carbon steel, one end of the base being fixedly mounted with a rear end plate by a first fixing screw, the other end of the base being fixedly mounted with a motor base by a second fixing screw, one end of the motor base being mounted with a bearing by a bearing cover and a locking nut, a rolling screw being mounted between the bearing and the rear end plate, an external sliding sleeve of the rolling screw being provided with a sliding seat, the sliding seat and the base being provided with a raceway, the interior of the sliding seat being provided with a steel ball return mechanism cooperating with a plurality of steel balls and being rollingly connected to the rolling screw, and the sliding seat being also slidably connected to the raceway by a steel ball reflux mechanism.

[0005] As a preferred solution of the present invention: the steel ball return mechanism includes a spiral steel ball groove opened inside the slide seat, and the first nut steel ball return device and the second nut steel ball return device are respectively installed at both ends of the spiral steel ball groove.

[0006] As a preferred solution of the present invention: the steel ball reflux mechanism includes a first steel ball reflux groove and a second steel ball reflux groove respectively located at both ends of the slide seat through screws, and a steel ball return device is installed between the first steel ball reflux groove and the second steel ball reflux groove and the slide seat, and the steel ball return device is connected to the steel ball flow channel provided inside the slide seat, and the steel ball return device is also connected to the raceway.

[0007] As a preferred solution of the present invention: two scrapers are provided at one end of the second steel ball return trough, and the two scrapers are also fixedly connected to the slide seat by screws.

[0008] As a preferred solution of the present invention: a mounting position for a stepper motor or a servo motor is reserved inside the motor base, and one end of the rolling screw is transmission-connected to the output shaft of the stepper motor or the servo motor through an encoder.

[0009] As a preferred solution of the present invention: a grating scale or a magnetic scale is installed on the outer side of the base.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] 1) The utility model adopts an integrated structure of screw rod and ball nut, which is simpler than the traditional module structure. The simple structure not only reduces the complexity of manufacturing, but also makes assembly and maintenance more convenient. The module body and slide are made of high-strength and high-precision materials, which ensures the stability and durability of the module. At the same time, through the precision processing and optimized design of each component, such as the high-precision matching of the raceway and the high-precision and low-friction design of the ball screw, the friction and wear during the movement are effectively reduced, the transmission accuracy of the module is improved, and thus the operating efficiency of the module is improved;

[0012] 2) The module of the utility model can withstand a large load. The special design of the ball screw and the synergy between the various components solve the problem of low load of the traditional module. The module can also detect the position and movement state of the slide in real time by setting a position detection device such as an encoder or a grating ruler, further improving the accuracy and stability of the module. The motor base can be connected to a servo motor or a stepper motor, which can accurately control the rotation speed and position of the ball screw to achieve high-precision linear motion of the slide, making it suitable for various automation equipment that require high-precision linear motion, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the base structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the disassembly of the slide seat of the present utility model;

[0016] Figure 4 This is one of the schematic diagrams of the disassembly of the slide of the present invention.

[0017] In the figure: 100, base; 110, first fixing screw; 120, rear end plate; 130, second fixing screw; 140, motor base; 150, bearing cover; 160, locking nut; 170, bearing; 200, rolling screw; 300, slide; 310, steel ball return mechanism; 311, spiral steel ball groove; 312, first nut steel ball return device; 313, second nut steel ball return device; 320, steel ball reflux mechanism; 321, first steel ball reflux groove member; 322, second steel ball reflux groove member; 323, steel ball return device; 324, steel ball flow channel; 325, scraper; 400, raceway. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0019] See also Figure 1-4 The utility model provides a technical solution: an integrated screw steel module structure, including a base 100 made of high carbon steel, one end of the base 100 is fixedly installed with a rear end plate 120 by a first fixing screw 110, and the other end of the base 100 is fixedly installed with a motor base 140 by a second fixing screw 130. One end of the motor base 140 is installed with a bearing 170 through a bearing cover 150 and a locking nut 160. A rolling screw 200 is installed between the bearing 170 and the rear end plate 120, and an external sliding sleeve of the rolling screw 200 is provided with a slide 300. Both the slide 300 and the base 100 are provided with a raceway 400. The interior of the slide 300 is connected to the rolling screw 200 in a rolling manner by a steel ball return mechanism 310 provided therein in cooperation with a plurality of steel balls. The slide 300 is also connected in a sliding manner to the raceway 400 through a steel ball reflux mechanism 320 provided therein.

[0020] Specifically, the base 100 can be integrally formed of steel material, and the base 100 is used as the cornerstone of the entire module structure. The rear end plate 120 and the motor base 140 can be fixedly mounted on both ends of the base 100 by first fixing screws 110 and second fixing screws 130, respectively, to form the basic framework of the module.

[0021] The bearing 170 is installed at one end of the motor base 140 through the cooperation of the bearing cover 150 and the locking nut 160, and then the rolling screw 200 is installed between the bearing 170 and the rear end plate 120 to form a rotatable shaft system. When the motor drives the rolling screw 200 to rotate, the slide 300 sleeved on its outside starts to move, and the slide 300 and the raceway 400 on the base 100 cooperate with the steel ball to provide a guide for the linear motion of the slide 300. Compared with the screw and the screw in the transmission screw module, the The matching method of the nut and the set steel ball return mechanism 310 can make the screw steel module structure more compact and realize structural integration; and the steel ball return mechanism 310 and the steel ball reflux mechanism 320 inside the slide 300 work together to ensure that the rolling connection between the slide 300 and the rolling screw 200 is stable and reliable, thereby efficiently converting the rotational motion of the rolling screw 200 into the precise linear motion of the slide 300 along the base 100, realizing effective power transmission and precise displacement conversion.

[0022] In the present invention, the steel ball return mechanism 310 includes a spiral steel ball groove 311 provided inside the slide 300 , and a first nut steel ball return device 312 and a second nut steel ball return device 313 are respectively installed at both ends of the spiral steel ball groove 311 .

[0023] Specifically, the steel ball return mechanism 310 can replace the screw nut of the traditional screw module, wherein the spiral steel ball groove 311 can provide a storage and running channel for the steel ball, and at the same time provide space for the rolling of the steel ball. During the rotation of the rolling screw 200, the steel ball rolls in the spiral steel ball groove 311. When the steel ball rolls to the end of the spiral steel ball groove 311, the first nut steel ball returner 312 or the second nut steel ball returner 313 plays a role, which can flexibly change the rolling direction of the steel ball, so that the steel ball can continue to circulate and roll in the spiral steel ball groove 311, ensuring a stable rolling connection between the slide 300 and the rolling screw 200, and at the same time enabling the rotational motion of the rolling screw 200 to be accurately converted into the linear motion of the slide 300, ensuring the accuracy and stability of the module during operation.

[0024] In this embodiment: the steel ball reflux mechanism 320 includes a first steel ball reflux groove 321 and a second steel ball reflux groove 322 respectively located at both ends of the slide 300 by screws, and a steel ball return device 323 is installed between the first steel ball reflux groove 321 and the second steel ball reflux groove 322 and the slide 300. The steel ball return device 323 is connected to the steel ball flow channel 324 provided inside the slide 300, and the steel ball return device 323 is also connected to the raceway 400.

[0025] Specifically, when the slide 300 slides with the base 100, the slide 300 can slide along the raceway 400, and the steel balls circulate between the steel ball return groove, the steel ball flow channel 324 and the raceway 400. During the circulation process, the steel balls continuously provide support for the slide 300 and effectively reduce the friction between the slide 300 and the raceway 400, ensuring the smoothness and accuracy of the movement of the slide 300, making the operation of the module in the automated equipment more reliable and meeting the high-precision movement requirements.

[0026] In this embodiment, two scrapers 325 are provided at one end of the second steel ball return channel 322 , and the two scrapers 325 are also fixedly connected to the slide seat 300 by screws.

[0027] Specifically, during the operation of the module, when the slide 300 slides on the raceway 400, impurities or dust are prevented from entering the steel ball return groove. The scraper 325 can scrape off impurities that may enter the steel ball return groove to prevent impurities from interfering with the normal rolling and circulation of the steel balls.

[0028] In this embodiment, a mounting position for a stepper motor or a servo motor is reserved inside the motor base 140 , and one end of the rolling screw 200 is transmission-connected to the output shaft of the stepper motor or the servo motor via an encoder.

[0029] Specifically, the set mounting position can be used to install a stepper motor or a servo motor. When the motor starts to rotate, the encoder can accurately measure the speed, rotation angle, and rotation direction of the motor output shaft. The precise measurement information can be fed back to the control system in real time. Based on this feedback information, the control system uses advanced algorithms to accurately control the rotation of the motor to ensure the operating accuracy of the module.

[0030] In this embodiment, a grating scale or a magnetic scale is installed on the outer side of the base 100 .

[0031] Specifically, when the slide 300 makes a linear motion on the raceway 400 of the base 100, the grating scale or magnetic scale will generate a corresponding signal according to the displacement of the slide 300, and then feed it back to the control system. The control system is used to control the motor movement, ensuring the high-precision operation of the entire module in the automation equipment.

[0032] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated screw steel module structure, characterized in that: The invention comprises a base (100) made of high carbon steel, wherein one end of the base (100) is fixedly mounted with a rear end plate (120) via a first fixing screw (110), and the other end of the base (100) is fixedly mounted with a motor base (140) via a second fixing screw (130), and one end of the motor base (140) is mounted with a bearing (170) via a bearing cover (150) and a locking nut (160), and the bearing (170) and the rear end plate (120) are fixedly mounted. ) is installed between the two ends of the base (100), the outer sliding sleeve of the rolling screw (200) is provided with a sliding seat (300), the sliding seat (300) and the base (100) are both provided with a raceway (400), the interior of the sliding seat (300) is connected to the rolling screw (200) in a rolling manner through a steel ball return mechanism (310) provided therein, and the sliding seat (300) is also connected to the raceway (400) in a sliding manner through a steel ball reflux mechanism (320) provided therein.

2. The integrated screw steel module structure according to claim 1, characterized in that: The steel ball return mechanism (310) comprises a spiral steel ball groove (311) provided inside the slide seat (300), and a first nut steel ball return device (312) and a second nut steel ball return device (313) are respectively installed at both ends of the spiral steel ball groove (311).

3. The integrated screw steel module structure according to claim 1, characterized in that: The steel ball return mechanism (320) includes a first steel ball return groove (321) and a second steel ball return groove (322) respectively located at two ends of the slide seat (300) through screws, the first steel ball return groove (321) and the second steel ball return groove (322), and a steel ball return device (323) installed between the first steel ball return groove (321) and the second steel ball return groove (322) and the slide seat (300). The steel ball return device (323) is connected to a steel ball flow channel (324) provided inside the slide seat (300), and the steel ball return device (323) is also connected to the raceway (400).

4. The integrated screw steel module structure according to claim 3, characterized in that: Two scrapers (325) are provided at one end of the second steel ball return trough (322), and the two scrapers (325) are also fixedly connected to the slide seat (300) via screws.

5. The integrated screw steel module structure according to claim 1, characterized in that: A mounting position for a stepper motor or a servo motor is reserved inside the motor seat (140), and one end of the rolling screw (200) is connected to the output shaft of the stepper motor or the servo motor via an encoder.

6. The integrated screw steel module structure according to claim 1, characterized in that: A grating scale or a magnetic scale is installed on the outer side of the base (100).

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