Testing tool for photovoltaic adjustable support rack

By designing the test tooling of photovoltaic adjustable bracket racks, using positioning components and counterweight plates to simulate actual loads, the problem of incomplete evaluation of rack performance in the existing technology is solved, and a comprehensive evaluation of rack performance and reliability is achieved, which improves the stability and reliability of the photovoltaic system.

CN223259239UActive Publication Date: 2025-08-22TIANJIN ZHENJIANG XINNENG TECH CO LTD
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Patent Information

Application Number
CN202422783182.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-08-22
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The prior art is difficult to comprehensively and accurately evaluate the long-term use performance of photovoltaic adjustable bracket racks and their operating status under actual loads, which affects the stability and reliability of the photovoltaic system.

Method used

A test tool for photovoltaic adjustable bracket rack is designed, including positioning components and counterweight components. The gear drives the rack to move through the motor, and simulates the actual load through the positioning components and counterweight plates to ensure the stability of the rack and the accurate evaluation of the load state.

Benefits of technology

The evaluation of rack performance and reliability is improved, the stability and reliability of the photovoltaic system are enhanced, and the long-term service life of the bracket system under various environmental conditions is ensured.

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Abstract

The utility model discloses a photovoltaic adjustable support rack test tool comprising a bottom plate, the top of the bottom plate is fixedly connected with a motor, the end portion of the output shaft of the motor is fixedly connected with a gear, the top of the gear is engaged with a rack to be tested, and the top of the bottom plate is symmetrically provided with two positioning assemblies used for positioning the rack to be tested; the positioning assembly comprises a fixing frame which is fixedly connected to the top of the bottom plate and is of an L-shaped structure, a first lead screw in threaded connection to the top of the fixing frame, a connecting frame rotationally connected to the bottom of the first lead screw, a U-shaped plate fixedly connected to the bottom of the connecting frame, and a mounting frame which is fixedly connected to the top of the U-shaped plate and is of a U-shaped structure. And the bidirectional screw rod is rotationally connected to the inner side of the mounting frame. Through the above structure, the evaluation of the long-term use performance of the rack of the support is facilitated, the stability and reliability of the operation of a photovoltaic system are ensured, the simulation of the operation state of the rack to be tested under a certain load in the practical application is facilitated through the arrangement of the counterweight plate, and the comprehensiveness of the test is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, in particular to a testing tool for an adjustable photovoltaic bracket rack. Background Art

[0002] The photovoltaic power generation system is a power generation system that uses the photovoltaic effect of semiconductor materials to convert solar radiation energy into electrical energy. The power generation process does not pollute the environment or damage the ecology. It is a clean, safe and renewable energy source.

[0003] The rack of an adjustable photovoltaic support is a crucial component of a photovoltaic power generation system, used to support and adjust the angle of photovoltaic modules to maximize solar energy collection efficiency. As a key component of the support adjustment mechanism, the rack's performance directly impacts the stability, adjustment accuracy, and long-term reliability of the support system. Therefore, comprehensive and accurate testing of the rack is crucial to ensure stable operation under various environmental conditions and a long service life. Therefore, the present invention provides a testing fixture for the rack of an adjustable photovoltaic support to address the issues raised in the aforementioned background technology. Utility Model Content

[0004] The purpose of the utility model is to provide a test fixture for a photovoltaic adjustable bracket rack, which is conducive to evaluating the long-term performance of the bracket rack to ensure the stability and reliability of the photovoltaic system operation. At the same time, by setting a counterweight plate, it is helpful to simulate the operating state of the rack to be tested when it is subjected to a certain load in actual application, thereby increasing the comprehensiveness of the test.

[0005] To achieve the above objectives, a test fixture for a photovoltaic adjustable bracket rack is provided, comprising a base plate, a motor is fixedly connected to the top of the base plate, a gear is fixedly connected to the end of the motor output shaft, the top of the gear is meshed with the rack to be tested, and two positioning assemblies for positioning the rack to be tested are symmetrically provided on the top of the base plate;

[0006] The positioning assembly includes a fixed frame fixedly connected to the top of the base plate and set as an L-shaped structure, a first screw rod threadedly connected to the top of the fixed frame, a connecting frame rotatably connected to the bottom of the first screw rod, a U-shaped plate fixedly connected to the bottom of the connecting frame, a mounting frame fixedly connected to the top of the U-shaped plate and set as a U-shaped structure, a bidirectional screw rod rotatably connected to the inner side of the mounting frame, two moving frames symmetrically threadedly connected to the outer sides of the bidirectional screw rods and both set as L-shaped structures, and a connecting rod inserted into one of the moving frames, one end of the connecting rod passes through the interior of the mounting frame and is fixedly connected to the end of the bidirectional screw rod, and rollers arranged opposite to each other are installed on the inner side of the U-shaped plate and the bottom of the two moving frames.

[0007] According to the test fixture of the photovoltaic adjustable bracket rack, both ends of the rack to be tested are provided with counterweight assemblies, and the counterweight assembly includes a connecting plate inserted into the end of the rack to be tested, a counterweight plate fixedly connected to the top of the connecting plate, and a second screw rod threadedly connected to one side of the connecting plate, and the end of the second screw rod close to the rack to be tested can be fitted with the outer side of the rack to be tested.

[0008] According to the testing fixture of the photovoltaic adjustable bracket rack, the positioning assembly also includes a guide rod, which is slidably connected to the inside of the fixing frame and has a bottom fixedly connected to the top of the connecting frame.

[0009] According to the test fixture of the photovoltaic adjustable bracket rack, a suitable distance is set between the top of the movable frame and the bottom of the top of the connecting frame, and a suitable distance is also set between the two sides of the movable frame and the inner surface of the connecting frame.

[0010] According to the testing fixture of the photovoltaic adjustable bracket rack, one end of the two first screw rods, the connecting rod and the two second screw rods are all fixedly connected with a knob.

[0011] According to the testing fixture of the photovoltaic adjustable bracket rack, the bottom of the top of the movable bracket is slidably connected to the top of the corresponding end of the mounting bracket.

[0012] The utility model has the following beneficial effects:

[0013] 1. Compared with the existing technology, this test fixture for a photovoltaic adjustable rack rack is equipped with a positioning component to ensure the stability of the movement of the rack to be tested. The rotation of the gear drives the rack to be tested to move back and forth for testing, which is conducive to evaluating the long-term performance of the rack rack to ensure the stability and reliability of the photovoltaic system operation.

[0014] 2. Compared with the existing technology, this test fixture for the photovoltaic adjustable bracket rack, by setting a detachable counterweight plate at the end of the rack to be tested, helps simulate the operating state of the rack to be tested when it is subjected to a certain load in actual application, thereby more accurately evaluating the performance and reliability of the rack to be tested and increasing the comprehensiveness of the test.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 This is a schematic diagram of the first overall structure of a test fixture for a photovoltaic adjustable bracket rack according to the utility model;

[0018] Figure 2 This is a second overall structural schematic diagram of a test fixture for a photovoltaic adjustable bracket rack according to the utility model;

[0019] Figure 3 This is a schematic structural diagram of a positioning assembly of a test fixture for a photovoltaic adjustable rack support according to the present invention;

[0020] Figure 4 This is a schematic structural diagram of a counterweight assembly of a test fixture for a photovoltaic adjustable bracket rack according to the present utility model.

[0021] Legend:

[0022] 1. Base plate; 2. Motor; 3. Gear; 4. Fixed frame; 5. First screw rod; 6. Connecting frame; 7. U-shaped plate; 8. Mounting frame; 9. Bidirectional screw rod; 10. Moving frame; 11. Connecting rod; 12. Guide rod; 13. Knob; 14. Second screw rod; 15. Connecting plate; 16. Counterweight plate; 17. Rack to be tested. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0024] Reference Figure 1-4 The utility model embodiment provides a test fixture for a photovoltaic adjustable bracket rack, which includes a base plate 1, a motor 2 is fixedly connected to the top of the base plate 1, a gear 3 is fixedly connected to the end of the output shaft of the motor 2, and the top of the gear 3 is meshed with the rack 17 to be tested. The operation of the motor 2 drives the gear 3 to rotate, and the rotating gear 3 can drive the rack 17 to be tested to move back and forth to complete the test of the rack 17 to be tested. Two positioning components for positioning the rack 17 to be tested are symmetrically provided on the top of the base plate 1;

[0025] The positioning assembly includes a fixed frame 4 fixedly connected to the top of the base plate 1 and set as an L-shaped structure, a first screw rod 5 threadedly connected to the top of the fixed frame 4, a connecting frame 6 rotatably connected to the bottom of the first screw rod 5, a U-shaped plate 7 fixedly connected to the bottom of the connecting frame 6, a mounting frame 8 fixedly connected to the top of the U-shaped plate 7 and set as a U-shaped structure, a bidirectional screw rod 9 rotatably connected to the inner side of the mounting frame 8, two movable frames 10 symmetrically threadedly connected to the outer sides of the bidirectional screw rods 9 and both set as L-shaped structures, and a connecting rod 11 inserted into one of the movable frames 10, one end of the connecting rod 11 passes through the interior of the mounting frame 8 and is fixedly connected to the end of the bidirectional screw rod 9, and rollers arranged opposite to each other are installed on the inner side of the U-shaped plate 7 and the bottom of the two movable frames 10;

[0026] The rack 17 to be tested is placed between the rollers, and the rotation of the first screw rod 5 can drive the connecting frame 6 to move downward. The downward moving connecting frame 6 can better drive the rollers on the U-shaped plate 7 to contact the upper surface of the rack 17 to be tested, and the rotating connecting rod 11 drives the bidirectional screw rod 9 to rotate. The rotating bidirectional screw rod 9 can realize the opposite movement operation of the mobile frame 10, so that the mobile frame 10 moving towards each other can synchronously drive the rollers above the mobile frame 10 to contact the two side surfaces of the rack 17 to be tested, and then under the action of the three rollers and the gear 3, the stability of the movement of the rack 17 to be tested can be guaranteed. By driving the rack 17 to be tested to move back and forth for testing, it is beneficial to evaluate the long-term performance of the rack of the bracket to ensure the stability and reliability of the operation of the photovoltaic system.

[0027] The positioning assembly also includes a guide rod 12, which is slidably connected to the inside of the fixed frame 4 and the bottom is fixedly connected to the top of the connecting frame 6. When the first screw rod 5 rotates to drive the connecting frame 6 to move up and down, it drives the guide rod 12 to slide inside the fixed frame 4, which is beneficial to ensuring the stability of the movement of the connecting frame 6. The bottom of the top of the mobile frame 10 is slidably connected to the top of the corresponding end of the mounting frame 8. When the mobile frame 10 moves under the action of the rotating bidirectional screw rod 9, it slides in cooperation with the mounting frame 8, which is beneficial to ensuring the stability of the movement of the mobile frame 10.

[0028] Both ends of the rack 17 to be tested are provided with a counterweight assembly, which includes a connecting plate 15 inserted into the end of the rack 17 to be tested, a counterweight plate 16 fixedly connected to the top of the connecting plate 15 and a second screw rod 14 threadedly connected to one side of the connecting plate 15. The end of the second screw rod 14 close to the rack 17 to be tested can be fitted with the outer side of the rack 17 to be tested. The connecting plate 15 is sleeved on the end of the rack 17 to be tested, and the second screw rod 14 is screwed to fit the outer side of the rack 17 to be tested, so that the counterweight plate 16 can be installed on the rack 17 to be tested. Under the action of the counterweight plate 16, it is helpful to simulate the operating state of the rack 17 to be tested when it is subjected to a certain load in actual application, so as to more accurately evaluate the performance and reliability of the rack 17 to be tested.

[0029] There is a suitable distance between the top of the mobile frame 10 and the bottom of the top of the connecting frame 6, and there is also a suitable distance between the two sides of the mobile frame 10 and the inner surface of the connecting frame 6. The distance between the top and the two sides of the mobile frame 10 can prevent the mobile frame 10 from colliding with the connecting frame 6 when moving, which is conducive to ensuring the smooth movement of the mobile frame 10.

[0030] One end of the two first screw rods 5, the connecting rod 11 and the two second screw rods 14 are fixedly connected to a knob 13. Turning the knob 13 can drive the corresponding first screw rod 5, the connecting rod 11 or the second screw rod 14 to rotate, making the rotation operation of the first screw rod 5, the connecting rod 11 and the two second screw rods 14 simpler and more convenient.

[0031] Working principle: The rack 17 to be tested is placed between the rollers, and the rotation of the first screw rod 5 can drive the connecting frame 6 to move downward. The downward moving connecting frame 6 can better drive the roller on the U-shaped plate 7 to contact the upper surface of the rack 17 to be tested, and the rotating connecting rod 11 drives the bidirectional screw rod 9 to rotate. The rotating bidirectional screw rod 9 can realize the opposite movement operation of the mobile frame 10, so that the mobile frame 10 moving towards each other can synchronously drive the rollers above the mobile frame 10 to contact the two side surfaces of the rack 17 to be tested, and then under the action of the three rollers and the gear 3, the stability of the movement of the rack 17 to be tested can be guaranteed. By driving the rack 17 to be tested to move back and forth for testing, it is beneficial to evaluate the long-term performance of the bracket rack to ensure the stability and reliability of the photovoltaic system operation.

[0032] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A test fixture for a photovoltaic adjustable rack, characterized in that: The invention comprises a base plate (1), a motor (2) is fixedly connected to the top of the base plate (1), a gear (3) is fixedly connected to the end of the output shaft of the motor (2), the top of the gear (3) is meshedly connected to a rack to be measured (17), and two positioning assemblies for positioning the rack to be measured (17) are symmetrically provided on the top of the base plate (1); The positioning assembly comprises a fixed frame (4) fixedly connected to the top of the base plate (1) and having an L-shaped structure, a first screw rod (5) threadedly connected to the top of the fixed frame (4), a connecting frame (6) rotatably connected to the bottom of the first screw rod (5), a U-shaped plate (7) fixedly connected to the bottom of the connecting frame (6), a mounting frame (8) fixedly connected to the top of the U-shaped plate (7) and having a U-shaped structure, a bidirectional screw rod (9) rotatably connected to the inner side of the mounting frame (8), two moving frames (10) symmetrically threadedly connected to the outer sides of the bidirectional screw rod (9) and both having an L-shaped structure, and a connecting rod (11) inserted into one of the moving frames (10), one end of the connecting rod (11) passes through the interior of the mounting frame (8) and is fixedly connected to the end of the bidirectional screw rod (9), and rollers arranged opposite to each other are installed on the inner side of the U-shaped plate (7) and the bottoms of the two moving frames (10).

2. A test fixture for a photovoltaic adjustable rack according to claim 1, characterized in that: Both ends of the rack (17) to be measured are provided with a counterweight assembly, and the counterweight assembly includes a connecting plate (15) plugged into the end of the rack (17) to be measured, a counterweight plate (16) fixedly connected to the top of the connecting plate (15), and a second screw rod (14) threadedly connected to one side of the connecting plate (15), and an end of the second screw rod (14) close to the rack (17) to be measured can be in contact with the outer side of the rack (17) to be measured.

3. A test fixture for a photovoltaic adjustable rack according to claim 2, characterized in that: The positioning assembly further comprises a guide rod (12), wherein the guide rod (12) is slidably connected to the interior of the fixing frame (4) and the bottom of the guide rod is fixedly connected to the top of the connecting frame (6).

4. A test fixture for a photovoltaic adjustable rack according to claim 3, characterized in that: A suitable distance is provided between the top of the movable frame (10) and the bottom of the top of the connecting frame (6), and a suitable distance is also provided between the two sides of the movable frame (10) and the inner surface of the connecting frame (6).

5. A test fixture for a photovoltaic adjustable support rack according to claim 4, characterized in that: One end of the two first screw rods (5), the connecting rod (11) and the two second screw rods (14) are all fixedly connected to a knob (13).

6. A test fixture for a photovoltaic adjustable rack according to claim 5, characterized in that: The bottom of the top of the movable frame (10) is slidably connected to the top of the end of the corresponding mounting frame (8).