Fire grate block and garbage incinerator
By setting ventilation gaps and split structures on the sides of the grate block, the problems of poor ventilation effect and high slag leakage rate of the mechanical grate furnace are solved, more efficient cooling is achieved, and the thermal scorching reduction rate is reduced, and the service life of the grate block is extended.
Patent Information
- Application Number
- CN202422513743.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The ventilation holes of existing mechanical grate furnaces are prone to blockage, have poor ventilation effect, high slag leakage rate, high thermal burn reduction rate, and difficult to effectively cool the grate blocks.
Ventilation gaps are set on the sides of the grate block, and a grate cover plate and base with a split structure are adopted. The support assembly lifts the cover plate to form ventilation gaps to avoid direct contact with garbage and enhance ventilation and cooling effects.
It improves the ventilation and cooling effect of the grate block, reduces the slag leakage rate and heat burn reduction rate, extends the service life of the grate block, and reduces operating costs.
Smart Images

Figure CN223258207U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of garbage incineration equipment, in particular to a grate block and a garbage incinerator. Background Art
[0002] With the progress of urbanization, the amount of garbage disposal continues to rise, and the requirements for garbage disposal are also getting higher and higher. At present, the garbage disposal method commonly adopted by countries around the world is garbage incineration. This method can not only effectively save land resources, but also improve garbage reduction and resource utilization. Among them, mechanical grate furnace is the most widely used garbage incineration technology.
[0003] Mechanical grate furnaces are generally composed of several grate sections, usually divided into drying, combustion, and burnout sections, with each section having an inclination. Garbage needs to be dried, burned, and burned out on each grate section, and discharged into the slag well after full combustion. Because the garbage is burned directly on the surface of the mechanical grate, the temperature it withstands is extremely high. Although a layer of "ash pad" separates the grate block and the combustion layer to block some heat, the surface temperature of the grate block can still reach over 600°C to 700°C. To ensure the safe and reliable operation of the grate block, effective air cooling must be adopted. In addition, when the mechanical grate furnace is operating, the fuel in the grate block moves evenly and burns on the grate block. Air passes through the grate block and the fuel layer from bottom to top through the wind chamber under the grate block, providing sufficient oxygen for the fuel.
[0004] In order to ensure the ventilation rate of the grate block, ventilation holes or vents are usually set on the surface of the grate block cover plate. However, the ventilation holes or vents are located on the surface of the grate block cover plate, which is easy to be blocked and the ventilation effect is poor. In addition, due to the connection structure between the grate block cover plate and the grate block bracket, there is a gap between the surface of the grate block cover plate and the grate block bracket, resulting in a high slag leakage rate and a high slag thermal loss rate.
[0005] Therefore, how to effectively improve the ventilation and cooling effects of the grate blocks, reduce the slag leakage rate and the thermal burn-off rate is a technical problem that needs to be solved urgently by those skilled in the art. Utility Model Content
[0006] In view of this, the purpose of the present invention is to provide a grate block that can effectively improve the ventilation and cooling effects of the grate block, reduce the slag leakage rate and the thermal burn-off rate.
[0007] Another purpose of the utility model is to provide a garbage incinerator.
[0008] To achieve the above objectives, the present invention provides the following technical solutions:
[0009] A grate block comprises a grate cover, a grate base and a support assembly, one end of the support assembly is arranged on the bottom end surface of the grate cover, and the other end is connected to the grate base. The support assembly can lift the grate cover so that a ventilation gap for ventilation is formed between the grate cover and the side edge of the grate base.
[0010] Optionally, the side wall of the grate base is further provided with ventilation holes.
[0011] Optionally, the grate cover plate includes a main cover plate, a first auxiliary cover plate and a second auxiliary cover plate, wherein the first auxiliary cover plate and the second auxiliary cover plate are respectively arranged at both ends of the main cover plate, and the first auxiliary cover plate and the main cover plate have a first angle, and the second auxiliary cover plate and the main cover plate have a second angle;
[0012] The grate base includes a bottom plate, a first side plate and a second side plate, the first side plate and the second side plate are respectively arranged on both sides of the bottom plate, the first side plate and the second side plate each include a main side plate, a first sub-side plate and a second sub-side plate, the main cover plate is correspondingly arranged on the upper part of the main side plate, the first sub-cover plate is correspondingly arranged on the upper part of the first sub-side plate, and the second sub-cover plate is correspondingly arranged on the upper part of the second sub-side plate.
[0013] Optionally, the main cover plate is an inclined plate, and is inclined from the second auxiliary cover plate toward the first auxiliary cover plate;
[0014] The angle between the main cover plate and the horizontal plane is 10°-20°.
[0015] Optionally, a reinforcing plate is further included, wherein the reinforcing plate is arranged on the bottom end surface of the grate cover plate, and the supporting assembly is arranged on the reinforcing plate;
[0016] One side edge of the reinforcing plate is at a first preset distance from one side edge of the grate cover plate, and the other side edge of the reinforcing plate is at a second preset distance from the other side edge of the grate cover plate.
[0017] Optionally, a clamping assembly is further provided on the grate base, and the clamping assembly is clamped and connected to the supporting assembly;
[0018] The support assembly extends along the length direction of the grate cover;
[0019] The clamping assembly is disposed between the first side plate and the second side plate and is vertically connected to the first side plate and the second side plate respectively.
[0020] Optionally, the support assembly includes a first support plate and a second support plate, the first support plate is provided with a first card slot, the second support plate is provided with a second card slot, and the notches of the first card slot and the second card slot are both arranged toward the direction of the first sub-cover plate;
[0021] The first support plate and the second support plate are respectively connected to two edges of the reinforcing plate, the first support plate is in contact with the inner wall of the first side plate, and the second support plate is in contact with the inner wall of the second side plate;
[0022] The clamping assembly includes a first clamping plate, and the first clamping slot and the second clamping slot are respectively clamped to the first clamping plate.
[0023] Optionally, the first card slot and the second card slot are equidistant from the first sub-cover, there is one first card board, and the first card slot and the second card slot are both connected to the first card board, or,
[0024] The first card slot and the second card slot are at unequal distances from the first sub-cover plate. There are two first card plates, and the two first card plates are arranged in parallel. The first card slot and the second card slot are connected to different first card plates.
[0025] Optionally, the support assembly further includes a third support plate, the third support plate is arranged between the first support plate and the second support plate, the third support plate is further provided with a third card slot, and the opening of the third card slot is arranged towards the direction of the second sub-cover plate;
[0026] The clamping assembly further includes a second clamping plate, which is arranged parallel to the first clamping plate, and the third clamping slot is cooperatively connected with the second clamping plate.
[0027] A garbage incinerator comprises the grate block as described in any one of the above items.
[0028] It can be seen from the above technical solution that, compared with the prior art, since the ventilation gaps disclosed in the embodiment of the utility model are arranged on the side of the grate block and are not in direct contact with the garbage, the grate block is not easy to be blocked, which not only effectively improves the ventilation and cooling effects, but also greatly reduces the slag leakage rate and thermal loss rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0030] Figure 1 A schematic diagram of the overall structure of the grate block provided in an embodiment of the present utility model;
[0031] Figure 2 A schematic structural diagram of a grate block cover provided in an embodiment of the present invention;
[0032] Figure 3 A schematic structural diagram of a grate block base provided in an embodiment of the present utility model;
[0033] Figure 4 This is a schematic structural diagram of the first side panel or the second side panel provided in an embodiment of the present utility model.
[0034] Description of reference numerals:
[0035] 100. Grate cover; 101. Main cover; 102. First sub-cover; 103. Second sub-cover; 104. Reinforcement plate; 200. Grate base; 201. Bottom plate; 202. First side panel; 203. Second side panel; 204. Main side panel; 205. First sub-side panel; 206. Second sub-side panel; 300. Support assembly; 301. First support plate; 3011. First slot; 302. Second support plate; 3021. Second slot; 303. Third support plate; 3031. Third slot; 400. Connecting assembly; 401. First clamping plate; 402. Second clamping plate. DETAILED DESCRIPTION
[0036] In view of this, the core of the present invention is to provide a grate block that can effectively improve the ventilation and cooling effects of the grate block, reduce the slag leakage rate and the thermal burn-off rate.
[0037] Another core of the utility model is to provide a garbage incinerator.
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Please refer to Figures 1 to 4 .
[0039] Please refer to Figure 1The grate block disclosed in the embodiment of the present invention includes a grate cover 100, a grate base 200 and a support assembly 300, wherein one end of the support assembly 300 is arranged on the bottom end surface of the grate cover 100, and the other end is connected to the grate base 200. The support assembly 300 can lift the grate cover 100 so that a ventilation gap for ventilation is formed between the side edges of the grate cover 100 and the grate base 200.
[0040] Compared with the prior art, since the ventilation gaps disclosed in the embodiment of the utility model are arranged on the side of the grate block and are not in direct contact with the garbage, the grate block is not easily blocked, which not only effectively improves the ventilation and cooling effects, but also greatly reduces the slag leakage rate and thermal burn-off rate.
[0041] In addition, the grate block disclosed in the embodiment of the present invention has a separate structure of the grate cover 100 and the grate base 200, and the grate cover 100 is a wearing part. Therefore, after the grate cover 100 is worn, only the grate cover 100 needs to be replaced, and there is no need to replace the entire grate, which greatly reduces the operating cost.
[0042] It needs to be explained that the mechanical grate is the hearth for burning domestic waste, which transports, stirs and turns the waste inside the furnace; the grate block refers to the parts installed on the surface of the grate and are in direct contact with the waste; the slag leakage rate refers to the percentage of slag falling from the gaps in the grate blocks to the total slag volume; the thermal loss rate refers to the percentage of the mass of the incineration residue reduced by heating to the mass of the original incineration residue.
[0043] As a further embodiment, the sidewall of the grate base 200 disclosed in the embodiment of the present invention is further provided with ventilation holes. Such a configuration can further improve the ventilation and cooling effect of the grate block, thereby further reducing the slag leakage rate and thermal burn-off rate.
[0044] Of course, the grate cover 100 and the grate base 200 disclosed in the embodiment of the present invention can also be set to seamless welding, and only ventilation holes are set on the side wall of the grate base 200, which can also achieve the purpose of improving the ventilation and cooling effect of the grate block, thereby reducing the slag leakage rate and thermal burn-off rate.
[0045] The embodiment of the present invention does not limit the specific structure of the grate cover 100 and the grate base 200. As long as the structure meets the use requirements of the present invention, it is within the protection scope of the present invention.
[0046] As an example, please refer to Figure 2 and Figure 3The grate cover plate 100 disclosed in the embodiment of the present invention specifically includes a main cover plate 101, a first sub-cover plate 102 and a second sub-cover plate 103, wherein the first sub-cover plate 102 and the second sub-cover plate 103 are respectively arranged at both ends of the main cover plate 101, and the first sub-cover plate 102 and the main cover plate 101 have a first angle, and the second sub-cover plate 103 and the main cover plate 101 have a second angle.
[0047] The grate base 200 specifically includes a bottom plate 201, a first side plate 202 and a second side plate 203, wherein the first side plate 202 and the second side plate 203 are respectively arranged on both sides of the bottom plate 201, and the first side plate 202 and the second side plate 203 both include a main side plate 204, a first sub-side plate 205 and a second sub-side plate 206, the main cover plate 101 is correspondingly arranged on the upper part of the main side plate 204, the first sub-cover plate 102 is correspondingly arranged on the upper part of the first sub-side plate 205, and the second sub-cover plate 103 is correspondingly arranged on the upper part of the second sub-side plate 206.
[0048] With this arrangement, ventilation gaps for ventilation are formed between the main cover plate 101 and the main side plate 204 , between the first sub-cover plate 102 and the first sub-side plate 205 , and between the second sub-cover plate 103 and the second sub-side plate 206 .
[0049] The embodiment of the present invention does not limit the inclination angle of the first main cover plate 101. As long as the inclination angle meets the use requirements of the present invention, it is within the protection scope of the present invention.
[0050] As a further embodiment, the main cover plate 101 disclosed in the embodiment of the present invention is an inclined plate, and is inclined from the second auxiliary cover plate 103 toward the first auxiliary cover plate 102 .
[0051] The angle between the main cover plate 101 and the horizontal plane is preferably 10°-20°.
[0052] As a further embodiment, the grate block disclosed in the embodiment of the present invention further includes a reinforcing plate 104 . The reinforcing plate 104 is arranged on the bottom end surface of the grate cover plate 100 , and the supporting assembly 300 is arranged on the reinforcing plate 104 .
[0053] One side edge of the reinforcing plate 104 is spaced a first preset distance from one side edge of the grate cover 100, and the other side edge of the reinforcing plate 104 is spaced a second preset distance from the other side edge of the grate cover 100. With this arrangement, when the grate cover 100 is mounted on the grate base 200, the reinforcing plate 104 can be placed between the first side plate 202 and the second side plate 203.
[0054] As a further embodiment, a clamping assembly 400 is further provided on the grate base 200 disclosed in the embodiment of the present utility model, wherein the clamping assembly 400 is clamped and connected to the supporting assembly 300 .
[0055] Specifically, the support assembly 300 extends along the length direction of the grate cover plate 100 , and the clamping assembly 400 is disposed between the first side plate 202 and the second side plate 203 and vertically connected to the first side plate 202 and the second side plate 203 respectively.
[0056] With such arrangement, when the grate cover 100 and the grate base 200 are installed, the support assembly 300 and the snap-fit assembly 400 can be snap-fitted together to further enhance the connection strength between the grate cover 100 and the grate base 200 .
[0057] The embodiment of the present invention does not limit the specific structure of the support assembly 300. As long as the structure meets the use requirements of the present invention, it is within the protection scope of the present invention.
[0058] As a further embodiment, the support assembly 300 disclosed in the embodiment of the present utility model includes a first support plate 301 and a second support plate 302, the first support plate 301 is provided with a first card slot 3011, and the second support plate 302 is provided with a second card slot 3021, and the notches of the first card slot 301 and the second card slot 3021 are both set in the direction of the first sub-cover plate 102.
[0059] The first support plate 301 and the second support plate 302 are respectively connected to the two edges of the reinforcing plate 104 , the first support plate 301 is in contact with the inner wall of the first side plate 202 , and the second support plate 302 is in contact with the inner wall of the second side plate 203 .
[0060] Of course, both side walls of the reinforcing plate 104 also fit in contact with the inner walls of the first side plate 202 and the second side plate 203 , respectively.
[0061] The present invention does not limit the specific structure of the clamping assembly 400. As long as the structure meets the use requirements of the present invention, it is within the protection scope of the present invention.
[0062] As one embodiment, the clamping assembly 400 disclosed in the present invention includes a first clamping plate 401 , wherein the first clamping slot 3011 and the second clamping slot 3021 are clamped to the first clamping plate 401 respectively.
[0063] It should be noted that the first card slot 3011 and the second card slot 3021 may be at the same distance from the first sub-cover 102 . In this case, there is only one first card plate 401 , and the first card slot 3011 and the second card slot 3021 are both engaged with the first card plate 401 .
[0064] Of course, the first clamping slot 3011 and the second clamping slot 3021 can also be at different distances from the first auxiliary cover plate 102. In this case, there are two first clamping plates 401, and the two first clamping plates 401 are arranged in parallel, and the first clamping slot 3011 and the second clamping slot 3021 are respectively engaged with different first clamping plates 401. In this way, the movement of the grate cover plate 100 along its width direction can be restricted.
[0065] As a further embodiment, the support assembly 300 disclosed in the embodiment of the present utility model also includes a third support plate 303, which is arranged between the first support plate 3011 and the second support plate 3021. A third card slot 3031 is also provided on the third support plate 303, and the opening of the third card slot 3031 is set in the direction of the second sub-cover plate 103.
[0066] The clamping assembly 400 further includes a second clamping plate 401, which is arranged parallel to the first clamping plate 401, and the third clamping slot 3031 is engaged with the second clamping plate 401. This arrangement can limit the movement of the grate cover 100 along its length direction.
[0067] The support assembly 300 limits the position of the grate cover 100 in both the horizontal and vertical directions, so that the grate cover 100 is not easily detached from the grate base 200 , thereby ensuring the stable operation of the waste incinerator.
[0068] An embodiment of the utility model further discloses a garbage incinerator, comprising a grate block as disclosed in any one of the above embodiments.
[0069] Since the waste incinerator adopts the grate block disclosed in the embodiment of the present utility model, the waste incinerator has the technical advantages of the grate block disclosed in the embodiment of the present utility model, and the embodiment of the present utility model will not be described in detail.
[0070] Finally, it should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises" or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0071] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0072] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A grate block, characterized in that: It includes a grate cover, a grate base and a support assembly, one end of the support assembly is arranged on the bottom end surface of the grate cover, and the other end is connected to the grate base. The support assembly can lift the grate cover to form a ventilation gap for ventilation between the grate cover and the side edge of the grate base.
2. The grate block according to claim 1, characterized in that: The side wall of the grate base is also provided with ventilation holes.
3. The grate block according to claim 1, characterized in that: The grate cover plate includes a main cover plate, a first auxiliary cover plate and a second auxiliary cover plate, wherein the first auxiliary cover plate and the second auxiliary cover plate are respectively arranged at both ends of the main cover plate, and the first auxiliary cover plate and the main cover plate have a first angle, and the second auxiliary cover plate and the main cover plate have a second angle; The grate base includes a bottom plate, a first side plate and a second side plate, the first side plate and the second side plate are respectively arranged on both sides of the bottom plate, the first side plate and the second side plate each include a main side plate, a first sub-side plate and a second sub-side plate, the main cover plate is correspondingly arranged on the upper part of the main side plate, the first sub-cover plate is correspondingly arranged on the upper part of the first sub-side plate, and the second sub-cover plate is correspondingly arranged on the upper part of the second sub-side plate.
4. The grate block according to claim 3, characterized in that: The main cover plate is an inclined plate and is inclined from the second auxiliary cover plate toward the first auxiliary cover plate; The angle between the main cover plate and the horizontal plane is 10°-20°.
5. The grate block according to claim 3, characterized in that: It also includes a reinforcing plate, which is arranged on the bottom end surface of the grate cover plate, and the supporting assembly is arranged on the reinforcing plate; One side edge of the reinforcing plate is at a first preset distance from one side edge of the grate cover plate, and the other side edge of the reinforcing plate is at a second preset distance from the other side edge of the grate cover plate.
6. The grate block according to claim 5, characterized in that: The grate base is further provided with a clamping assembly, which is clamped and connected to the supporting assembly; The support assembly extends along the length direction of the grate cover; The clamping assembly is disposed between the first side plate and the second side plate and is vertically connected to the first side plate and the second side plate respectively.
7. The grate block according to claim 6, characterized in that: The support assembly includes a first support plate and a second support plate, the first support plate is provided with a first card slot, the second support plate is provided with a second card slot, and the notches of the first card slot and the second card slot are both arranged towards the direction of the first sub-cover plate; The first support plate and the second support plate are respectively connected to two edges of the reinforcing plate, the first support plate is in contact with the inner wall of the first side plate, and the second support plate is in contact with the inner wall of the second side plate; The clamping assembly includes a first clamping plate, and the first clamping slot and the second clamping slot are respectively clamped to the first clamping plate.
8. The grate block according to claim 7, characterized in that: The first card slot and the second card slot are equidistant from the first sub-cover plate, there is one first card plate, and the first card slot and the second card slot are both connected to the first card plate, or, The first card slot and the second card slot are at unequal distances from the first sub-cover plate. There are two first card plates, and the two first card plates are arranged in parallel. The first card slot and the second card slot are connected to different first card plates.
9. The grate block according to claim 8, characterized in that: The support assembly further includes a third support plate, the third support plate being disposed between the first support plate and the second support plate, the third support plate being further provided with a third slot, the opening of the third slot being disposed toward the direction of the second sub-cover plate; The clamping assembly further includes a second clamping plate, which is arranged parallel to the first clamping plate, and the third clamping slot is cooperatively connected with the second clamping plate.
10. A garbage incinerator, characterized in that: The invention comprises a grate block according to any one of claims 1 to 9.