Heating device for nickel alloy wire production and processing

By designing a heating device with a motor and a fan, the problem of uneven heating of nickel alloy wires is solved, and uniform heating of nickel alloy wires is achieved, material bending is avoided and processing quality is improved.

CN223258602UActive Publication Date: 2025-08-22JIANGXI SHENGSHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422549528.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-22
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the processing process, the exposed and contact parts are not heated uniformly, resulting in inconsistent thermal expansion in different areas, causing the material to bend.

Method used

A heating device is designed to drive the mount to rotate the hollow tube through a motor, and combine it with the fan to inject heating gas to achieve uniform heating of all parts of the nickel alloy wire, and use the hollow tube and exhaust hole to accelerate the flow of hot gas to ensure that the nickel alloy wire is heated evenly.

Benefits of technology

The heat uniformity of nickel alloy wire is achieved, the bending of the material is avoided, and the processing quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heating devices, and discloses a heating device for nickel alloy wire production and processing, which comprises a heating box, a heating box, a heating device and a control device, the base is arranged at the bottom of the inner cavity of the heating bin, a motor is mounted on the upper surface of the base, a mounting seat is coaxially mounted on a rotor of the motor, and ventilation grooves are uniformly formed in the upper surface of the mounting seat; and the fans are arranged in the ventilation grooves, fixing plates are arranged on the upper surfaces of the ventilation grooves, and hollow pipes are arranged on the upper surfaces of the fixing plates. A fan is started to inject heating gas into the ventilation grooves, then the heating gas enters the hollow pipe and is exhausted through the exhaust holes, and the heating gas passes through the contact part of the nickel alloy wire and the hollow pipe when being exhausted, so that each part of the nickel alloy wire is heated, the nickel alloy wire is uniformly heated, and thermal expansion of different degrees is avoided; and bending of the material can be effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating devices, in particular to a heating device for producing and processing nickel alloy wires. Background Art

[0002] A heating device is a device used to convert energy into heat. It is widely used in industrial production and daily life, including metal heating, chemical reactions, plastic processing, and food cooking. The primary function of a heating device is to provide the necessary heat to change the temperature of a material, thereby affecting its physical or chemical properties.

[0003] Common nickel alloy wires need to be softened using a heating device during processing, and the nickel alloy wires are fixed in place using a fixing device. Generally, the nickel alloy wires are wound around the surface of a mounting rod and fixed so that they can be heated.

[0004] However, after the nickel alloy wire is wrapped around the surface of the mounting rod, the part in contact with the mounting rod will be in close contact. The gas in the heating chamber can only flow along the exposed part of the nickel alloy wire, and it is difficult to heat the part in contact with the mounting rod. The exposed part of the nickel alloy wire will be fully heated first, and the part in contact with the mounting rod can only be heated by heat conduction through the nickel alloy wire, resulting in uneven heating of the nickel alloy wire. Different areas of the nickel alloy wire will experience different degrees of thermal expansion, which will cause the material to bend. Utility Model Content

[0005] (1) Technical problems solved

[0006] In response to the shortcomings of the existing technology, the utility model provides a heating device for the production and processing of nickel alloy wire to solve the problem proposed in the above background technology that the exposed part of the nickel alloy wire will be fully heated first, and the part in contact with the mounting rod can only be heated by heat conduction through the nickel alloy wire, resulting in uneven heating of the nickel alloy wire, and different areas of the nickel alloy wire will experience different degrees of thermal expansion, which will cause bending of the material.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a heating device for producing and processing nickel alloy wire, comprising:

[0009] A heating box, wherein a heating chamber is installed on the upper surface of the heating box;

[0010] A base is provided at the bottom of the inner cavity of the heating chamber, a motor is mounted on the upper surface of the base, a mounting seat is coaxially mounted on the rotor of the motor, and ventilation slots are evenly opened on the upper surface of the mounting seat;

[0011] The fan is arranged inside the ventilation slot, and a fixed plate is provided on the upper surface of the ventilation slot, and a hollow tube is provided on the upper surface of the fixed plate. Exhaust holes are evenly opened on the surface of the hollow tube, and an opening is opened in the middle of the fixed plate. The hollow tube is connected to the inner cavity of the ventilation slot through the opening of the fixed plate.

[0012] Preferably, limiting rails are welded on both sides of the upper surface of the bottom plate of the heating chamber, and the position and size of the base are adapted to the limiting rails. The base can be limited by inserting it between the two limiting rails, so that the base can be stably installed inside the heating chamber.

[0013] Preferably, sliding plates are evenly installed on the lower surface of the mounting seat, and annular sliding grooves are opened on the upper surface of the base at positions corresponding to the sliding plates, and the sliding plates are inserted into the annular sliding grooves, so that the mounting seat can rotate stably.

[0014] Preferably, support rods are evenly installed on the lower part of the inner wall of the ventilation slot, and the support rods are all connected to the surface of the fan. The fan can be installed through the support rods, and the ventilation of the ventilation slot can also be ensured.

[0015] Preferably, threaded rods are evenly distributed on the upper surface of the fixing plate, and the threaded rods all penetrate the surface of the fixing plate and are screwed to the surface of the mounting seat. The fixing plate can be disassembled by taking out the threaded rods.

[0016] Preferably, a mounting ring is installed on the lower part of the surface of the hollow tube, and positioning rods are evenly screwed on the upper surface of the mounting ring. The positioning rods pass through the surface of the mounting ring and are screwed on the surface of the fixed plate for installing the hollow tube. The hollow tube can be disassembled by removing the mounting ring, which is convenient for cleaning the hollow tube.

[0017] Beneficial effects

[0018] Compared with the prior art, the present invention provides a heating device for nickel alloy wire production and processing, which has the following beneficial effects:

[0019] The heating device for producing and processing nickel alloy wire has an additional motor that can drive the mounting base to rotate, thereby driving the hollow tube to rotate. When the hollow tube rotates, it can drive the nickel alloy wire wrapped on the surface to move circumferentially, which can increase the contact speed between the nickel alloy wire and the heated gas. At the same time, starting the fan can inject the heated gas into the ventilation slot, then into the hollow tube, and be discharged through the exhaust hole. When the heated gas is discharged, it will pass through the contact part between the nickel alloy wire and the hollow tube, thereby heating various parts of the nickel alloy wire, ensuring that the nickel alloy wire is heated evenly and will not undergo different degrees of thermal expansion, and can effectively avoid bending of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the mounting base of the utility model;

[0022] Figure 3 This is a schematic cross-sectional view of the mounting base of the utility model;

[0023] Figure 4 This is a schematic diagram of the installation structure of the hollow tube of the utility model.

[0024] In the figure: 1. Heating box; 2. Heating chamber; 3. Base; 4. Motor; 5. Mounting base; 6. Ventilation slot; 7. Fan; 8. Fixing plate; 9. Hollow tube; 10. Exhaust hole; 11. Limiting track; 12. Sliding plate; 13. Annular slide; 14. Support rod; 15. Threaded rod; 16. Mounting ring; 17. Positioning rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] The utility model provides a technical solution, a heating device for nickel alloy wire production and processing, please refer to Figure 1 , comprising a heating box 1, a heating chamber 2 being mounted on the upper surface of the heating box 1;

[0027] The base 3 is located at the bottom of the inner cavity of the heating chamber 2. Figure 3 , a motor 4 is mounted on the upper surface of the base 3, a mounting seat 5 is coaxially mounted on the rotor of the motor 4, and ventilation slots 6 are evenly opened on the upper surface of the mounting seat 5;

[0028] The fan 7 is arranged inside the ventilation slot 6, see Figure 2 , the upper surface of the ventilation slot 6 is provided with a fixing plate 8, see Figure 4 , the upper surface of the fixed plate 8 is provided with a hollow tube 9, the surface of the hollow tube 9 is evenly provided with exhaust holes 10, the middle part of the fixed plate 8 is provided with an opening, and the hollow tube 9 communicates with the inner cavity of the ventilation slot 6 through the opening of the fixed plate 8;

[0029] Starting the motor 4 can drive the mounting base 5 to rotate, thereby driving the hollow tube 9 to rotate. When the hollow tube 9 rotates, it can drive the nickel alloy wire wrapped on the surface to move circumferentially, which can increase the contact speed between the nickel alloy wire and the heated gas. At the same time, starting the fan 7 can inject the heated gas into the ventilation slot 6, and then enter the hollow tube 9 and be discharged through the exhaust hole 10. When the heated gas is discharged, it will pass through the contact part between the nickel alloy wire and the hollow tube 9, thereby heating each part of the nickel alloy wire, ensuring that the nickel alloy wire is heated evenly without varying degrees of thermal expansion, and effectively avoiding bending of the material.

[0030] See also Figure 1 , limiting rails 11 are welded on both sides of the upper surface of the bottom plate of the heating chamber 2. The position and size of the base 3 are adapted to the limiting rails 11. Inserting the base 3 between the two limiting rails 11 can limit the base 3, so that the base 3 can be stably installed inside the heating chamber 2.

[0031] See also Figure 2 The lower surface of the mounting seat 5 is evenly installed with sliding plates 12, and the upper surface of the base 3 is provided with an annular sliding groove 13 at a position corresponding to the sliding plate 12. The sliding plates 12 are all inserted into the annular sliding groove 13, so that the mounting seat 5 can rotate stably.

[0032] See also Figure 3 The lower part of the inner wall of the ventilation slot 6 is evenly installed with support rods 14, and the support rods 14 are connected to the surface of the fan 7. The fan 7 can be installed through the support rods 14, and the ventilation of the ventilation slot 6 can also be guaranteed.

[0033] See also Figure 4 Threaded rods 15 are evenly distributed on the upper surface of the fixing plate 8. The threaded rods 15 all penetrate the surface of the fixing plate 8 and are screwed to the surface of the mounting seat 5. The fixing plate 8 can be disassembled by removing the threaded rods 15.

[0034] A mounting ring 16 is installed on the lower part of the surface of the hollow tube 9, and positioning rods 17 are evenly screwed on the upper surface of the mounting ring 16. The positioning rods 17 all pass through the surface of the mounting ring 16 and are screwed on the surface of the fixing plate 8 for installing the hollow tube 9. The hollow tube 9 can be disassembled by removing the mounting ring 16, which is convenient for cleaning the hollow tube 9.

[0035] The working process of this device is as follows: first, the nickel alloy wire is wound on the surface of the hollow tube 9, and the starting motor 4 can drive the mounting base 5 to rotate, thereby driving the hollow tube 9 to rotate. When the hollow tube 9 rotates, it can drive the nickel alloy wire wrapped on the surface to move circumferentially, which can increase the contact speed between the nickel alloy wire and the heated gas. Then, the fan 7 is started to inject the heated gas into the ventilation groove 6, and then enter the hollow tube 9 and be discharged through the exhaust hole 10. When the heated gas is discharged, it will pass through the contact part between the nickel alloy wire and the hollow tube 9, thereby heating each part of the nickel alloy wire, ensuring that the nickel alloy wire is heated evenly and will not undergo different degrees of thermal expansion, and can effectively avoid bending of the material. Finally, the base 3 is pulled out from the limiting track 11, and the threaded rod 15 is taken out to disassemble the fixing plate 8, and the mounting ring 16 is taken out to disassemble the hollow tube 9, and the hollow tube 9 is cleaned.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heating device for nickel alloy wire production and processing, characterized in that: include: A heating box (1), wherein a heating chamber (2) is mounted on the upper surface of the heating box (1); A base (3) is arranged at the bottom of the inner cavity of the heating chamber (2); a motor (4) is mounted on the upper surface of the base (3); a mounting seat (5) is coaxially mounted on the rotor of the motor (4); and ventilation slots (6) are evenly arranged on the upper surface of the mounting seat (5); The fan (7) is arranged inside the ventilation slot (6), the upper surface of the ventilation slot (6) is provided with a fixing plate (8), the upper surface of the fixing plate (8) is provided with a hollow tube (9), the surface of the hollow tube (9) is evenly provided with exhaust holes (10), the middle part of the fixing plate (8) is provided with an opening, and the hollow tube (9) is communicated with the inner cavity of the ventilation slot (6) through the opening of the fixing plate (8).

2. The heating device for producing and processing nickel alloy wire according to claim 1, characterized in that: Limiting rails (11) are welded on both sides of the upper surface of the bottom plate of the heating chamber (2), and the position and size of the base (3) are adapted to the limiting rails (11).

3. The heating device for producing and processing nickel alloy wire according to claim 1, characterized in that: The lower surface of the mounting seat (5) is evenly mounted with sliding plates (12), and the upper surface of the base (3) is provided with an annular sliding groove (13) at a position corresponding to the sliding plate (12).

4. The heating device for producing and processing nickel alloy wire according to claim 1, characterized in that: Support rods (14) are evenly installed on the lower part of the inner wall of the ventilation slot (6), and the support rods (14) are all connected to the surface of the fan (7).

5. The heating device for producing and processing nickel alloy wire according to claim 1, characterized in that: Threaded rods (15) are evenly distributed on the upper surface of the fixing plate (8), and the threaded rods (15) all penetrate the surface of the fixing plate (8) and are screwed to the surface of the mounting seat (5).

6. The heating device for producing and processing nickel alloy wire according to claim 1, characterized in that: A mounting ring (16) is installed on the lower portion of the surface of the hollow tube (9), and a positioning rod (17) is evenly screwed on the upper surface of the mounting ring (16).